The present disclosure relates to the field of basic equipment for underwater tunnel transportation technologies, and in particular, to a tube joint apparatus for a double-tube floating tunnel and a construction method thereof.
Floating tunnel is a large-scale cross sea transportation structure that is suspended in water. It is another disruptive transportation technology for humans to achieve deep-sea fjord crossing in the future, following cross sea bridges and underwater tunnels. Compared with traditional ultra deep water large-scale cross sea channels, floating tunnels can theoretically be constructed in any water area with long spans, large water depths, and steep bottom beds. Which mainly solve a problem of transportation crossing in wide water areas and deep water fjords, and are an effective way to connect ultra long spans and ultra deep water straits such as the Taiwan Strait, Qiongzhou Strait, and Bohai Strait in the future. They have great engineering application value and have received high attention from the academic and engineering communities at home and abroad in recent years. This new mode of transportation was proposed in the 1860s, but currently there is no precedent for its construction worldwide, nor has it formed a comprehensive theoretical system. The biggest technical challenge lies in controlling a motion response of complex structural systems in complex dynamic environments, maintaining system stability, and controlling risk factors such as internal leaks, sudden fires, and explosions that may occur in tunnels. At present, floating tunnels need to cross deep and large straits, with a length of tens or even hundreds of kilometers, submerged at 30-50 meters underwater. From a construction perspective, it is evident that the tunnel body cannot be prefabricated as a whole and must be joined together using multiple joint devices to form a cohesive whole. In long-term high-pressure, high salt, and high humidity environments, the strength, water tightness, and durability of the joint device can directly determine the success or failure of the entire floating tunnel, which is a crucial link in the floating tunnel structural system.
At present, both domestic and foreign underwater tunnel joint devices refer to the method of immersed tube tunnels. Due to the special external dynamic environment and usage requirements, floating tunnels obviously cannot directly refer to the design of immersed tube tunnel joints. The Chinese invention patent with application number of 202110059680.4 discloses a floating tunnel connection component, which includes a cylinder and N arc-shaped plates. The outer diameters of the cylinder and the arc-shaped plates are the same, and N arc-shaped plates are connected to one end of the cylinder and arranged at equal intervals along a circumference of the cylinder; Chinese invention patent with application number of 202010065308. X discloses a tube joint connection structure for an underwater cable-stayed floating tunnel. The tube joint is a socket type structure, and multiple countersunk joint bolt holes are uniformly distributed radially on an outer surface of the socket and an inner surface of the socket of each tube joint.
The existing technical solutions mentioned above have the following defects: the floating tunnel joint device is a “point-to-point” docking between adjacent tube bodies, and a docking length of adjacent tube bodies is relatively short, which renders it difficult to meet the design requirements of “joint stiffness must not be lower than the stiffness of the tube body itself” and poses a significant safety risk.
In this regard, the present application proposes a tube joint apparatus for a double-tube floating tunnel and a construction method thereof to solve the above-mentioned technical problems.
The present disclosure provides a tube joint apparatus for a double-tube floating tunnel and a construction method thereof, the tune joint apparatus includes a joint device, a tunnel tube body, and an escape device. The present disclosure integrates multiple functions such as a connection between adjacent tube sections, an installation of an anchor yoke, and escape. Compared with traditional floating tunnel joint devices that can only meet a single function, it improves a utilization rate of an internal space in the underwater floating tunnel, greatly reduces a complexity of an overall linear structure system of the floating tunnel, and reduces a safety risk of the tunnel.
The technical solution adopted by the present disclosure to solve the above technical problems is a tube joint apparatus for a double-tube floating tunnel, including a joint device, a tunnel tube body, and an escape device; the escape device is provided in the joint device, the tunnel tube body is respectively connected to left and right ends of the joint device; a plurality of anchor cables are connected to an outer side of the joint device; the joint device includes a watertight locking structure section, a framework connection section, and a main functional section; the main functional section includes a joint inner road surface and a joint housing; the joint inner road surface is provided in the joint housing, the watertight locking structure section is connected to both ends of the framework connection section; the watertight locking structure section includes a shear ring, a locking ring, and a connection ring, the shear ring is sleeved on an outside of the connection ring, the tunnel tube body is connected to the joint device after passing through the shear ring; the locking ring is sleeved on a connection between the tunnel tube body and the joint device for locking the tunnel tube body and the joint device.
