Tube heating apparatus

Information

  • Patent Grant
  • 6310324
  • Patent Number
    6,310,324
  • Date Filed
    Monday, September 18, 2000
    23 years ago
  • Date Issued
    Tuesday, October 30, 2001
    22 years ago
Abstract
An apparatus for rapidly heating a plurality of parts to a desired temperature. The apparatus includes an oven within which is disposed a rotationally supported magazine for holding a plurality of parts to be heated. A plurality of heating elements and an air circulation system for circulating heated air are also disposed within the oven. A controller is operatively coupled to the magazine for controlling rotation of the magazine to enable parts to be loaded into, and unloaded from, the magazine through an input/output station. A user actuatable switch, such as a foot pedal operated switch, is operatively coupled to the controller to allow a user to send control signals to the controller during loading and unloading of parts to control rotation of the magazine such that the parts are presented at the input/output station for removal and/or loading. The air circulation system significantly reduces the time needed to heat the parts to a given temperature, thus reducing the operating cost of the oven.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to ovens, and more particularly to an oven with a rotatable, part supporting magazine for precisely heating a plurality of similar objects, such as lengths of tubing, to a desired temperature and for a desired amount of time.




2. Description of Related Art




The heating of parts to a desired temperature is necessary in many industries. Heating to a particular temperature is important in many instances, for example, when heating plastic parts or components to a desired temperature so that they may be subsequently formed into a variety of configurations. For example, in the automotive industry a variety of plastic parts or components are required for the manufacture of motor vehicles. One example of such parts are plastic tubes for use as fuel lines in motor vehicles. The manufacture of complexly shaped plastic tubing requires heating the tubes to a relatively precise temperature so that the tubes can be shaped into different configurations. The tubes are typically heated in ovens. Traditional ovens, however, are not very efficient, and control of the temperature and the amount of time during which a part is heated is often difficult to maintain because of the physical construction and controls associated with the ovens.




Traditional ovens which rely on radiant heating from one or more fixed heating elements also are not especially efficient, from an energy usage standpoint, because relatively long time intervals are often required to heat parts to the desired temperature before removal. An oven which operates to actively blow or circulate heated air over the parts held therein would significantly reduce the time needed to heat the parts to a given temperature. This would also increase the energy efficiency of the oven because parts would be heated to a given temperature in a lesser period of time, thus reducing the amount of power consumed by the oven to process a given number of parts in a given period of time.




Traditional ovens are also typically not easily moved from one location to another within a work area, such as a factory. For convenience and utility, it would be highly desirable to be able to move the oven as needed within a work environment.




It is therefore a principal object of the present invention to provide an oven which more rapidly heats parts to a desired temperature than previously developed ovens, and with greater energy efficiency.




It is another object of the present invention to provide an oven suitable for heating a large plurality of lengths of plastic tubing, and for allowing each length of tubing to be ejected from the oven, one at a time, as soon as same has been within the oven for a predetermined period of time.




It is still another object of the present invention to provide an oven that is more compact than previously developed ovens used for heating pluralities of parts, and which is capable of being easily moved, if necessary, within a work environment such as a factory area.




SUMMARY OF THE INVENTION




The above and other objects are provided by a heating apparatus in accordance with a preferred embodiment of the present invention. The apparatus includes an oven having a housing. Within the housing is disposed a magazine for receiving and independently supporting a plurality of independent parts, such as, for example, lengths of tubing. The magazine is disposed for rotational movement within the housing. Also disposed within the housing is a heat circulating assembly for heating the parts being supported by the magazine. Parts are heated by forcibly circulating heated air within the housing of the oven over part supporting elements of the magazine that contain the parts being heated. The housing includes a user controlled door which allows parts to be sequentially loaded into the rack and sequentially removed once each part reaches a predetermined temperature. An ejection apparatus is used to partially eject parts from the magazine, in sequential fashion, once the parts have reached a predetermined temperature.




A controller monitors the time that each part spends within the oven being heated. The controller also controls operation of an actuator assembly which is used to rotate the magazine during part loading and ejecting cycles. The controller also controls the ejection apparatus via signals supplied by a user actuatable control, which in one preferred form comprises a foot pedal operated switch.




