This application claims priority under 35 U.S.C. ยง119 to German Application Number DE 10 2011 081 722.0, filed Aug. 29, 2011, the content of which is incorporated herein by reference in its entirety and for all purposes.
The present disclosure relates to a peristaltic pump and in particular to a tensioning device arranged in or at a tube accommodation chamber of a peristaltic or roller pump for impacting tension to a tube adapted to be inserted in the duct, preferably of disposable construction.
Roller or peristaltic (squeezing) pumps are displacement pumps in which the medium to be pumped is pressed through a tube by a flexible outer mechanical deformation thereof. Due to the gentle advancement of the medium (without it being sheared or distorted), peristaltic pumps are especially also used for medical purposes.
In the casing of a generic peristaltic pump, a flexibly/elastically deformable tube is on principle inserted such that it is guided around a rotatable pump head along a predetermined circumferential section on which a number of rollers spaced apart at angles are rotatably mounted, said rollers being, with an appropriate rotation of the pump head, sequentially brought into rolling engagement with the tube and compress/clamp same. The tube either supports itself at the outer surface of the pump casing or is tensioned around and against the pump head with a predetermined tensile force.
With any construction, however, the movement of the pump head results in that the respective clamping position of a roller that is being in engagement moves forward along the tube and thus advances the pumping medium inside the tube section immediately in front of the corresponding roller. The generation of a suction underpressure in the tube section immediately following the corresponding roller is, as a rule, effected by the inherent elasticity of the tube material due to which the tube attempts to recover its original shape of construction.
Due to increasingly stricter hygienic provisions and due to more demanding requests of users, it has become usual to design at least those components of a peristaltic pump that get into direct contact with the pumping medium as a disposable, in particular when used in medicine. This includes primarily the tube which consequently has to be adapted to be removed and inserted easily. In prior art, a plurality of tube units and tensioning devices are known, some of which are indicated in the following.
There exists the possibility of preassembling the tube and the pump head in a kind of cartridge as a separate pump unit that, in the case of a changing process, merely has to be inserted/latched into the casing of a peristaltic pump such that the pump head is engaged in a rotation-fixed manner with a drive shaft, for instance, of an electric motor or a gear mechanism downstream thereof. Although this solution greatly facilitates the changing process and simultaneously also ensures high operating safety since it is possible to design the cartridge as a self-contained casing unit, so that rotating elements are housed to be inaccessible from outside, this is a relatively expensive variant of construction.
The pump head is a rather complex component consisting of a plurality of individual parts movable/rotating relative to each other (as was already indicated before), which in fact would not have to be changed since it is not contaminated directly by the pumping medium. It is therefore substantially more cost-efficient to provide only the tube as a disposable. For changing the tube, however, it has to be drawn off the pump head or fitted on it again, respectively, wherein a pre-tensioning force by which the tube is tensioned around the pump head has to be overcome. To facilitate the changing of merely the tube (with the pump head remaining), a specific tensioning mechanism has therefore been developed by means of which it is possible to release and tension the tube for a changing process.
DE 94 11 183 (U1) discloses a simple construction of such tensioning device. Accordingly, the tube is provided/designed with two axially spaced-apart bulge-shaped stops/holders, whereas the pump casing is, inside the tube accommodation chamber molded or inserted therein, provided with a transverse strip or a beam as a tube accommodation in which two indentations are formed. In order to insert the tube in the tube accommodation, one of the bulge-shaped stops is latched/hooked into one of the indentations and subsequently the tube is pulled around the pump head. Finally, the other bulge-shaped stop is latched/hooked into the other indentation. This insertion process is very time-consuming and complicated since the stops have to be hooked into the indentations while the tube is under tension, which requires some skill and force by an operator.
Alternatively, it is also possible to provide a catching beam as a tube accommodation which is, at the two axial ends thereof, fixedly connected with the tube at two axially spaced-apart tube sections such that the tube (tube middle section) forms a loop between the beam ends. The beam and the tube thus form a separate, exchangeable tube unit.
