This invention relates to a dosing container for the discharge of pasty or viscous product by manual pressure on the container. Containers of this nature are also known as tubes which can be emptied by pressing on the outside.
Appropriate tubes are normally used for toothpaste, tomato purée, mayonnaise, mustard and similar products. Generic tubes may consist of a metal foil. Toothpaste tubes are also known which are made from a film material which is initially circumferentially formed as a tube and the tube is closed off by welding at the end remote from the discharge opening. At the oppositely situated end a container head is provided, forming the removal opening.
With tubular containers of the generic type one of the problems is obtaining the most complete discharge of the tube possible. In particular with tubes of plastic material there is also the problem that although the content can be discharged by pressing against the external surface of the tube, release inevitably leads to the return of the tube to its original shape and therefore to air being drawn into the tube.
Not all products which are sold in tubular dosing containers can tolerate lengthy storage in an atmosphere containing oxygen. For example, with the inclusion of oxygen mustard shows a negative sensory change and accelerated ageing.
On the other hand it can also be desirable to produce a certain suction into the tube through releasing the tube so that product located at the removal opening is not discharged unintentionally. The dosing container should have a characteristic of this nature in particular if exact dosing of the contents of the container is desired.
Principally, there is the requirement of manufacturing dosing containers as economically as possible. In this respect a high degree of automation and the widest possible standardisation of the dosing container is required for different applications. On the other hand, in practice various requirements are placed on dosing containers which run contrary to standardisation, in particular to the manufacture of dosing containers.
The object of the invention is to provide a dosing container which is as adaptable as possible with regard to the problems described above.
To solve this problem a dosing container having the features of Claim 1 is provided by this invention.
The invention assumes a dosing container as is known for example from DE-A-24 60 440. This state of the art discloses a dosing container comprising two side walls which are arranged substantially parallel to each other and which are connected and spaced to each other by two face-side walls. The face-side walls have at least one side fold through which the face-side walls are divided into at least two face-side wall segments which can be laid against each other and/or against the inside of the side walls. The side walls are joined together and abut each other at an end remote from the removal opening. The face-side wall segments project inwards. Furthermore, a removal opening is provided on a container head extending substantially at right angles with respect to the side walls.
The prior-art dosing container can be emptied as far as possible due to its container shape, because with increasing emptying the face wall segments can be laid next to one another or inside on the oppositely situated side walls, which leads to the dosing container being capable of being almost fully emptied. The prior-art dosing container however has no restoring properties which prevent air from being drawn in nor does it promote precise dosing when product is discharged from the dosing container.
Here, the present invention provides a remedy in that it suggests that the dosing container is formed from a film material which is joined to a shoulder element. The shoulder element surrounds the removal opening and creates predefined functional surfaces on the otherwise flatly formed film material, which normally at the most has been formed by folding and welding (longitudinal welded seam) the layers against one another to form an accommodating tube. The film material can be closed off at one end by welding (transverse welded seam). At the end situated opposite this weld the shoulder element is normally located which surrounds the removal opening. The shoulder element can form a container head which extends substantially at right angles to the side walls and forms a removal opening which is of small cross-section compared to the container cross-section at this end. Alternatively the shoulder element can also have functional surfaces for attaching a cap or an applicator at the approximate height of the film material, i.e. in the region of the external circumference of the formed film material. Functional surfaces of this nature can be formed, for example, by a contour provided on the external circumferential surface of the shoulder element and against which a container head, an applicator or a container cover is secured. The joint can, for example, be made by bonding a cap or applicator to the external contour.
Since the shoulder element is formed by means of injection moulding, very complicated modules can be formed with it and then joined to the film material. In this way a container meeting individual requirements can be relatively economically manufactured. The major part of the container, i.e. in particular the container volume, is here made available using the relatively economical film material, whereas only the shoulder element is formed by means of injection moulding from high quality plastic, which is in any case however, thick-walled compared to the film material.
