Information
-
Patent Grant
-
6310324
-
Patent Number
6,310,324
-
Date Filed
Monday, September 18, 200024 years ago
-
Date Issued
Tuesday, October 30, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Walberg; Teresa
- Dahbour; Fadi H.
Agents
- Harness, Dickey & Pierce, P.L.C.
-
CPC
-
US Classifications
Field of Search
US
- 219 400
- 219 388
- 219 389
- 219 521
- 432 124
- 432 141
- 432 142
- 432 230
- 432 239
- 432 242
- 034 108
- 034 109
-
International Classifications
-
Abstract
An apparatus for rapidly heating a plurality of parts to a desired temperature. The apparatus includes an oven within which is disposed a rotationally supported magazine for holding a plurality of parts to be heated. A plurality of heating elements and an air circulation system for circulating heated air are also disposed within the oven. A controller is operatively coupled to the magazine for controlling rotation of the magazine to enable parts to be loaded into, and unloaded from, the magazine through an input/output station. A user actuatable switch, such as a foot pedal operated switch, is operatively coupled to the controller to allow a user to send control signals to the controller during loading and unloading of parts to control rotation of the magazine such that the parts are presented at the input/output station for removal and/or loading. The air circulation system significantly reduces the time needed to heat the parts to a given temperature, thus reducing the operating cost of the oven.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to ovens, and more particularly to an oven with a rotatable, part supporting magazine for precisely heating a plurality of similar objects, such as lengths of tubing, to a desired temperature and for a desired amount of time.
2. Description of Related Art
The heating of parts to a desired temperature is necessary in many industries. Heating to a particular temperature is important in many instances, for example, when heating plastic parts or components to a desired temperature so that they may be subsequently formed into a variety of configurations. For example, in the automotive industry a variety of plastic parts or components are required for the manufacture of motor vehicles. One example of such parts are plastic tubes for use as fuel lines in motor vehicles. The manufacture of complexly shaped plastic tubing requires heating the tubes to a relatively precise temperature so that the tubes can be shaped into different configurations. The tubes are typically heated in ovens. Traditional ovens, however, are not very efficient, and control of the temperature and the amount of time during which a part is heated is often difficult to maintain because of the physical construction and controls associated with the ovens.
Traditional ovens which rely on radiant heating from one or more fixed heating elements also are not especially efficient, from an energy usage standpoint, because relatively long time intervals are often required to heat parts to the desired temperature before removal. An oven which operates to actively blow or circulate heated air over the parts held therein would significantly reduce the time needed to heat the parts to a given temperature. This would also increase the energy efficiency of the oven because parts would be heated to a given temperature in a lesser period of time, thus reducing the amount of power consumed by the oven to process a given number of parts in a given period of time.
Traditional ovens are also typically not easily moved from one location to another within a work area, such as a factory. For convenience and utility, it would be highly desirable to be able to move the oven as needed within a work environment.
It is therefore a principal object of the present invention to provide an oven which more rapidly heats parts to a desired temperature than previously developed ovens, and with greater energy efficiency.
It is another object of the present invention to provide an oven suitable for heating a large plurality of lengths of plastic tubing, and for allowing each length of tubing to be ejected from the oven, one at a time, as soon as same has been within the oven for a predetermined period of time.
It is still another object of the present invention to provide an oven that is more compact than previously developed ovens used for heating pluralities of parts, and which is capable of being easily moved, if necessary, within a work environment such as a factory area.
SUMMARY OF THE INVENTION
The above and other objects are provided by a heating apparatus in accordance with a preferred embodiment of the present invention. The apparatus includes an oven having a housing. Within the housing is disposed a magazine for receiving and independently supporting a plurality of independent parts, such as, for example, lengths of tubing. The magazine is disposed for rotational movement within the housing. Also disposed within the housing is a heat circulating assembly for heating the parts being supported by the magazine. Parts are heated by forcibly circulating heated air within the housing of the oven over part supporting elements of the magazine that contain the parts being heated. The housing includes a user controlled door which allows parts to be sequentially loaded into the rack and sequentially removed once each part reaches a predetermined temperature. An ejection apparatus is used to partially eject parts from the magazine, in sequential fashion, once the parts have reached a predetermined temperature.
