This is the national stage of International Application No. PCT/DE2009/001317 filed Sep. 18, 2009.
The invention relates to a tube bundle heat exchanger for controlling a wide performance range.
For the purpose of cooling medium flows, in particular of gases, in numerous process technology plants such as gasification plants, thermal and catalytic cracking plants, steam reforming plants etc., as a rule heat exchangers, in particular tube bundle heat exchangers (radiators), are used, in which the medium flows to be cooled flow through straight heating surface tubes and in this process transfer the existing heat of the hot medium flow by way of the tube wall to the cooling medium that surrounds the tubes.
It is the main task of such a heat exchanger or tube bundle heat exchanger, as stated above, to transfer heat between two media, wherein a particular quantity of heat is removed from the one medium (hot medium), and an adequate quantity of heat is fed to the other medium (cooling medium). It is well known that the quantity of the heat transferred depends on the size of the heat exchanger, on the heat transfer coefficients of the two media, and on the temperature difference between the two media. In single-phase media the medium temperature changes with the infeed of heat or with the removal of heat. In this case the temperature gradient over the device length of the heat exchanger resembles an exponential function.
As a rule, a tube bundle heat exchanger comprises a large number of heating surface tubes, a pressure shell that surrounds the heating surface tubes and that forms a shell side, and two tubesheets, between which the heating surface tubes are arranged. The first medium flows through the tube inlet chamber of the heat exchanger, then through the heating surface tubes and through the tube outlet chamber of the heat exchanger. The second medium flows by way of a nozzle into the shell side of the heat exchanger, flows several times around the individual heating surface tubes, and subsequently flows through a second nozzle out of the heat exchanger.
The two media can flow in a heat exchanger or tube bundle heat exchanger in the same axial direction of the heat exchanger (co-current flow), or one of the two media can flow within the heat exchanger in the opposite direction relative to the other medium (counter current flow). The temperature gradient of the heat exchange of the media with counter current flow differs from that with co-current flow and thus results in a difference in the average logarithmic temperature difference between the two media. The quantity of heat transferred between the two media is thus different in both circuit connections, i.e. counter current flow connection or co-current flow connection.
The output of the heat exchanger or of the tube bundle heat exchanger can change as a result of fouling (build-up of deposits or dirt within the heating surface tubes) or as a result of other influences over the service life of the tube bundle heat exchanger; a situation which results in the need for control intervention. At the same time there is often the need to adjust the quantity of heat to be transferred or the exit temperatures of the medium to the desired operating load. Frequently, bypass control comprising a bypass pipe and a three-way mixing valve, i.e. a regulated three-way valve, is used for controlling the exit temperatures of the medium and thus the thermal output of the tube bundle heat exchanger. In this process, part of the medium flow is removed from the main flow before it is fed to the tube bundle heat exchanger, and is made to bypass the tube bundle heat exchanger. The reduced flow quantity of a medium reduces heat transfer and, by way of the changed exit temperature of the medium, influences the average logarithmic temperature difference. The control range or the control intervention that is achievable with this bypass arrangement is, however, relatively modest.
It is the object of the present invention to create a tube bundle heat exchanger with a bypass system in which the above-mentioned disadvantages are avoided, or in which the exit temperatures of the media and the quantity of heat to be transferred are controllable in a very wide range.
The solution according to the invention creates a tube bundle heat exchanger that comprises the following advantages:
In an advantageous embodiment, in relation to the cooling medium flow, the controllable three-way valve is arranged in the drain side of the tube bundle heat exchanger. This arrangement provides an advantage in that the exit temperature of the medium is precisely controllable. In a further advantageous embodiment, apart from the one controlled three-way valve the further three-way valve is designed as a switch valve. With the switch valve that is designed as a three-way valve the complete cooling medium flow can be channeled in a clearly defined manner into the front or back end of the shell side, or led from the front or back end of the shell side, and thus a co-current flow or counter current flow of the cooling medium relative to the first medium flow in the shell side can be achieved.
Expediently, the three-way valve that is designed as a switch valve is to be arranged in relation to the cooling medium flow in the feed side of the tube bundle heat exchanger.
In an advantageous embodiment of the invention, apart from the one controlled three-way valve, the further three-way valve is also a controlled three-way valve. In this case it becomes possible to control which of the two three-way valves operates as a switch valve.