In an embodiment of the present disclosure, the main functional section further includes a second emergency channel configured to communicate two parallel tunnel tube bodies; the escape device is interconnected with the second emergency channel through a first emergency channel parallel to a length direction of the tunnel tube body.
In an embodiment of the present disclosure, a passage door is provided between the escape device and the first emergency channel configured for evacuation and escape of trapped personnel in the tunnel.
In an embodiment of the present disclosure, the framework connection section is respectively connected to both ends of the main functional section; a pouring ring is provided in the framework connection section; the pouring ring is sleeved on an outside of the connection ring and configured to weld steel bars embedded in the tunnel tube body and the joint device.
In an embodiment of the present disclosure, the joint inner road surface main steel bars and the joint housing main steel bars are respectively buried in the joint inner road surface and the joint housing and are configured to resist a force of an external load on the joint device.
In an embodiment of the present disclosure, the tube body housing is provided with a friction ring near the joint device, the friction ring is a multi-ring deep groove structure and configured to increase a frictional force between the tunnel tube body and the joint device.
In an embodiment of the present disclosure, the friction ring is provided in the locking ring, and the friction ring is aligned with the locking ring, there is a gap between the locking ring and the friction ring; concrete is poured into the gap between the locking ring and the friction ring so as to lock and fix the tunnel tube body and the joint device.
In an embodiment of the present disclosure, an outside of the tunnel tube body is sleeved with a watertight ring, the watertight ring is located at a connection between the tunnel tube body and the joint device.
A construction method for a tube joint apparatus for a double-tube floating tunnel, including the following steps:
In an embodiment of the present disclosure, in step 4, after the right tube section is locked to a right end of the joint device, the joint housing main steel bars buried in the pouring ring on the right side of the joint device are welded to the tube inner road surface main steel bars, the joint inner road surface main steel bars are welded to the tube inner road surface main steel bars; after all steel bars are welded, a formwork support is carried out, and then concrete is filled and poured.
The advantage of the present disclosure is that it provides a tube joint apparatus for a double-tube floating tunnel and a construction method thereof, which has the following advantages.
In order to provide a clearer explanation of the specific embodiments of the present disclosure or the technical solutions in the prior art, a brief introduction will be given to the accompanying drawings required for the description of the specific embodiments or the prior art. It is obvious that the accompanying drawings described below are some embodiments of the present disclosure. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
Numeral reference: 1—joint device; 101—ballast tank; 103—first emergency channel; 105—connection ring; 106—shear ring; 107—passage door; 1001—watertight locking structure section; 1002—framework connection section; 1003—main functional section; 2—tunnel tube body; 201—right tube section; 202—left tube section; 3—escape device; 4—anchor yoke; 5—vehicle; 6—anchor cable; 11—second emergency channel; 12—watertight ring; 13—pouring ring; 14—joint housing main steel bar; 15—locking ring; 16—joint inner road surface; 17—joint inner road surface main steel bar; 18—welding joints; 19—joint housing; 21—tube body housing; 22—friction ring; 23—tube inner road surface; 24—tube inner road surface main steel bar; 25—tube housing main steel bar.
The following will provide a clear and complete description of the technical solution of the present disclosure in combination with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, not all of them. Based on the embodiments of the present disclosure, all other embodiments obtained by ordinary skilled persons in the art without creative work are within the protection scope of the present disclosure.
In the description of the present disclosure, it should be noted that unless otherwise specified and limited, terms “center”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside”, “outside” and other directional or positional relationships indicated are based on the directional or positional relationships shown in the accompanying drawings, only for a convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or member referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present disclosure. In addition, terms “first”, “second”, and “third” are only used for descriptive purposes and should not be understood as indicating or implying a relative importance. Terms “installation”, “connection to”, and “connection with” should be broadly understood, for example, they can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, indirectly connected through an intermediate medium, or connected internally between two components. For those skilled in the art, the specific meanings of the above terms in the present disclosure can be understood in specific situations.