A controller monitors the time that each part spends within the oven being heated. The controller also controls operation of an actuator assembly which is used to rotate the magazine during part loading and ejecting cycles. The controller also controls the ejection apparatus via signals supplied by a user actuatable control, which in one preferred form comprises a foot pedal operated switch.
The apparatus of the present invention thus forms an effective means heating a large plurality of parts in such a manner that a heat soak time for each of the parts is monitored, and such that each part spends a user selected amount of time within the oven before being removed.
A principal advantage of the present invention is that the forced circulation of heated air around the part supporting elements of the magazine significantly reduces the time needed to heat the parts to the desired temperature. This also reduces the power required to operate the apparatus during a given workshift.
The apparatus of the present invention also provides efficient temperature controlled heating. The apparatus of the present invention further requires minimal user sophistication because an electronic control system guides the user and provides real time status information about the apparatus and the loaded parts in the oven.
BRIEF DESCRIPTION OF THE DRAWINGS
The various advantages of the present invention will become apparent to one skilled in the art by reading the following specification and subjoined claims and by referencing the drawings in which:
FIG. 1
is a perspective view of an apparatus in accordance with a preferred embodiment of the present invention;
FIG. 2
is a front view of the oven portion of the apparatus of
FIG. 1
;
FIG. 3
is a rear view of the oven;
FIG. 4
is a side cross-sectional view of the oven of
FIG. 2
taken along section line
4
—
4
in
FIG. 2
;
FIG. 5
is a perspective view of the heat circulating system of the oven with the end support ring shown in phantom;
FIG. 6
is a perspective view of the rotating magazine of the oven;
FIG. 7
is a cross-sectional view of the oven taken along section line
7
—
7
in
FIG. 4
;
FIG. 8
is a view of the “Main Menu” screen displayed on the controller of the apparatus;
FIG. 9
is a view of the “Timer Setting” screen displayed by the controller;
FIG. 10
is a view of the “Clock Set” screen displayed by the controller; and
FIG. 11
is a view of a “Part Present” screen displayed by the controller.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIGS. 1 and 4
show a heating apparatus
10
in accordance with a preferred embodiment of the present invention. The heating apparatus
10
generally comprises an oven
12
, a part ejector system
14
operably associated with the oven
12
, and a programmable logic controller
15
. The controller includes an on/off power switch
15
b
for powering the apparatus on and off. A user operated foot pedal
19
is in communication with the controller
15
for assisting in part loading and unloading operations. Objects or parts, such as for example plastic tubes that are required to be heated, are placed within the oven
12
. The apparatus
10
heats the parts for a pre-determined time so that the parts become sufficiently pliable so that they can be removed from the oven
12
and formed into desired configurations. The controller
15
tracks the position and the interval of time which each part spends within the oven
12
. The ejector system
14
ejects parts that have spent the desired amount of time in the oven
12
, and which are therefore ready for removal from the oven
12
.
Referring specifically to
FIGS. 1 and 4
, the oven
12
has a cylindrical housing
17
within which is disposed a heat circulating system
13
and a magazine
20
. The heat circulating system
13
is comprised of an air circulating system
16
and a heating system
18
. The inner surface of the housing
17
is preferably covered with an insulating material
12
a
. One preferred insulating material is blanket-type insulation material having an R
9
insulating value. In the preferred embodiment, the housing
17
is supported by a frame
22
that includes a base
24
and a frame arm
25
. In the preferred embodiment, the frame arm
25
supports the housing
17
at an angled position relative to the floor on which the apparatus
10
rests for added convenience in loading and unloading parts from the oven
12
. The base
24
may also include casters
24
a
to allow the apparatus
10
to be easily moved to different work areas within a workshop or factory.