For the purposes of the invention a plastic film is in particular a film with a thickness of less than 1 mm, preferably less than 0.1 mm. Preferably a co-extruded film with various layers is used. The film normally consists exclusively of polyolefins such as PE, PP, PVC or PS.
In the embodiment of this shoulder element together with the container head, due to its geometrical embodiment, a certain restoration capability can be imparted to the film material which initially exhibits no predetermined elasticity. In this way the film material of the dosing container can be formed elastically in a predetermined manner when the shoulder element is moulded on. It is possible to preform the film material when the shoulder element is attached such that the side walls contact one another centrally and the face wall segments abut one another or at the edge on the internal surface of the side walls. When the film material is joined to the shoulder element in this position a tendency is impressed on the film material to deform inwards when the dosing container is increasingly emptied. The film material can therefore promote a discharge of product out of the dosing container, but, after discharge of material from the dosing container, it can in all cases prevent this elastic restoration and the drawing in of air.
In a similar manner the film material can be held in a bloated state on attaching the shoulder element. When the shoulder element is joined onto the film material, this bloated, i.e. relatively large volumetric, orientation of the film material is predefined. Accordingly the dosing container has a tendency to form a relatively large internal volume. After the discharge of the product the side walls move away from one another elastically so that product located in the region of the removal opening is drawn inwards into the dosing container.
This dosing container according to the invention has two oppositely situated side walls which often form the main side walls of the dosing container and converge slightly and in fact from the end with the removal opening to the opposite end. The side walls come together at this end. In the side view an appropriately embodied container can have a wedge-shaped form. However, an essentially rectangular embodiment is also conceivable, whereby the side walls are formed to converge on one another only in the rear end section at the closure side of the dosing container.
The container according to the invention also has face-side walls which join together the oppositely situated side walls. These face-side walls are divided into at least two face-side wall segments, between which a side fold is located and which can be laid against each other and/or the inner side of the side walls. The particular embodiment of the two face-side wall segments accordingly leads to the possibility of the dosing container folding up like a bellows in the region of the face sides. In this connection the face-side wall segments initially approach one another. With the embodiment normally realised in which the face-side wall segments are pressed inwards and the side fold is located within an envelope area which envelopes the circumference of the dosing container in a transverse cross-section, the face-side wall segments approach one another with their outer surface with increased emptying of the dosing container, whereas the inner surfaces of the respective face-side wall segments move increasingly towards the inner surfaces of the side walls. This approach can be supported by suitable tensing of the material forming the container so that the dosing container has a tendency to reduce its volume automatically due to the adjacently located face-side wall segments.
With increasing emptying of the dosing container the container is folded up in the region of its face-side walls by means of which the inner surfaces of the side walls abut one another and the filling volume reduces continuously. This restoration movement into a folded up state can also be promoted by suitable shaping of the face-side wall segments and on the joining lines between these segments and the side walls so that the dosing container closes increasingly from the rear closed end in the direction of the removal opening due to folding up.
The dosing container according to the invention is mainly formed from a film material and preferably exclusively from plastic. This film material can for example be manufactured by injection moulding, blow-moulding or preferably by longitudinal welding and folding of a fed film web. The film material can be formed multi-layered for forming barrier layers, in particular for the case in which foodstuffs are to be accommodated in the dosing container. The barrier layers prevent the ingress of oxygen and/or UV radiation into the container. The film material and the shoulder element can be joined by means of moulding on, welding or adhesive bonding.
With regard to good restoration properties of the dosing container, according to a preferred embodiment of the invention it is suggested that stiffening ribs are formed on the side walls. These stiffening ribs are formed such that they improve the restoration of the container to the original state, i.e. the state which an unfilled container would assume with the removal opening open. The stiffening ribs are preferably formed in the longitudinal direction and on the outer side of the container. It has proven expedient to provide two stiffening ribs on each side wall and in fact at the edge. Therefore, appropriate stiffening ribs are preferably formed in the region of each edge extending in the longitudinal direction of the dosing container. The stiffening ribs as such can also be essential to the invention, i.e. characterising the invention together with the pre-characterising features.
