Flareless fittings have been in use for decades for conduits such as tubes and pipes. A flareless fitting is used to connect or join two tube or pipe ends or to connect a conduit end to another assembly such as a tank, a valve, a manifold and so on. The applications are as varied as the types of assemblies with which the fittings are used. One very common type of flareless fitting is a ferrule type fitting. In a ferrule type fitting, one or more ferrules are used to join or connect a conduit end to a fitting member, typically called a fitting body. The fitting body may then be joined to (or be part of) another assembly. In a ferrule type fitting, the ferrule or ferrules must establish a fluid tight seal, particularly under pressure, as well as adequate grip of the conduit and protection against vibration. High performance fittings, such as are available from Swagelok Company, Solon, Ohio, are capable of withstanding pressures many times the rated pressure of the fitting without leaking, without adverse effects from vibration and without conduit blow out to the point that the conduit will burst before a seal is compromised or the ferrule(s) can lose their grip on the conduit.
Ferrule style fittings have an advantage over other end connections in that they do not rely on any special preparation of the tube or pipe end, other than low cost squaring and deburring. This is because the ferrules create the seals and tube grip. Flareless fittings that use ferrules are commonly used in sophisticated chemical processing apparatus because of their high reliability. For example, in the semiconductor industry, such fittings assure containment of expensive or toxic chemicals. Typically, these applications are high purity and therefore, rely on conduits made of stainless steel or other low corrosion, high strength alloys.
In accordance with an aspect of the disclosure, ferrule type, flareless fittings are provided that includes a first fitting component, a second fitting component, a front ferrule, and a rear ferrule. In one exemplary embodiment, the first fitting component comprises a rear ferrule recess and a front ferrule recess. The second fitting component includes a ferrule camming surface or mouth. The front ferrule is disposed between the first fitting component and the second fitting component such that a portion of the front ferrule engages the front ferrule camming surface. The front ferrule includes a flange that extends radially outward from a portion of the front ferrule that engages the front ferrule camming surface. A difference angle is defined between the front ferrule recess and an outer surface of the flange when the fitting is in a finger tight condition. The difference angle diminishes during pull up of the fitting. A rear ferrule is disposed between the front ferrule and the first fitting component such that a rear ferrule drive surface of the rear ferrule recess engages the rear ferrule when the fitting is pulled up.
These and other inventive aspects and features of the present disclosure will become apparent to one skilled in the art to which the present invention relates upon consideration of the following description of the exemplary embodiments with reference to the accompanying drawings, in which:
While the inventions are described herein with specific reference to a variety of exemplary structural and material features, such descriptions are intended to be exemplary in nature and should not be construed in a limiting sense. The exemplary embodiments herein illustrate what is commonly known as a male-style fitting, meaning that a male (i.e. externally) threaded component receives and abuts the conduit end. Many inventive aspects of the disclosure will find application in female-style fittings as will be apparent to those skilled in the art. The inventions will also find application for fitting assemblies that do not require threaded connections between the fitting components, for example clamped or bolted fittings may be used. The inventions will also find application far beyond the exemplary embodiments herein as to connections that can be made to a wide and ever expansive variety of fluid components including, but not limited to, other conduits, flow control devices, containers, manifolds and so on.
While various aspects of the invention are described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects may be realized in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present invention. Still further, while various alternative embodiments as to the various aspects and features of the invention, such as alternative materials, structures, configurations, methods, devices, software, hardware, control logic and so on may be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the aspects, concepts or features of the invention into additional embodiments within the scope of the present invention even if such embodiments are not expressly disclosed herein. Additionally, even though some features, concepts or aspects of the invention may be described herein as being a preferred arrangement or method, such description is not intended to suggest that such feature is required or necessary unless expressly so stated. Still further, exemplary or representative values and ranges may be included to assist in understanding the present invention however, such values and ranges are not to be construed in a limiting sense and are intended to be critical values or ranges only if so expressly stated.
Although various embodiments are described herein with specific reference to the fitting components being made of stainless steel, such description is intended to be exemplary in nature and should not be construed in a limiting sense. Those skilled in the art will readily appreciate that the invention may be realized using any number of different types of metals material for the fitting components, as well as metal tubing materials, including but not limited to 316, 316L, 304, 304L, 6 Moly SS, any austenitic or ferritic stainless steel, any duplex stainless steel, any nickel alloy such as HASTALLOY, INCONEL, MONEL, alloy 825, alloy 625, any precipitation hardened stainless steel such as 17-4PH for example, brass, copper alloys, any carbon or low allow steel such as 12L14, 1010, 1020, 1030 steel for example. An aspect of the choice of materials is that the tube gripping device may be case or through hardened to a ratio of at least 3.3 and preferably 4 or more times as hard as the hardest tubing material that the fitting will be used with. Therefore, the tube gripping device need not be made of the same material as the tubing itself. For example, the tube gripping device may be selected from the stainless steel material noted above, or other suitable materials that can be case hardened, such as magnesium, titanium and aluminum, to name some additional examples. Any one or more of the fitting components may be hardened by a low temperature carburization process.