With reference to
FIGS. 1
,
2
and
4
, the housing
17
includes a door
26
mounted on a front panel
17
a
of the housing
17
. The door
26
provides access to an input/output station
40
. The door
26
is pivotably coupled at point
30
to a support link
28
which is in turn pivotably coupled at point
34
to a support bracket
35
. An actuator rod
36
of an actuator
38
is pivotably coupled at point
39
to an upstanding portion
37
of the support link
28
. By this arrangement the actuator
38
is able to lift and lower the door
26
. The input/output station
40
has an input station
40
a
and an output station
40
b
which forms an opening in the front panel
17
a
which is sized and shaped to provide access to a pair of part supporting elements
20
a
of the magazine
20
when the door
26
is opened. The input/output station
40
allows limited access to the part supporting elements
20
a
and escape of the heated air within the oven when removing parts, and thereby helps to alleviate temperature losses that would otherwise occur every time the door
26
is opened.
Referring to
FIGS. 1
,
2
,
4
,
5
and
7
, the air circulating system
16
includes a tubular member
50
which is supported from a manifold
52
disposed on the front panel
17
a
of the housing
17
. The tubular member
50
is preferably cylindrically shaped and extends along a major portion of the length of the housing
17
to a point near a rear wall
17
b
of the housing
17
. The tubular member
50
circumscribes the manifold
52
and is sized and shaped to form a substantially circular shape which fits within the magazine
20
.
The manifold
52
includes a pair of outlets
61
a
and
61
b
(
FIG. 7
) which are directed tangentially away from each other, and which are each in airflow communication with the interior area defined by the tubular member
50
. The outlets
61
a
,
61
b
allow heated air drawn up through the air tubular member
50
to be expelled therethrough. Circulation fans
51
a
and
53
a
driven by a corresponding pair of motors
51
,
53
(
FIG. 1
) are also mounted within the manifold
52
. The fans operate to draw heated air up through the tubular member
50
and to exhaust the heated air through the outlets
61
a
,
61
b
. This ensures a very uniform temperature of the air circulating within the oven
12
. The positions of the outlets
61
a
,
61
b
also facilitate a vortex motion of the heated air drawn up through the tubular member
50
such that a swirling airflow is created around each part supporting element
20
a
of the magazine
20
. This swirling flow of heated air promotes much more rapid heating of the parts held within the elements
20
a
and ensures even heating of the parts along their entire lengths.
It is a principal advantage of the present invention that the heat circulating system
19
operates to recirculate and blow heated air over the support elements
20
a
during heating of the parts held therein. This serves to significantly reduce the time needed to heat the parts, as compared with conventional ovens which rely only on fixedly disposed heating elements which give off radiant heat but with no forced circulation of the heated air. Reducing the time required to sufficiently heat the parts thus serves to also reduce the energy required to operate the oven for a given workshift period. The rotational movement of the magazine
20
also serves to help more evenly heat the parts held within the support elements
20
a.
With a continued reference to
FIGS. 4 and 5
, the heating system
18
includes a pair of heating elements
62
,
64
which are each supported at one end thereof from the front panel
17
a
of the housing
17
, and at an opposite end by attachment via threaded fasteners to arms
63
a
of an end support ring
63
. The end support ring
63
is in turn secured to the bottom end
50
a
of the tubular member
50
by welding or any other suitable attachment means. The heating elements
62
,
64
are electrically conductive elements and are disposed within the interior area of the magazine
20
. Fins
66
of each heating element
62
,
64
provide a greater surface area to radiate heat and facilitate conductive heat transfer which is well known in the art. In the preferred embodiment, a temperature probe
68
is also supported from the manifold
52
to extend within the magazine
20
to obtain an accurate temperature reading. The output of the temperature probe
68
is coupled to the control system
15
so that the user can be informed of the temperature within the oven
12
.
With reference to
FIG. 6
, the rotating magazine
20
is shown in greater detail. The magazine
20
includes an end plate
72
and a frame ring
74
. The tubular part supporting elements
20
a
are fixably coupled between the end plate
72
and the frame ring
74
such that each part supporting element
20
a
is fixably supported at its ends by the first end plate
72
and the frame ring
74
. The part supporting elements
20
a
are positioned parallel to each other relative to their length and adjacent each other in a circular arrangement. In the preferred embodiment,
36
part supporting elements
20
a
are incorporated. However, it will be appreciated that a greater or lesser plurality of part supporting elements
20
a
could be incorporated, provided of course the internal area of the oven
12
is of suitable dimensions to accommodate the magazine
20
.