The apparatus of the present invention thus forms an effective means heating a large plurality of parts in such a manner that a heat soak time for each of the parts is monitored, and such that each part spends a user selected amount of time within the oven before being removed.




A principal advantage of the present invention is that the forced circulation of heated air around the part supporting elements of the magazine significantly reduces the time needed to heat the parts to the desired temperature. This also reduces the power required to operate the apparatus during a given workshift.




The apparatus of the present invention also provides efficient temperature controlled heating. The apparatus of the present invention further requires minimal user sophistication because an electronic control system guides the user and provides real time status information about the apparatus and the loaded parts in the oven.











BRIEF DESCRIPTION OF THE DRAWINGS




The various advantages of the present invention will become apparent to one skilled in the art by reading the following specification and subjoined claims and by referencing the drawings in which:





FIG. 1

is a perspective view of an apparatus in accordance with a preferred embodiment of the present invention;





FIG. 2

is a front view of the oven portion of the apparatus of

FIG. 1

;





FIG. 3

is a rear view of the oven;





FIG. 4

is a side cross-sectional view of the oven of

FIG. 2

taken along section line


4





4


in

FIG. 2

;





FIG. 5

is a perspective view of the heat circulating system of the oven with the end support ring shown in phantom;





FIG. 6

is a perspective view of the rotating magazine of the oven;





FIG. 7

is a cross-sectional view of the oven taken along section line


7





7


in

FIG. 4

;





FIG. 8

is a view of the “Main Menu” screen displayed on the controller of the apparatus;





FIG. 9

is a view of the “Timer Setting” screen displayed by the controller;





FIG. 10

is a view of the “Clock Set” screen displayed by the controller; and





FIG. 11

is a view of a “Part Present” screen displayed by the controller.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIGS. 1 and 4

show a heating apparatus


10


in accordance with a preferred embodiment of the present invention. The heating apparatus


10


generally comprises an oven


12


, a part ejector system


14


operably associated with the oven


12


, and a programmable logic controller


15


. The controller includes an on/off power switch


15




b


for powering the apparatus on and off. A user operated foot pedal


19


is in communication with the controller


15


for assisting in part loading and unloading operations. Objects or parts, such as for example plastic tubes that are required to be heated, are placed within the oven


12


. The apparatus


10


heats the parts for a pre-determined time so that the parts become sufficiently pliable so that they can be removed from the oven


12


and formed into desired configurations. The controller


15


tracks the position and the interval of time which each part spends within the oven


12


. The ejector system


14


ejects parts that have spent the desired amount of time in the oven


12


, and which are therefore ready for removal from the oven


12


.




Referring specifically to

FIGS. 1 and 4

, the oven


12


has a cylindrical housing


17


within which is disposed a heat circulating system


13


and a magazine


20


. The heat circulating system


13


is comprised of an air circulating system


16


and a heating system


18


. The inner surface of the housing


17


is preferably covered with an insulating material


12




a


. One preferred insulating material is blanket-type insulation material having an R


9


insulating value. In the preferred embodiment, the housing


17


is supported by a frame


22


that includes a base


24


and a frame arm


25


. In the preferred embodiment, the frame arm


25


supports the housing


17


at an angled position relative to the floor on which the apparatus


10


rests for added convenience in loading and unloading parts from the oven


12


. The base


24


may also include casters


24




a


to allow the apparatus


10


to be easily moved to different work areas within a workshop or factory.




With reference to

FIGS. 1

,


2


and


4


, the housing


17


includes a door


26


mounted on a front panel


17




a


of the housing


17


. The door


26


provides access to an input/output station


40


. The door


26


is pivotably coupled at point


30


to a support link


28


which is in turn pivotably coupled at point


34


to a support bracket


35


. An actuator rod


36


of an actuator


38


is pivotably coupled at point


39


to an upstanding portion


37


of the support link


28


. By this arrangement the actuator


38


is able to lift and lower the door


26


. The input/output station


40


has an input station


40




a


and an output station


40




b


which forms an opening in the front panel


17




a


which is sized and shaped to provide access to a pair of part supporting elements


20




a


of the magazine


20


when the door


26


is opened. The input/output station


40


allows limited access to the part supporting elements


20




a


and escape of the heated air within the oven when removing parts, and thereby helps to alleviate temperature losses that would otherwise occur every time the door


26


is opened.




