Tube expanding device

Abstract

A tube expanding device includes: a plurality of rollers each having a tapered portion whose diameter increases toward its front side; a cylindrical expander frame for freely rotatably holding the plurality of rollers on a concentric circle; a mandrel inserted in the expander frame so as to be freely slidable and rotatable relative to the expander frame, and having a tapered portion whose diameter decreases toward its front side, the tapered portion of the mandrel matching the tapered portion of each roller; a drive device coupled to the expander frame and rotating the expander frame; and a moving device for moving the mandrel forward and backward relative to the expander frame. By moving the mandrel forward relative to the expander frame, the tapered portion of the mandrel abuts on the tapered portions of the plurality of rollers and thereby expands a diameter of a circumscribed circle formed by the plurality of rollers.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

The aspects of the present invention will become more apparent by describing in detail illustrative, non-limiting embodiment thereof with reference to the accompanying drawings, in which:

FIG. 1 is a sectional view showing a tube expanding device according to one preferred embodiment of the present invention;

FIG. 2 is a front view showing the tube expanding device of FIG. 1;

FIG. 3 is a sectional view showing the state in which the mandrel of the tube expanding device has moved forward;

FIG. 4 is a sectional view of the tube expanding device taken along the line X-X of FIG. 1;

FIG. 5 is a block diagram showing the controller of the tube expanding device;

FIG. 6 is a block diagram showing the controller of another tube expanding device according to another preferred embodiment;

FIG. 7A is a sectional view for explaining a conventional tube expanding tool; and

FIG. 7B is a part-plan view showing the positional relation between a roller and a mandrel.

Claims

1. A tube expanding device comprising: a plurality of rollers each having a tapered portion whose diameter increases toward its front side;a cylindrical expander frame for freely rotatably holding the plurality of rollers on a concentric circle;a mandrel inserted in the expander frame so as to be freely slidable and rotatable relative to the expander frame, and having a tapered portion whose diameter decreases toward its front side, the tapered portion of the mandrel matching the tapered portion of each roller;a drive device coupled to the expander frame and rotating the expander frame; anda moving device for moving the mandrel forward and backward relative to the expander frame,wherein by moving the mandrel forward relative to the expander frame, the tapered portion of the mandrel abuts on the tapered portions of the plurality of rollers and thereby expands a diameter of a circumscribed circle formed by the plurality of rollers.

2. The tube expanding device as set forth in claim 1, wherein the moving device comprises a roller feed unit including: a cylindrical retainer coupled to the drive device;a push rod inserted in the retainer, and coupled to the mandrel so as to be freely movable forward and backward together with the mandrel; anda plurality of rollers freely rotatably supported by the retainer, and arranged such that an outer peripheral surface of each roller abuts on an outer peripheral surface of the push rod while an axis of rotation of each roller intersects with an axis of rotation of the push rod.

3. The tube expanding device as set forth in claim 1, further comprising a controller for controlling forward and backward movements of the mandrel according to a driving torque for moving the mandrel forward relative to the expander frame, wherein the controller performs a control of stopping the mandrel for a predetermined period of time and then moving the mandrel backward when the driving torque has reached a predetermined value.

4. The tube expanding device as set forth in claim 2, further comprising a controller for controlling forward and backward movements of the mandrel according to a driving torque for moving the mandrel forward relative to the expander frame, wherein the controller performs a control of stopping the mandrel for a predetermined period of time and then moving the mandrel backward when the driving torque has reached a predetermined value.

5. The tube expanding device as set forth in claim 1, wherein the drive device includes a drive motor, and a cylindrical spindle which is rotated by an output of rotation transmitted from the drive motor; and wherein the mandrel is inserted in the spindle, and the expander frame is fixed to a front portion of the spindle.

6. The tube expanding device as set forth in claim 2, wherein the drive device includes a drive motor, and a cylindrical spindle which is rotated by an output of rotation transmitted from the drive motor; and wherein the mandrel is inserted in the spindle, and the expander frame is fixed to a front portion of the spindle.

7. The tube expanding device as set forth in claim 3, wherein the drive device includes a drive motor, and a cylindrical spindle which is rotated by an output of rotation transmitted from the drive motor; and wherein the mandrel is inserted in the spindle, and the expander frame is fixed to a front portion of the spindle.

8. The tube expanding device as set forth in claim 4, wherein the drive device includes a drive motor, and a cylindrical spindle which is rotated by an output of rotation transmitted from the drive motor; and wherein the mandrel is inserted in the spindle, and the expander frame is fixed to a front portion of the spindle.

9. The tube expanding device as set forth in claim 5, wherein the retainer is fixed to a rear portion of the spindle.

10. The tube expanding device as set forth in claim 6, wherein the retainer is fixed to a rear portion of the spindle.

11. The tube expanding device as set forth in claim 7, wherein the retainer is fixed to a rear portion of the spindle.

12. The tube expanding device as set forth in claim 8, wherein the retainer is fixed to a rear portion of the spindle.

13. The tube expanding device as set forth in claim 1, wherein a collar member which abuts on an end face of a tube member to be expanded is arranged outside the expander frame, with a predetermined gap formed between the collar member and an outer peripheral surface of the expander frame so as to surround the expander frame; and wherein the collar member is fixed to a fixed system.

14. The tube expanding device as set forth in claim 2, wherein a collar member which abuts on an end face of a tube member to be expanded is arranged outside the expander frame, with a predetermined gap formed between the collar member and an outer peripheral surface of the expander frame so as to surround the expander frame; and wherein the collar member is fixed to a fixed system.

15. The tube expanding device as set forth in claim 3, wherein a collar member which abuts on an end face of a tube member to be expanded is arranged outside the expander frame, with a predetermined gap formed between the collar member and an outer peripheral surface of the expander frame so as to surround the expander frame; and wherein the collar member is fixed to a fixed system.

16. The tube expanding device as set forth in claim 4, wherein a collar member which abuts on an end face of a tube member to be expanded is arranged outside the expander frame, with a predetermined gap formed between the collar member and an outer peripheral surface of the expander frame so as to surround the expander frame; and wherein the collar member is fixed to a fixed system.

17. The tube expanding device as set forth in claim 5, wherein a collar member which abuts on an end face of a tube member to be expanded is arranged outside the expander frame, with a predetermined gap formed between the collar member and an outer peripheral surface of the expander frame so as to surround the expander frame; and wherein the collar member is fixed to a fixed system.

18. The tube expanding device as set forth in claim 6, wherein a collar member which abuts on an end face of a tube member to be expanded is arranged outside the expander frame, with a predetermined gap formed between the collar member and an outer peripheral surface of the expander frame so as to surround the expander frame; and wherein the collar member is fixed to a fixed system.

19. The tube expanding device as set forth in claim 9, wherein a collar member which abuts on an end face of a tube member to be expanded is arranged outside the expander frame, with a predetermined gap formed between the collar member and an outer peripheral surface of the expander frame so as to surround the expander frame; and wherein the collar member is fixed to a fixed system.

20. The tube expanding device as set forth in claim 10, wherein a collar member which abuts on an end face of a tube member to be expanded is arranged outside the expander frame, with a predetermined gap formed between the collar member and an outer peripheral surface of the expander frame so as to surround the expander frame; and wherein the collar member is fixed to a fixed system.