At any given time, a pair of the part supporting elements
20
a
will be aligned with the input/output station
40
. Thus, whenever the door
26
is opened, one part can be ejected from one of the exposed elements
20
a
, and/or one part can be loaded into one of the exposed elements
20
a
. The end plate
72
preferably has a plurality of holes
73
for reducing the weight of the magazine
20
.
Referring to
FIG. 4
, the magazine
20
is rotatably supported within the housing
17
at an upper end
20
b
by a circumferential support block
17
c
, and at a lower end
20
c
by a bearing assembly
69
. This allows the magazine
20
to be rotated 360 degrees within the housing
17
. This rotation thus allows each of the part supporting elements
20
a
to pass the input/output station
40
to allow one part located within one support element
20
a
to be removed and another part to be loaded therein without disturbing the heating of the parts within the other support elements
20
a
. In this manner, the other parts are maintained within the oven
12
until heated to a desired temperature.
Referring further to
FIGS. 3 and 4
, a drive system
80
is shown for rotating the magazine
20
. The drive system
80
includes a drive actuator assembly
82
, a lock actuator
84
, and a driven plate
86
. The driven plate
86
is a circular shaped plate which is coupled to end plate
72
via a coupling element
72
a
(
FIG. 4
) and supported for rotational movement by bearing assembly
69
. The driven plate
86
has a plurality of studs
88
secured about its perimeter in a circumferential arrangement.
The drive actuator assembly
82
includes a stud engaging actuator
90
and a position sensor
94
fixably connected to the rear wall
17
b
of the oven
12
. The stud engaging actuator
90
is supported on an actuator arm
92
that moves the stud engaging actuator
90
linearly towards and away from a position sensor
94
mounted on the rear wall
17
b
, which is in communication with the controller
15
. The stud engaging actuator
90
has an arm assembly
90
a
with a pair of posts
91
forming a gap therebetween.
In operation, energizing the drive actuator assembly
80
causes the actuator arm
92
to extend to the left in the drawing of FIG.
3
. This causes the stud engaging actuator
90
to be shifted to the left until it contacts the position sensor
94
. A signal from the position sensor
94
communicated to the controller
15
informs the controller
15
to stop the drive actuator assembly
82
from extending its actuator arm
92
. The controller
15
then sends a signal to stud engaging actuator
90
which causes it to extend its actuator arm
90
a
downwardly in the drawings of
FIG. 3
such that the posts
91
engage with one of the studs
88
. A signal from the controller
15
then causes the actuator assembly
80
to retract its arm
92
, thus causing the posts
91
to be urged to the right, and thus causing a controlled degree of rotation of the driven plate
86
. The driven plate
86
causes a corresponding degree of rotational movement of the magazine
20
(clockwise in the drawing of FIG.
3
). The stud engaging actuator
90
is then caused to retract via a signal from the controller
15
.
Referring further to
FIG. 3
, the locking actuator
84
is incorporated for locking the driven plate
86
, and thus the magazine
20
, against unwanted rotational movement. When the drive actuator assembly
82
is not activated and in its retracted position, as shown in
FIG. 3
, an arm having a plurality of posts
94
a
moves from a retracted position to an extended position in which the posts
94
a
engage with a plurality of the studs
88
to prevent rotational movement of the driven plate
86
. The locking actuator
84
is thus used to hold the rotating magazine
20
in a fixed position so that the ejector system
14
can be used to remove a part from a particular support element
20
a.
