1. Field of the Invention
This invention relates in general to subsea well production, and in particular to a subsea well that has vertical production passages and tubing annulus communication other than through the tubing hanger.
2. Background of the Invention
A subsea well that is capable of producing oil or gas will have an outer or low pressure wellhead housing secured to a string of conductor pipe that extends some short depth into the well. An inner or high pressure wellhead housing lands in the outer wellhead housing. The tubular wellhead member is secured to an outer string of casing, which extends through the conductor pipe to a deeper depth into the well. Depending on the particular conditions of the geological strata above the target zone (typically, either an oil or gas producing zone or a fluid injection zone), one or more additional casing strings will extend through the outer string of casing to increasing depths in the well until the well is to the final depth.
The last string of casing extends into the well to the final depth, this being the production casing. The strings of casing between the first casing and the production casing are intermediate casing strings. When each string of casing is hung in the wellhead assembly, a cement slurry is flowed through the inside of the casing, out of the bottom of the casing, and back up the outside of the casing to a predetermined point. A tubing hanger typically connects to the wellhead assembly. When a string of production tubing is lowered into the well and supported by the tubing hanger, a tubing annulus is defined between the outer surface of the production tubing and the innermost or production casing. At a lower portion of the production tubing, a seal system or packer is typically connected to the outer surface of the production tubing and the inner surface of the production casing. After the production casing is perforated, well fluids enter the well through the perforations to communicate up the interior of the production tubing to the wellhead.
Sometimes it is desirous for a heavy fluid or “kill” fluid to be pumped either through the tubing or from the tubing annulus past the packer so that the operator can stop production from the well before removing the string of production tubing. In situations where the heavy fluid is pumped down the tubing annulus, the packer may be released for allowing fluid to flow below the packer to the interior of the tubing.
Additionally, operators desire a means of communicating and monitoring pressure of producing wells in the production tubing annulus. Normally there should be no pressure in the production tubing annulus because the annular space is sealed with the packer. If pressure increased within the production tubing annulus, it would indicate that a leak exists in one of the strings of casing or in the tubing. The leak could be from several places. Regardless of where the leak is coming from, pressure build up in the production tubing annulus could collapse a portion of the production tubing, compromising the structural and pressure integrity of the well. For this reason, operators typically monitor the pressure in the production tubing annulus between the production casing and the production tubing.
In one type of wellhead assembly, the tubing hanger has an offset passage through it for communicating with the tubing annulus. In this type, the tubing hanger lands in the wellhead housing or in a tubing spool above the wellhead housing. In small diameter tubing hangers, there may not be enough space for the tubing annulus passage. In another type, the tubing hanger lands in a production tree mounted on the wellhead housing. A bypass passage extends through the tree around the tubing hanger for communicating with the tubing annulus.
With the foregoing in mind, a subsea wellhead assembly has a tubular wellhead housing or member and a tubing hanger support attached to an upper portion of the wellhead member. A tubing hanger lands on the tubing hanger support. A string of production tubing extends from the tubing hanger to a desired depth. The string of production tubing defines a production tubing annulus, or tubing annulus, around the outer circumference of the tubing.
The wellhead assembly also includes a riser assembly that is lands on the wellhead member. The riser assembly is in communication with the string of tubing and extends to a platform at the surface of the sea. Well fluid flows up the interior of the production tubing and through the riser to the platform at the surface. The wellhead assembly also includes a conduit extending alongside the riser. The conduit is in fluid communication with the platform. The wellhead assembly also has a passage or tubing annulus passage extending from the tubing annulus through the tubing hanger support that communicates with the conduit.
Preferably, a valve block is also included in the wellhead assembly. The valve block is supported by the tubular wellhead member between the tubing hanger and the riser. The valve block has a passageway that communicates with the interior of the production tubing and the riser so the well fluids flow through the valve block from the well to the platform. The valve block contains at least one valve for regulating the flow of well fluids entering the riser from the well.
