1. Field of the Invention
The present invention pertains to a clamp assembly for gripping a length of pipe and providing a means for attaching said pipe to a lifting means such as, for example, a crane. More particularly, the present invention pertains to a clamp assembly for use in safely and efficiently guiding and threading a length of continuous tubing from a spool or reel into and out of an injector head. More particularly still, the present invention pertains to a clamp assembly that can remain attached to a length of continuous tubing to prevent said tubing from passing through a guide on a reel or coil.
2. Brief Description of the Prior Art
In servicing oil and gas wells, a continuous length of pipe, generally referred to as “coiled tubing”, can be used. Such coiled tubing generally comprises a length of continuous pipe wrapped on a spool, such that a desired length of tubing may be unspooled from said spool, passed through an injector head mounted on a well and injected into said well. After operations are completed, said coiled tubing can be retracted from the well and wound back on said spool.
During setup of a coiled tubing operation, a crane or other lifting device is frequently used to move the outer end of a length of continuous tubing from a spool to an injector, both of which can be positioned twenty feet or more above the ground or other support surface. In order to accomplish such transfer, it is generally necessary to connect said crane or other lifting means to said tubing at or near the outer end of said tubing. Once said crane or other lifting means is securely attached to said tubing, the end of the tubing can be lifted and laterally moved (and partially unspooled) to the intake of an injector head.
Once a well service operation is complete, the process is typically reversed. Coiled tubing is retracted from a well until the distal end of said tubing reaches the intake of an injector head. Thereafter, a crane or other lifting device is connected to said outer end of said tubing, and moved laterally to said spool from said injector head while the tubing is reeled back on to said spool.
When a length of coiled tubing is fully wrapped on a spool, the outer end of said tubing can pull through the wind guide of said spool assembly, thereby making said outer end difficult to access. Consequently, it is generally advantageous to provide a means to prevent an outer end of said coiled tubing from being pulled completely through said guide toward said spool, thereby becoming loose on the reel and difficult to access.
Conventional tubing clamps are typically connected to a length of coiled tubing to provide an attachment means for attaching a crane or other lifting apparatus to said tubing. Such conventional tubing clamps generally comprise a plurality of pad-eyes—typically two (2)—disposed on a top face of said tubing clamp. A crane or other lifting means can then be connected to said pad eyes using slings or other connection means.
Conventional tubing clamps are generally not easy to use or reliable in terms of gripping strength. Further, conventional tubing clamps typically require a double leg sling set in order to attach to said clamp; such double leg sling sets are less readily available than other sling sets, and can take longer to connect and disconnect than other attachment means.
Thus, there is a need for a tubing clamp having a single lifting eye member that can attach to a crane hook, thereby beneficially providing a significant improvement in safety of operation as well as efficiency.
The clamp assembly of the present invention comprises two opposing semi-circular members pivotally attached to a central pad-eye member. Said opposing semi-circular members can be closed around the exterior surface of a section of pipe or other tubular member (such as, for example, a length of coiled tubing) and then locked in place.
In a preferred embodiment, each of said semi-circular members further comprises a removable gripping die member adapted to contact the external surface of said pipe. Said removable die members have a plurality of inwardly facing teeth-like projections; when closed against a section of pipe, said projections increase the frictional forces acting between said pipe and said clamp assembly, and securely grip against the external surface of said pipe.
Said removable dies of the present invention can be beneficially removed and replaced when damaged, or when normal wear and tear erodes said projections. Such removable die members advantageously allow for quick and efficient interchangeability of said removable dies. Further, said removable dies can be changed without requiring disposal of an entire coiled tubing clamp assembly. Thus, the removable dies of the present invention advantageously allow for a more efficient clamping assembly.
Said central lifting pad-eye member includes an aperture for quick and secure connection to a crane or other hoisting mechanism, typically using slings or other similar linkage device. Once attached to a crane or other lifting device, an outer end of a length of continuous tubing can be lifted and laterally moved from a spool to an injector head. The clamp assembly of the present invention securely grips said tubing, and permits axial loading (such as, for example, when the pipe is being unspooled and laterally moved from a spool to an injector head). Further, said clamp assembly permits secure gripping of pipe having a relatively constant outer diameter with no outer “upsets” or loading shoulders.