FIGS. 3 and 4
illustrate the ejector system
14
in detail. Referring specifically to
FIG. 3
, the ejector system
14
includes a piston
100
, an elongated spring
106
and an actuator
104
. The actuator
104
is commercially available from SMC Pneumatics. The piston
100
preferably has a cavity that is sized and shaped to engaged with an end
106
a
of the spring
106
. The spring
106
is preferably a length allowing it to extend from a point well inside the actuator
104
, where it is coupled to a slide
104
a
of the actuator, to approximately the rear wall
17
b
. The spring
106
is supported slidably within a rigid length of guide tubing
108
. The guide tubing
108
is coupled at its upper end
108
a
to an opening
104
a
in a wall of the actuator
104
, and at its lower end
108
b
to the rear wall
17
b
. An aperture
105
in the rear wall
17
b
allows the spring
106
to be moved through the guide tube
108
into an aligned one of the support elements
20
a
of the magazine. In this regard, it will be appreciated that the end plate
72
includes apertures
72
b
aligned with each support element
20
a
to thus allow the spring
106
to extend thereinto during an eject cycle of operation. Each support element
20
a
includes a piston
100
. The diameter of the piston
100
is slightly larger than the diameter of the apertures
72
a
so that the piston cannot slide through the aperture
72
b.
The slide
104
a
is supported on a track
112
and moves bi-directionally, thus causing the spring
106
to be extended into and retracted from the support element
20
a
. The ejection system
14
is controlled by the controller
15
and causes the spring
106
to be extended into one of the support elements
20
a
during the eject cycle, thus causing the piston
100
to push the part supported within the support element
20
a
outwardly therefrom so that the part can be removed by an operator. A new part can then be placed within the support element
20
a
for heating once the spring
106
is retracted and the magazine
20
rotated by one position increment. The spring
106
is retracted by causing the controller
15
to transmit signals to the ejector system
14
via the operator foot pedal
19
.
FIGS. 1
,
8
,
9
and
10
illustrate the controller
15
. The controller
15
is preferably mounted adjacent to the oven
12
and can readily be mounted on either side of the oven
12
by suitable mounting brackets (not shown). The controller
15
controls rotation of the magazine
20
, the air circulating system
16
, the heating system
18
and the ejector system
14
, as well as the operation of external cooling stations (not shown). The controller
15
includes a display
15
a
(
FIG. 1
) which comprises a cathode ray tube (CRT) touchscreen display. However, it will be appreciated that liquid crystal displays of any other suitable displays could also be employed.
FIG. 8
illustrates a main menu
120
which is displayed on the display
15
a
of the controller
15
. The features which are displayed on the main menu
120
include, but are not limited to, a plurality of status indicators and indexes. The status indicators include a selection
122
to go to a “Timer Setting” screen, a selection
124
to go to a “Part Present” screen, a selection
126
to go to an “Operation Manual” screen, and a selection
128
to go to a “Hose Cutter” screen.
An oven “Reset” selection
130
allows all the settings associated with operation of the oven to be reset. An indicator
130
a
indicates that the oven operational settings have been reset. A “Mode Select” selection
132
includes a selection
132
a
for selecting a “Rapid Loading” mode for enabling rapid loading of parts into the oven
12
. A selection
132
b
allows the operator to select a “Rapid Unload” mode for rapidly ejection of all of the parts contained within the oven
12
. Selection
132
c
allows the operator to select a “Run” mode of operation for enabling normal operation and heating of all of the parts presently within the support elements
20
a
of the magazine
20
.
Indicator
134
provides a visual indication that the part disposed within the support element
20
a
at the input/output opening
40
is ready for removal. Indicator
136
informs the operator of the time remaining before the part disposed in the support element
20
a
currently at the input/output station
40
is ready to be ejected. Indicator
138
informs the operator that the temperature of the oven is at normal operating temperature (i.e., about 320° F.). Indicator
140
informs the user that the heating elements
62
,
64
are not presently enabled. Message display
142
informs the operator of any failures in oven operation.
The main menu screen
120
also provides selections
144
-
150
which allow the operator to initiate operation of any one or more of a plurality of external cooling stations. The cooling stations are part holding components which direct a stream of cooling airflow over the part placed therein to expedite cooling of a part after the part has been formed into a desired shape. Displays
152
-
158
display the time remaining at each cooling station associated with selections
144
-
150
.