Referring to

FIGS. 1

,


2


,


4


,


5


and


7


, the air circulating system


16


includes a tubular member


50


which is supported from a manifold


52


disposed on the front panel


17




a


of the housing


17


. The tubular member


50


is preferably cylindrically shaped and extends along a major portion of the length of the housing


17


to a point near a rear wall


17




b


of the housing


17


. The tubular member


50


circumscribes the manifold


52


and is sized and shaped to form a substantially circular shape which fits within the magazine


20


.




The manifold


52


includes a pair of outlets


61




a


and


61




b


(

FIG. 7

) which are directed tangentially away from each other, and which are each in airflow communication with the interior area defined by the tubular member


50


. The outlets


61




a


,


61




b


allow heated air drawn up through the air tubular member


50


to be expelled therethrough. Circulation fans


51




a


and


53




a


driven by a corresponding pair of motors


51


,


53


(

FIG. 1

) are also mounted within the manifold


52


. The fans operate to draw heated air up through the tubular member


50


and to exhaust the heated air through the outlets


61




a


,


61




b


. This ensures a very uniform temperature of the air circulating within the oven


12


. The positions of the outlets


61




a


,


61




b


also facilitate a vortex motion of the heated air drawn up through the tubular member


50


such that a swirling airflow is created around each part supporting element


20




a


of the magazine


20


. This swirling flow of heated air promotes much more rapid heating of the parts held within the elements


20




a


and ensures even heating of the parts along their entire lengths.




It is a principal advantage of the present invention that the heat circulating system


19


operates to recirculate and blow heated air over the support elements


20




a


during heating of the parts held therein. This serves to significantly reduce the time needed to heat the parts, as compared with conventional ovens which rely only on fixedly disposed heating elements which give off radiant heat but with no forced circulation of the heated air. Reducing the time required to sufficiently heat the parts thus serves to also reduce the energy required to operate the oven for a given workshift period. The rotational movement of the magazine


20


also serves to help more evenly heat the parts held within the support elements


20




a.






With a continued reference to

FIGS. 4 and 5

, the heating system


18


includes a pair of heating elements


62


,


64


which are each supported at one end thereof from the front panel


17




a


of the housing


17


, and at an opposite end by attachment via threaded fasteners to arms


63




a


of an end support ring


63


. The end support ring


63


is in turn secured to the bottom end


50




a


of the tubular member


50


by welding or any other suitable attachment means. The heating elements


62


,


64


are electrically conductive elements and are disposed within the interior area of the magazine


20


. Fins


66


of each heating element


62


,


64


provide a greater surface area to radiate heat and facilitate conductive heat transfer which is well known in the art. In the preferred embodiment, a temperature probe


68


is also supported from the manifold


52


to extend within the magazine


20


to obtain an accurate temperature reading. The output of the temperature probe


68


is coupled to the control system


15


so that the user can be informed of the temperature within the oven


12


.




With reference to

FIG. 6

, the rotating magazine


20


is shown in greater detail. The magazine


20


includes an end plate


72


and a frame ring


74


. The tubular part supporting elements


20




a


are fixably coupled between the end plate


72


and the frame ring


74


such that each part supporting element


20




a


is fixably supported at its ends by the first end plate


72


and the frame ring


74


. The part supporting elements


20




a


are positioned parallel to each other relative to their length and adjacent each other in a circular arrangement. In the preferred embodiment,


36


part supporting elements


20




a


are incorporated. However, it will be appreciated that a greater or lesser plurality of part supporting elements


20




a


could be incorporated, provided of course the internal area of the oven


12


is of suitable dimensions to accommodate the magazine


20


.