A portion of the tubing annulus passage extends through the tubing support to a stab receptacle connected on an upper portion of the tubing support. The valve block has another portion of the tubing annulus passage that stabs into the stab receptor on the tubing support or adapter. The valve block portion of the tubing annulus passage extends generally up the axial length of the valve block to a stab receptacle mounted to the upper portion of the valve block. When the riser assembly connects to the rest of the wellhead assembly, a stab stabs into the stab receptacle on the valve block and connects the conduit to the tubing annulus passage.
In one of the embodiments, the tubing support is an adapter that lands in the bore of the tubular wellhead member. In this embodiment, the valve block attaches to a grooved profile on the outer surface of the tubular member. In the other embodiments, the tubing support is a tubing spool, and the valve block attaches to a grooved profile on the outer surface of the valve block. The valve block portion of the tubing annulus passages can be a passage extending through the axial length of the valve block, or the combination of a passage through a portion of the valve block and then to a tubular member running alongside the valve block, or a tubular member running alongside through the valve block. In either embodiment, the valve block portion of the tubing annulus passage stabs into the stab receptacle attached to the tubing support.
Referring to
A string of production tubing 27 extends through the smallest diameter casing 21. The well will produce fluids through tubing 27. A production tubing annulus or tubing annulus 29 exists between tubing 27 and the production casing or smallest diameter casing 21. It is important to monitor the tubing annulus 29 for leakage and also to be able to circulate fluids through tubing annulus 29. For example, tubing annulus 29 circulation is normally performed when the well is being killed by loading tubing 27 and tubing annulus 29 with a fluid that is heavier than the formation fluid. This invention deals with different techniques for communicating tubing annulus 29 to a production vessel at the surface.
A tubing hanger support, or in the first embodiment, a tubing spool 31, shown in
A valve block 35, which has similarities to a Christmas tree, lands on top of spool 31 in the first embodiment. Valve block 35 is a large tubular member having a vertical production passage 37 extending through it. The outlet of passage 37 for the produced fluids is vertical rather than horizontal as in a conventional Christmas tree. An isolation sleeve 38 on the lower end of production passage 37 communicates passage 37 with the interior of tubing hanger 33 and tubing 27. A pair of valves 39, 41 mounted to valve block 35 serve to open and close production passage 37. Production passage 37 extends vertically through valve block 35 and delivers production fluid to the interior of a production riser 43 that extends upward to a platform at the surface. Riser 43 connects to valve block 35 by means of a riser connector 45, which may be of a type utilizing dogs, collets or bolted flange. A surface Christmas tree (not shown) is located on a surface platform and connected to riser 43.
Tubing annulus 29 is in communication with a void space within the bore of wellhead housing 15 surrounding tubing 27. This void space within the bore of wellhead housing 15 communicates with a similar void space within tubing spool 31. A tubing annulus passage 47 extends upward a selected distance from the void space within tubing spool 31 parallel to and offset from tubing spool bore 30. A lateral portion of annulus passage 47 extends outward to an optional ROV (Remote Operator Vehicle) valve 49 on the side of tubing spool 31. A tubing annulus conduit 50 extends from valve 49 to a lower stab plate 51 mounted around tubing spool 31. A stab receptacle 52 is positioned at the end of annulus conduit 50 connected to stab plate 51. In the first embodiment, annulus passage 47 and conduit 50 define a tubing hanger support portion of a tubing annulus passage.
A tubing annulus conduit or pipe 53 extends alongside valve block 35. Conduit 53 is configured to stab into mating stab receptacle 52 in stab plate 51 when valve block 35 lands on tubing spool 31 so that it will communicate with conduit 50. Tubing annulus conduit 53 is secured to an upper stab plate 55, which is mounted to valve block 35 near its upper end. A stab receptacle 54 is positioned at the end of annulus conduit 53 connected to stab plate 55. A conduit 56 extends alongside riser 43 to the surface vessel and has a lower end that stabs into upper receptacle 54 which is in communication with tubing annulus conduit 53. In the first embodiment, tubing annulus conduit 53 defines a valve block portion of the tubing annulus passage. In the first embodiment, valve block portion and the tubing hanger support portion of the tubing annulus passage allow communication between conduit 56 and production tubing annulus 29.