The tube formed this way is now placed/guided with its loop area around the pump head, and the catching beam is latched into a tensioning device. The tensioning device preferably provides a guide rail/guide groove for the catching beam along which the catching beam is displaced while the loop area is tensioned until the catching beam latches into a detachable holder/latch in the tube accommodation chamber. Although this construction facilitates the inserting process of the tube, the tube has to be tensioned in the region of the loop simultaneously at two ends of the tube area and hence at two edges forming with respect to the pump head, which requires stronger force that is not possible to be exerted by every operator.
Finally, the changing of merely the tube (and not the pump head) necessitates free access from outside of the rotating components, too, said access remaining open also during operation for cost reasons or being at least partially closable by means of an additional service/protection cap. The latter does not only increase the price of the peristaltic pump, but also constitutes a safety hazard since the cap has to be closed in an additional step, which may be forgotten.
In view of these problems, there is a need to provide a peristaltic pump which has increased functionality. It is desirable to facilitate the inserting process for a tube or a tube unit especially of disposable construction. It is also desirable to improve the safety of the peristaltic pump. Finally, it is desirable to keep the peristaltic pump, and in particular the exchange tube unit, cost-efficient.
The drawbacks of know peristaltic pumps are resolved in many respects by peristaltic pumps with features in accordance with the present disclosure and claims.
Peristaltic pumps in accordance with this invention may include a tube accommodation chamber in which the tube may be inserted while it is almost untensioned. Furthermore, the peristaltic pump may include a tube tensioning device with a lever mechanism adapted to be operated preferably by hand or by electric motor so as to tension the tube along a predetermined circumferential section around the rotating pump head of the peristaltic pump.
The lever mechanism enables the operating force required for reaching the necessary tensioning force and hence the pressure force against the pump head to be reduced, so that is can simply be exerted by hand without additional separate tools being required. In the case of a motor operation of the lever mechanism, the drive may be of small dimension and hence cost-efficient.
A plurality of constructional designs are conceivable as a lever mechanism, by which an operating movement is transferrable with an appropriate reduction to the tube/the tube unit, such as, for instance, a worm gear, a lifting block, a gear mechanism, or similar auxiliary means. Practically it is, however, advantageous to design the lever mechanism, in particular in the case of manual operation, conventionally in the form of an operating element (operating handle) hingedly mounted to the peristaltic pump and coupled (operatively connected) with a displaceable component or plunger component transferring thrust, which transfers an operating force generated at the operating handle by pivoting as a function of the kind/place of coupling in a reduced manner to the tube. Such a concept for the lever mechanism is easy to manufacture, fail-safe and hence economic.
In one aspect of the invention, there is provided a medical peristaltic pump comprising a pump casing in which a tube accommodation chamber is formed or accommodated in which a pump head is rotatably mounted, and a tube unit inserted in the tube accommodation chamber such that a tube of the tube unit is engaged or is adapted to be engaged with the pump head in a manner to encompass same at least partially.
The tensioning force with which the tube touches or is to touch the pump head is exerted by a tensioning device arranged at the pump casing (i.e. provided as a fixed component of the peristaltic pump), said tensioning device cooperating with the tube unit in order that during its (manual/motor) operation the tube is tensioned around the pump head. In accordance with the invention, the tensioning device is a lever mechanism fixedly mounted to the pump casing and hence not to be considered as a tool.
Due to this design it is easy for any person to insert and tension a tube or a tube unit. The removal of a tube or a tube unit is also easy to perform in that the pre-tension of the tube around the pump head is released by the lever mechanism and subsequently the tube/tube unit is removed from the tube accommodation chamber almost free of force. Since the lever mechanism is a component of the peristaltic pump, it is not changed each time, so that the operation of the peristaltic pump remains cost-efficient.