At any given time, a pair of the part supporting elements


20




a


will be aligned with the input/output station


40


. Thus, whenever the door


26


is opened, one part can be ejected from one of the exposed elements


20




a


, and/or one part can be loaded into one of the exposed elements


20




a


. The end plate


72


preferably has a plurality of holes


73


for reducing the weight of the magazine


20


.




Referring to

FIG. 4

, the magazine


20


is rotatably supported within the housing


17


at an upper end


20




b


by a circumferential support block


17




c


, and at a lower end


20




c


by a bearing assembly


69


. This allows the magazine


20


to be rotated 360 degrees within the housing


17


. This rotation thus allows each of the part supporting elements


20




a


to pass the input/output station


40


to allow one part located within one support element


20




a


to be removed and another part to be loaded therein without disturbing the heating of the parts within the other support elements


20




a


. In this manner, the other parts are maintained within the oven


12


until heated to a desired temperature.




Referring further to

FIGS. 3 and 4

, a drive system


80


is shown for rotating the magazine


20


. The drive system


80


includes a drive actuator assembly


82


, a lock actuator


84


, and a driven plate


86


. The driven plate


86


is a circular shaped plate which is coupled to end plate


72


via a coupling element


72




a


(

FIG. 4

) and supported for rotational movement by bearing assembly


69


. The driven plate


86


has a plurality of studs


88


secured about its perimeter in a circumferential arrangement.




The drive actuator assembly


82


includes a stud engaging actuator


90


and a position sensor


94


fixably connected to the rear wall


17




b


of the oven


12


. The stud engaging actuator


90


is supported on an actuator arm


92


that moves the stud engaging actuator


90


linearly towards and away from a position sensor


94


mounted on the rear wall


17




b


, which is in communication with the controller


15


. The stud engaging actuator


90


has an arm assembly


90




a


with a pair of posts


91


forming a gap therebetween.




In operation, energizing the drive actuator assembly


80


causes the actuator arm


92


to extend to the left in the drawing of FIG.


3


. This causes the stud engaging actuator


90


to be shifted to the left until it contacts the position sensor


94


. A signal from the position sensor


94


communicated to the controller


15


informs the controller


15


to stop the drive actuator assembly


82


from extending its actuator arm


92


. The controller


15


then sends a signal to stud engaging actuator


90


which causes it to extend its actuator arm


90




a


downwardly in the drawings of

FIG. 3

such that the posts


91


engage with one of the studs


88


. A signal from the controller


15


then causes the actuator assembly


80


to retract its arm


92


, thus causing the posts


91


to be urged to the right, and thus causing a controlled degree of rotation of the driven plate


86


. The driven plate


86


causes a corresponding degree of rotational movement of the magazine


20


(clockwise in the drawing of FIG.


3


). The stud engaging actuator


90


is then caused to retract via a signal from the controller


15


.




Referring further to

FIG. 3

, the locking actuator


84


is incorporated for locking the driven plate


86


, and thus the magazine


20


, against unwanted rotational movement. When the drive actuator assembly


82


is not activated and in its retracted position, as shown in

FIG. 3

, an arm having a plurality of posts


94




a


moves from a retracted position to an extended position in which the posts


94




a


engage with a plurality of the studs


88


to prevent rotational movement of the driven plate


86


. The locking actuator


84


is thus used to hold the rotating magazine


20


in a fixed position so that the ejector system


14


can be used to remove a part from a particular support element


20




a.







FIGS. 3 and 4

illustrate the ejector system


14


in detail. Referring specifically to

FIG. 3

, the ejector system


14


includes a piston


100


, an elongated spring


106


and an actuator


104


. The actuator


104


is commercially available from SMC Pneumatics. The piston


100


preferably has a cavity that is sized and shaped to engaged with an end


106




a


of the spring


106


. The spring


106


is preferably a length allowing it to extend from a point well inside the actuator


104


, where it is coupled to a slide


104




a


of the actuator, to approximately the rear wall


17




b


. The spring


106


is supported slidably within a rigid length of guide tubing


108


. The guide tubing


108


is coupled at its upper end


108




a


to an opening


104




a


in a wall of the actuator


104


, and at its lower end


108




b


to the rear wall


17




b


. An aperture


105


in the rear wall


17




b


allows the spring


106


to be moved through the guide tube


108


into an aligned one of the support elements


20




a


of the magazine. In this regard, it will be appreciated that the end plate


72


includes apertures


72




b


aligned with each support element


20




a


to thus allow the spring


106


to extend thereinto during an eject cycle of operation. Each support element


20




a


includes a piston


100


. The diameter of the piston


100


is slightly larger than the diameter of the apertures


72




a


so that the piston cannot slide through the aperture


72




b.