The main menu screen
120
also provides a selection
160
for clearing a “shift” parts counter that keeps a running count of the number of parts in a given workshift processed by the apparatus
10
. Pressing selection
160
clears the current count of parts and resets the shift parts counter to zero. Indicator
162
shows the number of parts produced during a given workshift, and is reset to zero when selection
160
is pressed.
Finally, the main menu
120
provides an indicator
164
which informs the operator of the time of day at which the controller
15
will turn on the heating elements
62
,
64
of the oven
12
automatically. Indicator
166
indicates the number of days each week that the oven
12
is set to automatically start. This features allows the controller
15
to be set to start the oven
12
so that the oven is at its proper operating temperature when an operator arrives to begin a workshift. Display
168
provides the current time of day.
Referring to
FIG. 9
, the “Timer Setting” screen is shown in greater detail. The Timer Setting screen is selected via selection
122
in FIG.
8
and has a selection
170
that the operator presses to increment the heat soak time in one minute increments. Display
170
a
indicates the selected heat soak time. By “heat soak” time, it is meant that amount of time that any given part resides within the oven
12
before being presented at the input/output station
40
for removal. Selection
172
allows the operator to select the number of days per week, in one day increments, that the oven
12
is to automatically start. Display
172
a
displays the selected number of days. Selection
174
allows the user to select the time of day, in one minute increments, at which time the oven
12
is to be automatically started. Display
174
a
displays the time at which the apparatus
10
is to automatically turn on and begin operation of the heating elements
62
,
64
.
FIG. 9
also includes selections
176
-
184
for setting the “cooling” times at each of a plurality of independent, external cooling stations controlled by the controller
15
. For example, pressing selection
176
brings up a keypad (not shown) on this screen which allows the operator to select the desired cooling time in one second increments. The current cooling time for each station is indicated by displays
176
a
-
184
a.
FIG. 10
illustrates the “Part Present” screen which is selected via selection
124
in FIG.
8
. This screen presents the operator with a quick, convenient visual representation of which part stations (i.e., support elements
20
a
) are empty, which have parts loaded but which are not yet ready for removal, and which have parts loaded which are ready for removal. This is done by indicators
186
which present a color coded representation indicating the above information. If a part is present but not ready for removal, its associated indicator will be red. If a part is present and ready for removal, its associated indicator
186
will be green. If no part is present in a support element
20
a
, its associated indicator
186
will be black. Of course, it will be appreciated that other colors or coded representations could also be employed. A display
188
informs the user of the amount of time remaining before the part presently at the input/output station
40
can be removed.
Referring to
FIG. 11
, a “Clock Set” screen
190
is provided for allowing the operator to change the time of the system clock in the controller
15
. Selection
192
allows the operator to bring up a keypad at which the operator can select the hour, in one hour increments. Display
192
a
informs the user of the presently selected hour. Pressing selection
194
brings up a keypad which allows the operator to input the minute, in one minute increments. Display
194
a
informs the user of the presently selected minutes. Pressing selection
196
brings up a keypad which allows the operator to set the seconds for the controller
15
clock. Display
196
a
informs the operator of the presently selected number of seconds.
With each of the above-described menu screens, options are provided to return to other screens. Also, the main menu screen
120
and the “Part Present” screen
124
each preferably provide a message display to immediately inform the operator that an oven failure has occurred.
Indicator
198
informs the operator that the system is in an “Auto Cycling” mode during testing, wherein the oven
12
is operated continuously for a prolonged period of time before being released for shipment to a customer. Selection
200
allows an engineer or technician to terminate the “Auto Cycling” mode.
The operation of the system includes start up, set up and running. To power up the apparatus
10
, the ON/OFF switch
15
b
(
FIG. 1
) is switched to the “On” position. At this point power will be applied to an external temperature controller (not shown), and to the controller
15
. The external temperature controller preferably includes controls for allowing an operator to set the oven
12
temperature, as well as a display for displaying the current temperature of the oven
12
. The main air flow fans
51
a
and
53
a
are always on. The apparatus
10
, if left on during the night, can automatically start applying power to the heating elements
62
,
64
at a pre-programmed start time and day. Resetting the apparatus
10
via reset selection
130
a
(
FIG. 8
) will also cause power to be applied to the heating elements
62
,
64
.