In a particularly advantageous manner a flow rate measurement device is arranged within the bypass pipe. By means of this flow rate measurement device or these flow rate measurement devices the partial mass flows within the bypass pipe can be acquired with high precision and can thus as controlled quantities have an influence on the control process and on the controlled three-way valve.
In an expedient manner, the nozzles at the back end of the pressure shell and/or the nozzles at the front end of the pressure shell are in each case situated identically when viewed in the direction of the longitudinal axis L of the tube bundle heat exchanger. This results in a short distance when flowing through the shell side in the case of a bypass of a partial mass flow of the cooling medium.
Furthermore, an advantageous embodiment of the invention provides for the nozzles on the back end of the pressure shell and/or the nozzles on the front end of the pressure shell in relation to a plane E that is arranged so as to be perpendicular to the longitudinal axis L of the tube bundle heat exchanger to rest on said plane at any desired angle relative to each other. In this way the resistance or the pressure loss of the partial flow of the cooling medium flow to be bypassed can be reduced or can be kept low.
Below, exemplary embodiments of the invention are explained in more detail with reference to the drawing and the description.
The following are shown:
The entire heating surface tubes 2 are enclosed by a pressure shell 6 that forms a shell side 5. At the two ends of the pressure shell 6 there are two connecting stubs for channeling the cooling medium flow 8 into or out of the shell side 5. For the sake of improved allocation, in the present document the end of the pressure shell 6, which end adjoins the tube outlet chamber 10 is referred to as the back end 15, while the end of the pressure shell 6, which end adjoins the tube inlet chamber 9, is referred to as the front end 16. According to the invention, two nozzles 11, 12 are arranged at the back end 15 and two nozzles 13, 14 are arranged at the front end 16, wherein the respective first nozzle 11, 13 at the back and at the front ends 15, 16 is used for leading the cooling medium flow 8 into the shell side 5, while the respective second nozzle 12, 14 at the back and at the front ends 15, 16 is used for leading away the cooling medium flow 8 from the shell side 5. According to the invention, the two nozzles 11, 13 for feeding the cooling medium flow 8 are in each instance connected to a first and a second bypass pipe 21a, 21b, wherein both bypass pipes 21a, 21b lead to a first three-way valve 19 and are in each instance connected to said three-way valve 19. As the third pipe, the feed pipe 17 is connected to the three-way valve 19, through which the cooling medium flow m08 is fed to the tube bundle heat exchanger 1.
According to the invention, on the drain side of the tube bundle heat exchanger 1 the two nozzles 12, 14 for leading away the cooling medium flow 8 are in each instance connected to a third and fourth bypass pipe 22a, 22b, wherein both bypass pipes 22a, 22b lead to a second three-way valve 20 and are in each instance connected to said second three-way valve 20. As the third pipe, the drain pipe 18 is connected to the three-way valve 20, through which the cooling medium flow m08 is lead out from the tube bundle heat exchanger 1. According to the invention, one of the two three-way valves 19, 20 is designed so as to be controllable.
By means of the circuit connections shown in
Apart from the preferred connecting variants shown in
Instead of a three-way valve that is designed as a switch valve, a further controlled three-way valve can be used, which would mean that both three-way valves 19, 20 are designed so as to be controlled. In such a case it is, however, sensible if one of the two controlled three-way valves 19, 20, assumes the function of a pure switch valve.
According to
While in
In order to be able to effect control of the mass flows m0 or m1 and m2 of the cooling medium flow 8 that are to be channeled through the shell side 5 and if applicable through the bypass pipes 21a, 21b, 22a, 22b by way of the three-way valve 19, 20, among others according to
Number | Date | Country | Kind |
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10 2008 048 405 | Sep 2008 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE2009/001317 | 9/18/2009 | WO | 00 | 4/11/2011 |
Publishing Document | Publishing Date | Country | Kind |
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WO2010/034292 | 4/1/2010 | WO | A |
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Entry |
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International Search Report dated Sep. 28, 2010, corresponding to German Application PCT/DE2009/001317. |
German Search Report, dated Sep. 21, 2009. |
Number | Date | Country | |
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20110186275 A1 | Aug 2011 | US |