The slide


104




a


is supported on a track


112


and moves bi-directionally, thus causing the spring


106


to be extended into and retracted from the support element


20




a


. The ejection system


14


is controlled by the controller


15


and causes the spring


106


to be extended into one of the support elements


20




a


during the eject cycle, thus causing the piston


100


to push the part supported within the support element


20




a


outwardly therefrom so that the part can be removed by an operator. A new part can then be placed within the support element


20




a


for heating once the spring


106


is retracted and the magazine


20


rotated by one position increment. The spring


106


is retracted by causing the controller


15


to transmit signals to the ejector system


14


via the operator foot pedal


19


.





FIGS. 1

,


8


,


9


and


10


illustrate the controller


15


. The controller


15


is preferably mounted adjacent to the oven


12


and can readily be mounted on either side of the oven


12


by suitable mounting brackets (not shown). The controller


15


controls rotation of the magazine


20


, the air circulating system


16


, the heating system


18


and the ejector system


14


, as well as the operation of external cooling stations (not shown). The controller


15


includes a display


15




a


(

FIG. 1

) which comprises a cathode ray tube (CRT) touchscreen display. However, it will be appreciated that liquid crystal displays of any other suitable displays could also be employed.





FIG. 8

illustrates a main menu


120


which is displayed on the display


15




a


of the controller


15


. The features which are displayed on the main menu


120


include, but are not limited to, a plurality of status indicators and indexes. The status indicators include a selection


122


to go to a “Timer Setting” screen, a selection


124


to go to a “Part Present” screen, a selection


126


to go to an “Operation Manual” screen, and a selection


128


to go to a “Hose Cutter” screen.




An oven “Reset” selection


130


allows all the settings associated with operation of the oven to be reset. An indicator


130




a


indicates that the oven operational settings have been reset. A “Mode Select” selection


132


includes a selection


132




a


for selecting a “Rapid Loading” mode for enabling rapid loading of parts into the oven


12


. A selection


132




b


allows the operator to select a “Rapid Unload” mode for rapidly ejection of all of the parts contained within the oven


12


. Selection


132




c


allows the operator to select a “Run” mode of operation for enabling normal operation and heating of all of the parts presently within the support elements


20




a


of the magazine


20


.




Indicator


134


provides a visual indication that the part disposed within the support element


20




a


at the input/output opening


40


is ready for removal. Indicator


136


informs the operator of the time remaining before the part disposed in the support element


20




a


currently at the input/output station


40


is ready to be ejected. Indicator


138


informs the operator that the temperature of the oven is at normal operating temperature (i.e., about 320° F.). Indicator


140


informs the user that the heating elements


62


,


64


are not presently enabled. Message display


142


informs the operator of any failures in oven operation.




The main menu screen


120


also provides selections


144


-


150


which allow the operator to initiate operation of any one or more of a plurality of external cooling stations. The cooling stations are part holding components which direct a stream of cooling airflow over the part placed therein to expedite cooling of a part after the part has been formed into a desired shape. Displays


152


-


158


display the time remaining at each cooling station associated with selections


144


-


150


.




The main menu screen


120


also provides a selection


160


for clearing a “shift” parts counter that keeps a running count of the number of parts in a given workshift processed by the apparatus


10


. Pressing selection


160


clears the current count of parts and resets the shift parts counter to zero. Indicator


162


shows the number of parts produced during a given workshift, and is reset to zero when selection


160


is pressed.