Referring to
With reference to
The fitting 10 further includes a tube gripping device. Ferrules are an example of a tube gripping device and, in the example illustrated by
The rearward portion 48 has a driven surface 62. The driven surface 62 extends radially outwardly at an angle δ, such as about five degrees (referenced from normal to a central axis X of the fitting), for example. The driven surface 62 merges or blends with the axial portion 44 along a curved portion 64.
Referring to
The nut 16 further includes a tool engagement portion 80 that allows a torque wrench or other tool to be used to tighten and pull-up the fitting 10. The tool engagement portion 80 in the exemplary embodiment of
With reference to
The opening 83 includes a counterbore 89 that forms a shoulder 90. The tube end T bottoms against the shoulder 90 when received by the body 12. The counterbore 89 may have a slight taper to it to help form a seal about the tube end T upon pull-up of the fitting 10. The opening 83 of the male fitting component 16 further includes a tapered surface, such as for example frusto-conical surface 92. The frusto-conical surface 92 forms a ferrule camming surface in the body 12 and may be axially adjacent the forward end of the counterbore 89. The ferrule camming surface 92 is formed at an angle σ (See
The body 16 includes male threads 18 which threadably mate with female threads, 14 of the female nut 12. It should be noted that the body 16 may also be formed into a cap by closing off or eliminating the port 86. Such a cap can be used to cap the end of a fluid line. The body 16 may be provided with hex flats to facilitate holding the body while the nut 12 is being tightened down during pull-up. Of course, pull-up involves relative axial translation between the fitting components, the nut 12 and body 16, in this case is effected by relative rotation between the nut and body, regardless of which fitting component is being held and which is being turned. In a non-threaded coupling, pull-up involves relative axial translation between the two fitting components by means other than two threaded components, such as for example two components forced together by a clamping device.
The primary functions of the ferrules 20, 22 are to create fluid tight seals and tube grip, along with resistance to vibration from outboard system induced vibration. The front ferrule 20 is used primarily to provide a fluid tight seal against the body 12 and the tube outer surface S, while the back ferrule 22 is used for a back-up seal against the tube outer surface S and to provide excellent tube grip. The particular geometry and operation of the ferrules can be selected as required for a particular application and dependent on the types of materials being used. The back ferrule 22, for example, may be provided with one or more recesses in the interior cylindrical wall 42 of the ferrule, and the driven surface 62 of the ferrule may be contoured. Still further, one or both of the ferrules 20, 22 may be case hardened, for example by a low temperature carburization process to provide very hard ferrules that are corrosion resistant. The case hardening may be applied over a portion or all of the ferrule surface. A number of issued patents disclose such case hardening and geometry concepts that may be applied to the ferrules, such as U.S. Pat. Nos. 6,629,708; 6,547,888; 6,165,597; and 6,093,303 issued to the assignee of the present invention, the entire disclosures of which are fully incorporated herein by reference, as well as PCT International Publication Nos. WO 02/063195A2 and WO 02/063194A3 also incorporated herein by reference. Such patents and applications and the concepts therein, however, are exemplary in nature as to the present invention and should not be construed in a limiting sense. Many different case hardening processes and a wide variety of geometric configurations may be used to properly control the plastic deformation of the ferrules during pull-up to assure adequate seal and tube grip. The fitting 10 may withstand higher pressures when the ferrules 20, 22 are case hardened, such as for example, carbonized. This allows the ferrules 20, 22 to bite and seal against work hardened conduits such as for example heavy walled tubing, 1/8 hard or strain hardened material, stainlesss steel, such as 316, 304, and 6Moly SS, or duplex stainless steel, such as 2205, 2507; that is needed for higher pressure applications.
Under elevated pressures, the tube wall will tend to be radially expanded, pushing outward on the ferrules 20, 22. The wall 73 of the recess 71 serves to radially contain the front ferrule 20 and the wall 72 of the recess 70 serves to radially contain the rear ferrule 22. The wall 73 of the recess 71 engages the flange 40 of the front ferrule 20 to radially contain the front ferrule 20.
In the embodiment illustrated by
Referring to
In one embodiment, the nut 12, and in particular the interior surface may be case hardened such as by using the processes described herein above or other suitable case hardening processes. The processes described herein above in the incorporated references are especially well suited as they provide excellent corrosion resistance and very hard surfaces. In some applications the entire nut may be case hardened. The case hardened surface, especially a low temperature carburized surface for example, may also eliminate the need for expensive lubricants because a simple oil or other suitable lubricant can be used with the oxide formed on the case hardened surfaces.
Under elevated pressures, the tube wall will tend to be radially expanded, pushing outward on the ferrules 520, 22. A wall 573 of a recess 571 serves to radially contain the front ferrule 20 and a wall 572 of a recess 570 serves to radially contain the rear ferrule 22. The wall 573 of the recess 571 engages a flange 540 of the front ferrule 520 to radially contain the front ferrule 520.
In the embodiment illustrated by
The invention has been described with reference to the preferred embodiments. Modification and alterations will occur to others upon a reading and understanding of this specification. It is intended to include all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
This application claims the benefit of co-pending U.S. Provisional Patent Application Ser. No. 60/954,931, filed Aug. 9, 2007, for “Tube Fitting,” the disclosure of which is fully incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US08/72427 | 8/7/2008 | WO | 00 | 2/1/2010 |
Number | Date | Country | |
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60954931 | Aug 2007 | US |