To set timers for the external cooling stations the operator uses the “Timer Setting” screen
122
to input the desired cooling time for each cooling station. If the temperature controlled heating apparatus was left on overnight, it will have started to warm up on its own at the programmed start time. If the apparatus
10
was just turned on, pressing “Reset” selection
130
(
FIG. 8
) will cause the oven
12
to start warming up.
The “Run” mode is selected by pressing selection
132
c
and then “Reset” is pressed to enable the selected mode. The oven
12
will continue to warm until it reaches a set temperature. In the “Rapid Load” mode selected via selection
132
(FIG.
8
), once the set temperature is reached, then the operator can begin loading parts. At any time the apparatus
10
can be put in the “Rapid Unload” mode (selection
132
in
FIG. 8
) to remove parts from the apparatus.
To implement the “Rapid Load” mode the mode select selection
132
is pressed until the “Rapid Load” mode is illuminated. The “Reset” selection
130
is then pressed. Next the operator presses the foot pedal
19
and holds it depressed to hold the door
26
in the open position. A part is then loaded through the input/output port
40
and the foot pedal
19
is released. The magazine
20
will be advanced (i.e., rotated) one position and the above-described procedure is then repeated until all of the parts have been loaded or the magazine
20
is full.
To implement the “Rapid Unload” mode, the mode select selection
132
is pressed until the “Rapid Unload” option
132
b
is illuminated, and then the “Reset” selection
130
is pressed. The operator then presses and holds the foot pedal
19
and the part at the input/output station
40
is presented to the operator for removal. After withdrawing the part, the operator releases the foot pedal
19
and the magazine
20
is advanced to the next position and the operator again presses the foot pedal
19
to repeat the procedure.
When the apparatus
10
is to be put in the “Run” mode, the oven
12
must first be loaded with parts. The “Run” mode option
132
c (
FIG. 8
) is selected and the “Reset” selection
130
is pressed. When the “Part Ready” indicator is illuminated green, the operator can press and release the foot pedal
19
. This causes the door
26
to open to allow the operator to load a new part into the magazine
20
. After the part is loaded, the operator again presses the foot pedal
19
to signal the oven
12
to eject the part that was ready for removal when the ejected part is fully presented to the operator, the part is removed and the foot pedal
19
is released. The magazine
20
will advance one position and the procedure is then repeated.
The present invention thus provides an oven which operates to more quickly and efficiently heat parts than other types of ovens which rely strictly on radiant heat from fixedly mounted heating elements. The constant, forced circulation of heated air around each of the support elements
20
a
of the magazine
20
significantly expedites heating of the parts held with the support elements
20
a
. The more rapid heating reduces the costs associated with operation of the oven, since parts are heated to the desired temperature in less time than with other forms of ovens.
Those skilled in the art can now appreciate from the foregoing description that the broad teachings of the present invention can be implemented in a variety of forms. Therefore, while this invention has been described in connection with particular examples thereof, the true scope of the invention should not be so limited since other modifications will become apparent to the skilled practitioner upon a study of the drawings, specification, and following claims:
Claims
- 1. A heating apparatus for heating a plurality of parts located within the apparatus, said apparatus comprising:an oven having a housing; a heating system for heating said parts within the housing; an airflow generating system for circulating heated air within said housing of said oven, said airflow generating system including a manifold comprising at least one outlet to exhaust said heated air; and a magazine for supporting a plurality of parts within said housing and rotating said parts within said housing so that said parts are more quickly and efficiently heated said manifold of said air circulation system including a tubular component extending within the interior area of said magazine for assisting in circulating airflow around said magazine.
- 2. The apparatus of claim 1, wherein said airflow generating system includes:at least one elongated tube for drawing said heated air near a bottom area of said housing and directing said heated air toward an upper end of said housing; and at least one fan operably associated with said elongated tube for drawing said heated air into and through said elongated tube.