Finally, the main menu


120


provides an indicator


164


which informs the operator of the time of day at which the controller


15


will turn on the heating elements


62


,


64


of the oven


12


automatically. Indicator


166


indicates the number of days each week that the oven


12


is set to automatically start. This features allows the controller


15


to be set to start the oven


12


so that the oven is at its proper operating temperature when an operator arrives to begin a workshift. Display


168


provides the current time of day.




Referring to

FIG. 9

, the “Timer Setting” screen is shown in greater detail. The Timer Setting screen is selected via selection


122


in FIG.


8


and has a selection


170


that the operator presses to increment the heat soak time in one minute increments. Display


170




a


indicates the selected heat soak time. By “heat soak” time, it is meant that amount of time that any given part resides within the oven


12


before being presented at the input/output station


40


for removal. Selection


172


allows the operator to select the number of days per week, in one day increments, that the oven


12


is to automatically start. Display


172




a


displays the selected number of days. Selection


174


allows the user to select the time of day, in one minute increments, at which time the oven


12


is to be automatically started. Display


174




a


displays the time at which the apparatus


10


is to automatically turn on and begin operation of the heating elements


62


,


64


.





FIG. 9

also includes selections


176


-


184


for setting the “cooling” times at each of a plurality of independent, external cooling stations controlled by the controller


15


. For example, pressing selection


176


brings up a keypad (not shown) on this screen which allows the operator to select the desired cooling time in one second increments. The current cooling time for each station is indicated by displays


176




a


-


184




a.







FIG. 10

illustrates the “Part Present” screen which is selected via selection


124


in FIG.


8


. This screen presents the operator with a quick, convenient visual representation of which part stations (i.e., support elements


20




a


) are empty, which have parts loaded but which are not yet ready for removal, and which have parts loaded which are ready for removal. This is done by indicators


186


which present a color coded representation indicating the above information. If a part is present but not ready for removal, its associated indicator will be red. If a part is present and ready for removal, its associated indicator


186


will be green. If no part is present in a support element


20




a


, its associated indicator


186


will be black. Of course, it will be appreciated that other colors or coded representations could also be employed. A display


188


informs the user of the amount of time remaining before the part presently at the input/output station


40


can be removed.




Referring to

FIG. 11

, a “Clock Set” screen


190


is provided for allowing the operator to change the time of the system clock in the controller


15


. Selection


192


allows the operator to bring up a keypad at which the operator can select the hour, in one hour increments. Display


192




a


informs the user of the presently selected hour. Pressing selection


194


brings up a keypad which allows the operator to input the minute, in one minute increments. Display


194




a


informs the user of the presently selected minutes. Pressing selection


196


brings up a keypad which allows the operator to set the seconds for the controller


15


clock. Display


196




a


informs the operator of the presently selected number of seconds.




With each of the above-described menu screens, options are provided to return to other screens. Also, the main menu screen


120


and the “Part Present” screen


124


each preferably provide a message display to immediately inform the operator that an oven failure has occurred.




Indicator


198


informs the operator that the system is in an “Auto Cycling” mode during testing, wherein the oven


12


is operated continuously for a prolonged period of time before being released for shipment to a customer. Selection


200


allows an engineer or technician to terminate the “Auto Cycling” mode.




The operation of the system includes start up, set up and running. To power up the apparatus


10


, the ON/OFF switch


15




b


(

FIG. 1

) is switched to the “On” position. At this point power will be applied to an external temperature controller (not shown), and to the controller


15


. The external temperature controller preferably includes controls for allowing an operator to set the oven


12


temperature, as well as a display for displaying the current temperature of the oven


12


. The main air flow fans


51




a


and


53




a


are always on. The apparatus


10


, if left on during the night, can automatically start applying power to the heating elements


62


,


64


at a pre-programmed start time and day. Resetting the apparatus


10


via reset selection


130




a


(

FIG. 8

) will also cause power to be applied to the heating elements


62


,


64


.




To set timers for the external cooling stations the operator uses the “Timer Setting” screen


122


to input the desired cooling time for each cooling station. If the temperature controlled heating apparatus was left on overnight, it will have started to warm up on its own at the programmed start time. If the apparatus


10


was just turned on, pressing “Reset” selection


130


(

FIG. 8

) will cause the oven


12


to start warming up.