Preferably, a lever element of the lever mechanism simultaneously also comprises a protective cap for at least partially covering the tube accommodation chamber. Thus, on operating the tensioning device, the tube accommodation chamber is simultaneously opened and/or closed (automatically), and hence the movable parts positioned therein, such as the pump head, are protected toward the outside. This increases the safety of the peristaltic pump.
Another aspect of the invention provides, where appropriate, that the protective cap either forms or is fixed to that lever element that is provided as an operating handle of the lever mechanism, or forms or is fixed to that lever element (plunger element) that is adapted to be operated via the operating handle for the transfer of forces. As was already explained at the beginning, the lever mechanism according to the invention comprises an operating element or an operating handle that is directly or indirectly hingedly mounted to the pump casing, and a plunger element that is operatively connected with the lever for a transfer of forces. The protective cap may accordingly be assigned either to the operating handle or to the plunger element.
In case the operating handle simultaneously comprises or is the protective cap, it may have the shape of a cover plate. In case the force transferring lever element (plunger element) comprises or is the protective cap, the operating handle may have the shape of a bow-shaped handle, a buckle/operating button, a toggle lever, or a similar ergonomic shape. Since the protective function and the operating function are accordingly assigned to different elements of the lever mechanism, it is possible to adapt their constructions optimally to their remaining functions without any compromise.
In accordance with another aspect of the invention there may be provided a tube accommodation (hook component) that is arranged or adapted to be arranged either fixedly or displaceable in or at the tube accommodation chamber, and into which the tube is adapted to be inserted or is inserted/hooked via a tube holder formed or fixed thereon. It is of advantage if, in the case of a fixed tube accommodation, the lever mechanism acts on the now displaceable pump head to press it against a free tube middle section positioning itself in the fixed tube accommodation. In the case of a displaceable tube accommodation there is provided in an advantageous manner that the lever mechanism acts on the tube accommodation preferably as a further element of the lever mechanism to move it relative to the now stationary (not displaceable) pump head such that a free tube middle section positioning itself in the tube accommodation touches the pump head in a manner encompassing same. In the inserted, untensioned state the tube middle section may be straight or may already be looped.
It may furthermore be of advantage if the lever mechanism is designed to be self-locking, i.e. if the operating handle, when operated, swivels across a kind of dead center for tensioning the tube and then folds/snaps quasi automatically to its final tensioning position. This final tensioning position may be supported by a slight lock-in position for tactile feedback. This makes an additional safety element such as a locking bolt superfluous, so that operation is facilitated and the safety of the peristaltic pump is further increased.
Finally, in accordance with another aspect of the invention there may be provided to provide a tube unit for a peristaltic pump in accordance with the invention (separately of the peristaltic pump according to the invention), consisting of a tube holder (engagement device) holding the flexible, preferably elastic tube at two axially spaced-apart positions, or being fixedly connected with the tube at these positions, respectively, and thus forming at least one undercut adapted to be brought in holding engagement with the tube accommodation of the peristaltic pump or the lever mechanism. Thus, it is possible to manufacture the tube unit in a very cost-efficient manner due to the few components thereof, and it is therefore particularly suited as a disposable.
In accordance with another aspect of the present invention there is provided a medical peristaltic pump comprising:
In accordance with another aspect of the invention, there is provided a tensioning device in the form of a lever mechanism which is fixedly mounted (that means not provided for exchange) at the pump casing or at the tube accommodation chamber, said lever mechanism comprising at least one lever element (preferably the operating element) as a (front side) protective cap for at least partially (at the front side) covering/closing the tube accommodation chamber, and cooperating with the tube holder for the displacement thereof so as to pre-tension the tube around the pump head when operated.
By the tensioning of the tube around the pump head it is thus simultaneously covered/closed at least in sections toward the outside (toward the open front side of the tube accommodation chamber) and hence protected from danger.