In operation, the well is first drilled and cased as shown in FIG. 1B. Then the operator lowers tubing spool 31 and secures tubing spool 31 to the mandrel of wellhead housing 15 by means of connector 32. Tubing 27 and tubing hanger 33 will be subsequently run, typically on a completion riser (not shown), with tubing hanger 33 landing in tubing spool 31. The operator may perforate and test the well at that time. The completion riser has a tubing annulus conduit that stabs into stab receptacle 52 on lower stab plate 51 to communicate tubing annulus 29 with the surface vessel via passage 47 and conduit 50.
Then, the operator will remove the completion riser and lower valve block 35 onto the upper end of tubing spool 31, preferably with production riser 43. Connector 36 will connect valve block 35 to spool 31. Prior to running, conduit 56 will be normally stabbed into engagement with the upper end of conduit 53 at upper stab plate 55. As valve block 35 lands on tubing spool 31, it will be oriented so that the lower end of conduit 53 will stab into engagement with conduit 50 at stab plate 51. Once installed, tubing annulus 29 can be monitored at the production platform via passage 47 and conduits 50, 53 and 56. Fluid can also be circulated through tubing annulus 29 by the same flow path. Production fluid flows up tubing 27, passage 37 and riser 43 to the surface tree on the platform at the surface.
If it is necessary to pull tubing hanger 33 and tubing 27, the operator will install a plug in tubing hanger 33 and close tubing annulus valve 49. The operator disconnects connector 36 from tubing spool 31 and removes valve block 35, preferably with production riser 43. Conduit 53 will release from engagement with conduit 50 at stab plate 51 as valve block 35 is lifted. The operator will connect a drilling riser (not shown) to the mandrel on valve spool 31. The drilling riser will have an auxiliary line that will stab into stab plate 51 for communication with tubing annulus conduit 50 and tubing annulus passage 47. Tubing 31 will be pulled through the drilling riser.
In the other embodiments, some of the elements which are the same will not be discussed again. In the first alternate embodiment,
Passage 63 leads upward within valve block 62 to an optional ROV actuated valve 65 on its sidewall. A tubing annulus conduit 67 extends upward to a stab plate 69, which may be the same as stab plate 55 in the first embodiment. A stab receptacle 68 is positioned at the end of annulus conduit 67 connected to stab plate 69. In the embodiment shown in
In the embodiment of
In the operation of the embodiment of
In the embodiment of
For the first four embodiments (FIGS. 1-4), the tubing hanger support was illustrated as tubing spool 31 (FIG. 1A), 37 (FIG. 2B), 71 (
Tubing annulus passage 123 of this embodiment leads to an optional annulus valve 125 on the exterior of valve block 115. Alternately, it could lead to a dual valve as in
In the operation of the embodiment of
Each of the embodiments described and illustrated above allow an operator to communicate with tubing hanger annulus 29. The operator may circulate heavy fluids into tubing hanger annulus 29 when “killing” the well. It is desirous to have the capability of circulating heavy fluids without having to inject the heavy fluid through string of tubing 27 or through tubing hanger 33. Each embodiment allows operator to circulate heavy fluids through the tubing hanger support (i.e. tubing spools 31, 57, 73, 93 or adapter 111). The operator can also monitor tubing hanger annulus pressure for maintaining and protecting the integrity of the well assembly in case there is a leak.
Further, it will also be apparent to those skilled in the art that modifications, changes and substitutions may be made to the invention in the foregoing disclosure. Accordingly, it is appropriate that the appended claims be construed broadly and in the manner consisting with the spirit and scope of the invention herein. For example, in the embodiment shown in
Applicant claims priority for the invention described herein through a United States provisional patent application titled “Tubing Annulus Communication for Vertical Flow Subsea Well,” having U.S. patent application Ser. No. 60/357,230, which was filed on Feb. 15, 2002, and which is incorporated herein by reference in its entirety.
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Number | Date | Country |
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0 152 263 | Jul 1989 | EP |
Number | Date | Country | |
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20030155126 A1 | Aug 2003 | US |
Number | Date | Country | |
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60357230 | Feb 2002 | US |