There are two escape devices 3 fixedly connected in a middle area in the joint device 1, which are used for rapid evacuation of personnel in emergency situations. A plurality of anchor yokes 4 are fixedly connected on an outer side of the joint device 1 for an installation of an anchor cable 6 of the floating tunnel, all above structures are submerged at a depth of 30-50 meters below the sea surface.
In an implementation, a length of a single section tunnel tube body 2 is 150-180 meters, with a diameter that meets an effective width of two lanes. The length of the joint device 1 is 1/12- 1/10 times the length of the tunnel tube 2, a width of the joint device 1 is 3-4 times a diameter of the tunnel tube body 2; an axial distance between two tunnel tube bodies 2 is 2-3 times the diameter of the tunnel tube body 2.
In an implementation, a length of the watertight locking structure section 1001 is ⅓ to 1/2.5 times a total length of the joint device 1.
The framework connection section 1002 in the joint device 1 is a ring-shaped cavity structure, including a pouring ring 13, configured to weld steel bars embedded in the tunnel tube body 2 and the joint device 1. After the steel bars are welded, concrete is poured to ensure a strength of the connection between the tunnel tube body 2 and the joint device 1, and improve an overall structural safety performance.
The main functional section 1003 in the joint device 1 includes a joint inner road surface 16, a joint housing 19, and a second emergency channel 11 for communicating two parallel arranged tube bodies. The joint inner road surface 16 is used for a normal passage of vehicles 5. The joint inner road surface 16 and the joint housing are respectively embedded with joint inner road surface main steel bar 17 and joint housing main steel bars 14 to resist a force of an external load on the joint structure.
The tunnel tube body 2 includes a tube body housing 21 and a friction ring 22 located near the end of the tube body housing 21. The friction ring 22 is composed of multiple annular deep grooves, as shown in
A passage door 107 is provided between the escape device 3 and the first emergency channel 103, as shown in
The present disclosure further provides a construction method for a tube joint apparatus for a double-tube floating tunnel, taking an installation order from right to left as an example, which specifically includes the following steps:
Professional installation equipment and underwater positioning systems are used to install the right tube section 201 at a certain depth underwater according to design requirements, and dynamic positioning is carried out with a surface towing equipment to ensure that an error between an axis of the tunnel tube body 2 and a designated position meets the design requirements, and a displacement and a posture of the tunnel tube body 2 meet the design requirements. A distance between double tube axis of the tunnel tube body 2 is 2-3 times a diameter of the tunnel, and the two tube are kept parallel to each other. Cross-sections at ends of the two tubes are in a plane perpendicular to the tube axis.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present disclosure, and not to limit it; although the present disclosure has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or equivalently replace some or all of the technical features therein; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the scope of the various embodiments of the present disclosure.
This application is a continuation of International Application No. PCT/CN2022/107806, filed on Jul. 26, 2022, which claims priority to Chinese Patent Application No. 202210125007.0, filed on Feb. 10, 2022, both of which are hereby incorporated by reference in their entireties.
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3738112 | Grant | Jun 1973 | A |
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5899635 | Kuja | May 1999 | A |
10563372 | Huang | Feb 2020 | B1 |
11136740 | Du | Oct 2021 | B1 |
11313099 | Jin | Apr 2022 | B2 |
20200095746 | Du | Mar 2020 | A1 |
Number | Date | Country |
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102312448 | Jan 2012 | CN |
111254981 | Jun 2020 | CN |
111254984 | Jun 2020 | CN |
112878374 | Jun 2021 | CN |
114150702 | Mar 2022 | CN |
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1020100120326 | Nov 2010 | KR |
Number | Date | Country | |
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Parent | PCT/CN2022/107806 | Jul 2022 | WO |
Child | 18798140 | US |