Additionally, the clamp assembly of the present invention can prevent the outer distal end of a length of continuous tubing from re-winding through a winding guide of a spool, thereby allowing said end to remain easily accessible. Without the clamp assembly of the present invention, such coiled tubing can pull back through said guide toward said spool, ultimately resting in an inaccessible or inconvenient position.
The clamp assembly of the present invention significantly increases the safety of a coiled tubing operation by providing a means for securely gripping a section of coiled tubing. Said clamp assembly beneficially includes a pad-eye member for attaching said clamp assembly of the present invention (and any attached tubing) to the hook of a crane or other lifting mechanism. The tubing clamp assembly of the present invention can grip and support coiled tubing via a crane or other hoisting mechanism such as, for example, when an outer or distal end of such coiled tubing is moved from a spool to an injector head or vice versa.
The foregoing summary, as well as any detailed description of the preferred embodiments, is better understood when read in conjunction with the drawings and figures contained herein. For the purpose of illustrating the invention, the drawings and figures show certain preferred embodiments. It is understood, however, that the invention is not limited to the specific methods and devices disclosed in such drawings or figures.
Referring to the drawings,
In a preferred embodiment, said first half member 20 and said second half member 30 are each substantially semi-cylindrical in shape, with each half member defining a substantially semi-cylindrically shaped inner surface; first half member 20 has semi-cylindrical inner surface 21, while second half member 30 has semi-cylindrical inner surface 31. When joined together as depicted in
Still referring to
In a preferred embodiment, said lifting pad-eye member 40 comprises a substantially planar body member defining substantially flat surfaces 41 and 42, upper rounded edge 43 and lower rounded corner sections 44. A plurality of apertures 45, 46 and 47 extend through said body member and are oriented substantially normal to said substantially flat surfaces 41 and 42. Aperture 45 is positioned near upper rounded edge 43—or the apex of said lifting pad-eye member 40—while apertures 46 and 47 are positioned near lower rounded corner sections 44.
First half member 20 includes transverse bore 23, while second half member 30 includes transverse bore 33. When first half member 20 and second half member 30 are joined together, said transverse bores 23 and 33 are oriented substantially parallel to each other. Although not visible in
When central lifting pad-eye 40 is received within said elongate slot formed by aligned recessed notches 22 and 32 (not visible in
Lower clevis bracket extensions 25 and 26 are disposed at one end of first half member 20, and are oriented substantially parallel to each other to form a clevis bracket. Aligned bores 25a and 26a extend through said clevis bracket extensions 25 and 26, respectively. Notch 34 is formed along one end of second half member 30 and defines outwardly facing shoulders 35. Said notch 34 is generally aligned with the gap formed between lower clevis bracket extensions 24 and 25.
Locking eye bolt 60 has head section 63 having transverse “eye” or bore 61 extending there through, as well as external threads 62. Head section 63 is disposed within a clevis bracket formed by substantially parallel clevis bracket extensions 25 and 26, such that transverse bore 61 is in alignment with bores 25a and 26a in clevis bracket extensions 25 and 26, respectively. Cylindrical bolt 52 is disposed through aligned bores 25a, 61 and 26a, such that locking eye bolt 60 is capable of rotating about a pivot axis passing through the longitudinal axis of said cylindrical bolt 52. Spacer sleeve 64 having central bore 65 can be slidably received on locking eye bolt 60, while nut 66 is threadably received on threads 62 of said locking eye bolt 60.