The foregoing summary and the following description will be better understood when viewed in conjunction with embodiments illustrated in the accompanying drawing figures, of which:
In the embodiment of
At a side of the tube accommodation chamber 1 extending in parallel to the alignment, the tensioning device with the lever mechanism 2 is mounted on the pump casing 4. This lever mechanism consists in the instant case of an operating handle 16 in the form of a grip that is hingedly mounted on the pump casing 4 and that is operatively connected with a shifting element (plunger component) 18 via a (not illustrated) joint, spring means, or a gear mechanism. The shifting element 18 has, in the plan view pursuant to
The shifting element 18 may, for instance, consist of two plates that are spaced apart in parallel, that are fixed to each other, and that hold the pump head between them in a rotatable manner. In this case it is also of advantage if the (not illustrated) drive motor for the pump head 6 is also fastened to the shifting element 18. The shifting element 18 is guided to be displaced at the pump casing 4 such that it cannot be lifted off the pump casing 4. The mounting of the pump head 6 is further chosen such that the pump head 6 projects over the shifting element 18 at the plate edge of the shifting element 18 which faces the alignment.
The tube unit 14 accordingly consists of a flexible, preferably elastically deformable tube 20 at which two holders or engaging elements 22 are fastened or designed at axial distance to each other. These holders 22 form radial circumference projections or collars that are adapted to be brought into undercut engagement with the indentations 12 at the tube accommodation chamber 1. The axial distance of the holders 22 is chosen such that, if the tube 20 is inserted in the two indentations 12, so that the holders 22 touch the tube accommodation chamber 1 behind the indentations 12, the tube middle section 20a extending therebetween is not or just slightly tensioned, so that it substantially follows the alignment.
At the opposite side of the alignment with respect to the shifting element 18, the tube accommodation chamber 1 is partially covered with a fixed plate 24, wherein the fixed plate 24 comprises an inner bulge 24a into which that part of the pump head 6 that projects from the plate-shaped shifting element 18 in the direction of the alignment immerses or moves in, respectively, when the tube accommodation chamber 1 is closed.
The functioning of the peristaltic pump according to the first preferred embodiment of the invention can be described by means of
In accordance with
Subsequently, the bow-shaped operating handle 16 is folded manually in the direction of the alignment, wherein this folding or swiveling movement is transferred via the lever mechanism with an appropriate reduction to the plate-shaped shifting element 18 for the displacement thereof. That means, by swiveling the operating handle 16 in the direction of the alignment, the plate-shaped shifting element 18 is pushed forward in the direction of the fixed plate 24, wherein the pump head 6 that is rotatably mounted thereon is simultaneously pressed against the tube middle section 20a and pushed forward. Since the movement distance of the shifting element 18 until it abuts on the fixed plate 24 is larger than the distance between the inserted tube 20 and the pump head 6 in the completely open condition, the pump head 6 is consequently quasi pressed through the tube 20, wherein the tube middle section 20a is tensioned between the holders 22/indentations 12 around the pump head 6 along a partial circumference thereof. In the completely closed condition of the tube accommodation chamber 1 in accordance with the left illustration in
In the process of the swiveling movement of the operating handle 16 in the closing or tensioning direction, respectively, it exceeds a kind of dead center of the lever mechanism, whereupon the operating handle 16, utilizing the tensioning force of the tube middle section 20a which has already been generated, is urged on the pump head 6 in the direction of the tensioned final position of the operating handle (pursuant to the left illustration in
The embodiments pursuant to
The longitudinal groove(s) 24, 26 is (are) dimensioned such that the buckle 16 during folding in the tensioned final position pursuant to the left illustration in
Finally, the operating handle 16 pursuant to the right illustration in
The embodiment according to
All embodiments pursuant to
In this case, the pump head 6 is, pursuant to
At the side of the pump head 6 radially opposite to the accommodation duct 1a, a beam-shaped accommodation 30 is mounted in the tube accommodation chamber 1 such that the beam 30 that is oriented substantially tangentially to the pump head 6 is displaceable in the transverse direction thereof. In a middle section of the beam 30 (the beam-shaped accommodation), a longitudinal slit 32 extending in the displacement direction of the beam 30 is formed in the tube accommodation chamber 1, through which a lever-shaped operating handle 16 extends which has the shape of a button at its free projecting end. At its other, invisible end the operating handle 16 is pivotally mounted in the pump casing 4. In an axial middle section the lever-shaped operating handle 16 comprises a catching element that is not illustrated and that is in operative engagement with the beam-shaped accommodation 30 so as to transform a swiveling movement of the operating handle 16 with an appropriate reduction of the lever mechanism generated thereby to a displacing movement of the beam 30.