The “Run” mode is selected by pressing selection


132




c


and then “Reset” is pressed to enable the selected mode. The oven


12


will continue to warm until it reaches a set temperature. In the “Rapid Load” mode selected via selection


132


(FIG.


8


), once the set temperature is reached, then the operator can begin loading parts. At any time the apparatus


10


can be put in the “Rapid Unload” mode (selection


132


in

FIG. 8

) to remove parts from the apparatus.




To implement the “Rapid Load” mode the mode select selection


132


is pressed until the “Rapid Load” mode is illuminated. The “Reset” selection


130


is then pressed. Next the operator presses the foot pedal


19


and holds it depressed to hold the door


26


in the open position. A part is then loaded through the input/output port


40


and the foot pedal


19


is released. The magazine


20


will be advanced (i.e., rotated) one position and the above-described procedure is then repeated until all of the parts have been loaded or the magazine


20


is full.




To implement the “Rapid Unload” mode, the mode select selection


132


is pressed until the “Rapid Unload” option


132




b


is illuminated, and then the “Reset” selection


130


is pressed. The operator then presses and holds the foot pedal


19


and the part at the input/output station


40


is presented to the operator for removal. After withdrawing the part, the operator releases the foot pedal


19


and the magazine


20


is advanced to the next position and the operator again presses the foot pedal


19


to repeat the procedure.




When the apparatus


10


is to be put in the “Run” mode, the oven


12


must first be loaded with parts. The “Run” mode option


132


c (

FIG. 8

) is selected and the “Reset” selection


130


is pressed. When the “Part Ready” indicator is illuminated green, the operator can press and release the foot pedal


19


. This causes the door


26


to open to allow the operator to load a new part into the magazine


20


. After the part is loaded, the operator again presses the foot pedal


19


to signal the oven


12


to eject the part that was ready for removal when the ejected part is fully presented to the operator, the part is removed and the foot pedal


19


is released. The magazine


20


will advance one position and the procedure is then repeated.




The present invention thus provides an oven which operates to more quickly and efficiently heat parts than other types of ovens which rely strictly on radiant heat from fixedly mounted heating elements. The constant, forced circulation of heated air around each of the support elements


20




a


of the magazine


20


significantly expedites heating of the parts held with the support elements


20




a


. The more rapid heating reduces the costs associated with operation of the oven, since parts are heated to the desired temperature in less time than with other forms of ovens.




Those skilled in the art can now appreciate from the foregoing description that the broad teachings of the present invention can be implemented in a variety of forms. Therefore, while this invention has been described in connection with particular examples thereof, the true scope of the invention should not be so limited since other modifications will become apparent to the skilled practitioner upon a study of the drawings, specification, and following claims:



Claims
  • 1. A heating apparatus for heating a plurality of parts located within the apparatus, said apparatus comprising:an oven having a housing; a heating system for heating said parts within the housing; an airflow generating system for circulating heated air within said housing of said oven, said airflow generating system including a manifold comprising at least one outlet to exhaust said heated air; and a magazine for supporting a plurality of parts within said housing and rotating said parts within said housing so that said parts are more quickly and efficiently heated said manifold of said air circulation system including a tubular component extending within the interior area of said magazine for assisting in circulating airflow around said magazine.
  • 2. The apparatus of claim 1, wherein said airflow generating system includes:at least one elongated tube for drawing said heated air near a bottom area of said housing and directing said heated air toward an upper end of said housing; and at least one fan operably associated with said elongated tube for drawing said heated air into and through said elongated tube.
  • 3. The apparatus of claim 2, wherein said airflow generating system includes a manifold operably coupled to said elongated tube and said fan, for directing said heated air drawn up through said tube outwardly into said oven in a swirling vortex motion.
  • 4. The apparatus of claim 1, wherein said heating system comprises a pair of electric heating elements.
  • 5. The apparatus of claim 1, further comprising a controller for controlling operation of said apparatus.
  • 6. The apparatus of claim 5, further comprising a user actuatable switch in communication with said controller for controlling loading of said parts into said oven.
  • 7. The apparatus of claim 5, further comprising a foot pedal operated switch in communication with said controller for signaling said controller that a part is to be loaded into or unloaded from said apparatus.
  • 8. The apparatus of claim 1, wherein said magazine comprises a plurality of part supporting elements adapted to receive a plurality of said parts, and to support said plurality of said parts within said housing.
  • 9. The apparatus of claim 1, further comprising an ejector system operably associated with said magazine for ejecting parts out of said magazine.
  • 10. A heating apparatus for heating a plurality of parts, said apparatus comprising:an oven having a housing, said housing including an interior area and an input/output station; a heating system disposed within said interior area of said housing; an air circulating system for circulating heated air within said housing, said air circulation system including a manifold comprising at least one outlet to exhaust said heated air; a magazine for supporting a plurality of said parts, said magazine being mounted for rotational movement within said housing and in relation to said input/output station such that said parts can be loaded into said magazine and unloaded therefrom one at a time through said input/output station; said heating system including at least one heating element extending within an interior area defined by said magazine; a controller for controlling operation of said magazine and informing an operator when each said part has been heated sufficiently to be removed from said oven; and said manifold of said air circulation system including a tubular component extending within said interior area of said magazine for assisting in circulating airflow around said magazine.
  • 11. The apparatus of claim 10, further comprising a temperature sensing probe disposed within said oven in communication with said controller.
  • 12. The apparatus of claim 10, further comprising a user actuatable device in communication with said controller for assisting in controlling loading and unloading of said parts from said oven.
  • 13. The apparatus of claim 10, further comprising an actuator system operably associated with said magazine and said controller for causing rotation of said magazine to thus present each one of said plurality of parts at said input/output station when said parts are ready for removal from said oven.
  • 14. The apparatus of claim 13, wherein said actuator system comprises a locking actuator for holding said magazine stationary within said oven.
  • 15. The apparatus of claim 13, further comprising an ejection system operably associated with said controller and said magazine for ejecting said parts from said magazine.
  • 16. A heating apparatus for heating a plurality of parts, said apparatus comprising:an oven having a housing, said housing including an interior area and an input/output station; a heating system including a heating element disposed within said interior area of said housing; an air circulating system for circulating heated air within said housing to promote rapid heating of said parts disposed within said oven, said air circulating system including a manifold comprising at least one outlet to exhaust said heated air; a magazine having a plurality of support elements for supporting a plurality of said parts, said magazine being mounted for rotational movement within said housing and in relation to said input/output station such that said parts can be loaded into said magazine and unloaded therefrom one at a time through said input/output station; said heating element being disposed within an interior area defined by said magazine; and said manifold further having a tubular component extending longitudinally within said magazine along an axis of rotation of said magazine for assisting in recirculating heated air within said oven; a controller for controlling operation of said magazine and informing an operator when each said part has been heated sufficiently to be removed from said oven; and an ejection system responsive to said controller and operably associated with said magazine for ejecting said parts from said support elements of said magazine through said input/output station when said parts are sufficiently heated so as to be ready for removal from said oven.
  • 17. The apparatus of claim 16, wherein said apparatus includes a temperature sensing probe for sensing the temperature in said interior area of said oven and generating a corresponding temperature signal to said controller.
  • 18. The apparatus of claim 16, further comprising a user actuatable switch in communication with said controller for assisting in controlling positioning of said magazine relative to said input/output station during loading and unloading of said parts from said magazine.
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Number Name Date Kind
3214566 Wilson Oct 1965
3502020 Bressickello Mar 1970
3577650 Brahm May 1971
3887327 Weber et al. Jun 1975
5134927 McCarthy, III et al. Aug 1992
5148737 Poulson Sep 1992
5339726 Poulson Aug 1994
5361686 Koopman Nov 1994
5393039 Smith Feb 1995
5451744 Koopman et al. Sep 1995
5599471 Zaidman Feb 1997
6000938 Melanowicz Dec 1999
6097002 Huguet Aug 2000
6116897 Ketteringham Sep 2000
6119584 Hsu Sep 2000