Still referring to
A plurality of gripping teeth projections 73 are disposed along and extend from inner surface 72 of die member 70, while a plurality of gripping teeth projections 83 are disposed along and extend from inner surface 82 of die member 80, Said teeth 73 and 83 create frictional forces that allow said teeth to firmly grip against an outer surface of a section of pipe, such as pipe section 10 depicted in
Alternatively, it is to be observed that gripping teeth can also be formed on inner surfaces 21 and 31 of first half member 20 and second half member 30, respectively, in lieu of gripping die members 70 and 80. However, said die members 70 and 80 of the present invention can be beneficially removed and replaced when damaged, or when teeth 73 and 83 wear down. Removable die members 70 and 80 advantageously allow for quick and efficient interchangeability of said die members, eliminating the need for disposing of an entire clamp assembly 100 due to worn or damaged gripping teeth.
Attachment bolts 90 are received within aligned bores 28 and 74 and are threadably attached to threaded fittings 92, while attachment bolts 91 are received within aligned bores 38 and 84 and are threadably attached to threaded fittings 93. Oversized heads 94 of bolts 90 seat against inner shoulders 29, while oversized heads 95 of bolts 91 seat against inner shoulders 39. Tightening of bolts 90 causes threaded fittings 92 to act against inner shoulders 29, thereby biasing die member 70 against inner surface 21 of first half member 20. Similarly, tightening of bolts 91 causes threaded fittings 93 to act against inner shoulders 39, thereby biasing die member 80 against inner surface 31 of second half member 30. Set screws 96 can be installed within bores 28 and 38 to protect attachment bolts 90 and 91, respectively, and prevent said bolts from inadvertently backing out.
Still referring to
In operation, referring to
Referring back to
Clamp assembly 100 of the present invention securely grips said tubing 10, and permits axial loading (such as, for example, when pipe 10 is being unspooled from spool 200 and laterally moved from said spool 200 to injector head 300). Subsequently, after a coiled tubing operation has been completed, tubing clamp 100 can be used to pull outer distal end 11 of coiled tubing 10 from injector head 300 toward spool 200 to facilitate the re-spooling process.
Referring to
Clamp assembly 100 of the present invention significantly increases the safety of a coiled tubing operation by providing a means for securely gripping a section of coiled tubing. Said clamp assembly beneficially includes a pad-eye member for attaching said clamp assembly of the present invention (and any attached tubing) to the hook of a crane or other lifting mechanism. The tubing clamp assembly of the present invention can grip and support coiled tubing via a crane or other hoisting mechanism such as, for example, when an outer or distal end of such coiled tubing is moved from a spool to an injector head or vice versa.
Clamp assembly 100 including, without limitation, pivotal connection of first half member 20 and second half member 30 to central pad-eye member 40, as well as the disclosed means for securing said half members in place around a length of tubing, greatly improves the speed and efficiency with which clamp assembly 100 can be connected and disconnected from a section of pipe. Further, a single connection point (aperture 45) near the apex of said pad-eye member 40 allows for attachment of a single cable sling to clamp assembly 100, while permitting a wide range of movement of said clamp assembly 100 and said cable sling when suspended from a crane or other lifting device.
The above-described invention has a number of particular features that should preferably be employed in combination, although each is useful separately without departure from the scope of the invention. While the preferred embodiment of the present invention is shown and described herein, it will be understood that the invention may be embodied otherwise than herein specifically illustrated or described, and that certain changes in form and arrangement of parts and the specific manner of practicing the invention may be made within the underlying idea or principles of the invention.
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1124790 | Nedrow | Jan 1915 | A |
1842040 | McConnell | Jan 1932 | A |
2109493 | Lundeen | Mar 1938 | A |
2879099 | Riedesser | Mar 1959 | A |
4336637 | Patterson | Jun 1982 | A |
5100192 | McMillan | Mar 1992 | A |
6654990 | Liu | Dec 2003 | B2 |
9422777 | Foley | Aug 2016 | B2 |
20090120649 | Cerovsek | May 2009 | A1 |
20130277524 | Fathi | Oct 2013 | A1 |
Number | Date | Country | |
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20150021050 A1 | Jan 2015 | US |
Number | Date | Country | |
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61856715 | Jul 2013 | US |