- 3. The apparatus of claim 2, wherein said airflow generating system includes a manifold operably coupled to said elongated tube and said fan, for directing said heated air drawn up through said tube outwardly into said oven in a swirling vortex motion.
- 4. The apparatus of claim 1, wherein said heating system comprises a pair of electric heating elements.
- 5. The apparatus of claim 1, further comprising a controller for controlling operation of said apparatus.
- 6. The apparatus of claim 5, further comprising a user actuatable switch in communication with said controller for controlling loading of said parts into said oven.
- 7. The apparatus of claim 5, further comprising a foot pedal operated switch in communication with said controller for signaling said controller that a part is to be loaded into or unloaded from said apparatus.
- 8. The apparatus of claim 1, wherein said magazine comprises a plurality of part supporting elements adapted to receive a plurality of said parts, and to support said plurality of said parts within said housing.
- 9. The apparatus of claim 1, further comprising an ejector system operably associated with said magazine for ejecting parts out of said magazine.
- 10. A heating apparatus for heating a plurality of parts, said apparatus comprising:an oven having a housing, said housing including an interior area and an input/output station; a heating system disposed within said interior area of said housing; an air circulating system for circulating heated air within said housing, said air circulation system including a manifold comprising at least one outlet to exhaust said heated air; a magazine for supporting a plurality of said parts, said magazine being mounted for rotational movement within said housing and in relation to said input/output station such that said parts can be loaded into said magazine and unloaded therefrom one at a time through said input/output station; said heating system including at least one heating element extending within an interior area defined by said magazine; a controller for controlling operation of said magazine and informing an operator when each said part has been heated sufficiently to be removed from said oven; and said manifold of said air circulation system including a tubular component extending within said interior area of said magazine for assisting in circulating airflow around said magazine.
- 11. The apparatus of claim 10, further comprising a temperature sensing probe disposed within said oven in communication with said controller.
- 12. The apparatus of claim 10, further comprising a user actuatable device in communication with said controller for assisting in controlling loading and unloading of said parts from said oven.
- 13. The apparatus of claim 10, further comprising an actuator system operably associated with said magazine and said controller for causing rotation of said magazine to thus present each one of said plurality of parts at said input/output station when said parts are ready for removal from said oven.
- 14. The apparatus of claim 13, wherein said actuator system comprises a locking actuator for holding said magazine stationary within said oven.
- 15. The apparatus of claim 13, further comprising an ejection system operably associated with said controller and said magazine for ejecting said parts from said magazine.
- 16. A heating apparatus for heating a plurality of parts, said apparatus comprising:an oven having a housing, said housing including an interior area and an input/output station; a heating system including a heating element disposed within said interior area of said housing; an air circulating system for circulating heated air within said housing to promote rapid heating of said parts disposed within said oven, said air circulating system including a manifold comprising at least one outlet to exhaust said heated air; a magazine having a plurality of support elements for supporting a plurality of said parts, said magazine being mounted for rotational movement within said housing and in relation to said input/output station such that said parts can be loaded into said magazine and unloaded therefrom one at a time through said input/output station; said heating element being disposed within an interior area defined by said magazine; and said manifold further having a tubular component extending longitudinally within said magazine along an axis of rotation of said magazine for assisting in recirculating heated air within said oven; a controller for controlling operation of said magazine and informing an operator when each said part has been heated sufficiently to be removed from said oven; and an ejection system responsive to said controller and operably associated with said magazine for ejecting said parts from said support elements of said magazine through said input/output station when said parts are sufficiently heated so as to be ready for removal from said oven.
- 17. The apparatus of claim 16, wherein said apparatus includes a temperature sensing probe for sensing the temperature in said interior area of said oven and generating a corresponding temperature signal to said controller.
- 18. The apparatus of claim 16, further comprising a user actuatable switch in communication with said controller for assisting in controlling positioning of said magazine relative to said input/output station during loading and unloading of said parts from said magazine.
US Referenced Citations (15)