As may further be taken from
As soon as the tube unit 14 has been inserted in the tube accommodation duct 1a, the operating handle 16 is operated, i.e. in the instant case swiveled away from the pump head 6, and thus the beam-shaped accommodation 30 is moved away from the pump head 6. Thus, the tube middle section 20a touches the partial circumference of the pump head 6 with a predefined tensioning force, as is illustrated in the right illustration in
As in the afore-described embodiments, the operating handle 16 pursuant to the fifth preferred embodiment of the invention is dimensioned such that it exceeds, shortly prior to reaching its tensioned final position (see right illustration in
The fifth embodiment of the invention pursuant to
For solution of this problem the sixth embodiment of the invention pursuant to the left illustration in
The functioning of the tube accommodation chamber 1 and in particular of the tensioning device with a lever mechanism 2 pursuant to the sixth embodiment of the invention is substantially the same as with the fifth embodiment. This means that the swiveling movement of the plate-shaped flap 16 is transformed via the plunger component 34 to a displacing movement of the beam-shaped accommodation 30, wherein, however, simultaneously, for tensioning the tube unit 14 (see middle illustration of
Finally, it is pointed out that the operating handle/operating element need not necessarily be operated manually, but can also be operated by a motor. Such motor may basically be used with all embodiments that have already been described, for instance, so as to apply an operating force on the operating handle/operating element via a gear mechanism or a piston. The use of a motor drive also enables a modification of the tensioning device, as will be described in the following by means of the seventh preferred embodiment pursuant to
Here, it is basically the matter of a tube accommodation chamber 1 with a stationary pump head 6 and a plate-shaped cover cap 16 that is guided in a displaceable manner at the pump casing 4 or the tube accommodation chamber 1. The cover plate 16 comprises an accommodation for the tube unit 14 consisting of two spaced-apart indentations 12 that are flush with each other and into which the tube unit 14 is adapted to be inserted in an undercut manner by means of holders/engaging elements 22 fixed thereto (see right illustration in
In the instant case, the drive is formed by an electric motor that is not illustrated and that is operatively connected with the cover plate 16 via a lever mechanism consisting of an eccentric/cam and a plunger component. Alternatively, other constructions for a lever mechanism such as, for instance, a gear mechanism, are, however, also conceivable.
By activating the motor, a pushing force is exerted via the lever mechanism on the cover plate 16, so that it moves from an open final position pursuant to the middle illustration in
In summary, the present invention relates to a peristaltic pump for medical purposes, comprising a pump casing in which a tube accommodation chamber is formed in which a pump head is rotatably mounted, and a tube unit adapted to be inserted in the tube accommodation chamber such that a tube of the tube unit is engaged with the pump head in a manner to encompass same at least partially. For this purpose, a tensioning device is arranged at the pump casing which cooperates with the tube unit so as to tension the tube around the pump head on operation thereof. In accordance with the invention, the tensioning device comprises a lever mechanism, wherein a lever element of the lever mechanism preferably simultaneously forms or comprises a protective cap for the at least partially covering of the tube accommodation.
Number | Date | Country | Kind |
---|---|---|---|
10 2011 081 722.0 | Aug 2011 | DE | national |