In principle it should be noted here that all functional elements, preferably formed together with the shoulder element in the course of injection moulding, can be provided on the inner side of the dosing container so that it initially gives the impression of a normal tube package. It is only in use that the functional elements of the dosing container, which provide the special restoration properties of the tube, become noticeable to the user.
As with the shoulder element, the stiffening ribs can be joined to the film material by means of injection moulding or by means of welding. Preferably the stiffening ribs and the shoulder element are formed on the film material in the same working step.
With regard to the fact that on the end of the film material remote from the removal opening the film material is normally welded together to close off the container and is optionally formed thickened to form a lug, according to a further preferred embodiment of the invention it is suggested that the stiffening ribs are allowed to open out at their ends remote from the removal opening into a container reinforcement which extends transversely to the longitudinal direction of the container. A hole, formed in this container reinforcement or surrounded by this container reinforcement, normally penetrates the lug. This hole can be used to suspend the dosing container and be penetrated by a rod which holds a plurality of dosing containers suspended.
According to a further preferred embodiment of the invention a cover, which is formed in one part with the shoulder element and connected to it by a film hinge, is provided to close the container head. This aspect as such may be essential to the invention. The stated solution is characterised apart from the prior art in that the cover is provided in one part with the shoulder element which in turn is joined in one piece to the film material of the container by overmoulding or welding. In the state of the art normally the container is formed together with the container head in the course of injection moulding. On this first component a second component is fitted which forms the cover and a pivotable cover base which is joined to the cover and can be connected to the container head.
With regard to easy handling of the dosing container according to the invention, according to a further preferred embodiment of the invention it is suggested that stiffening grip elements reinforcing the film material are formed on both side walls at the container head end. These grip elements extend for example over approx. 5 to 25% of the longitudinal extension of the film material and are normally formed when injection moulding the shoulder element. The grip elements are normally joined to the film material on the side walls. Normally the joint is made over the full area so that the movement of the grip elements is directly transferred to the film material. The grip elements are particularly preferably supported pivotable about a pivot axis which runs parallel to a joining edge of the side wall and container head. The grip elements can accordingly be pivoted essentially in the region of the front edge of the container head. The grip elements not only provide stiffening of the film material, but rather impart a certain tendency for the film material to return to its original shape. Here, the grip elements can act on the film material such that the dosing container is restored to a large initial volume. Just as well, the grip elements can promote automatic collapsing of the dosing container.
The present invention offers the possibility of forming initially functional elements of the container or functional elements which can be provided for use with the container or its content as part of the injection moulded shoulder element. Such functional elements can just as well be plugged onto a unit at the end consisting of the shoulder element and film material which for example also comprises the container cap. Here there is the possibility of plugging on or welding on the further functional elements. Here consideration is especially given to a joint by means of a predetermined breaking point which is designed such that a functional element, which is provided for use with the container content, can be released by manual shearing off.
According to a preferred further development the grip elements are formed continuing as a contour of the cover in the longitudinal direction of the dosing container. In the longitudinal direction of the dosing container there is accordingly no discontinuity between the grip elements and the cover. Important too, with regard to the stiffening of the side walls the cover also has on its side walls, which are formed corresponding to the side walls of the container, elevations, the contour of which is continued by the grip elements.
The grip elements preferably protrude beyond a contact base, formed by the shoulder element, for the cover. This contact base interacts with the front of the cover on the container side. The elevations on the cover are formed inwardly offset in relation to the cover, so that the part of the grip elements protruding beyond the contact base protrudes beyond the phase boundary between the shoulder element and the cover whilst transferring directly into the elevation. By extending the grip elements beyond the contact base the stiffening and restoration effect by the grip elements can be improved. The thickened material of the grip elements preferably continues on the container head, stiffening it, in a radial extension in relation to the inside of the container.
Depending on the desired dosing characteristic, the grip elements can be joined to the side walls. The stiffening effect can however already be achieved if the grip elements are only assigned to the side walls without being directly joined to them. The stiffening effect of the grip elements then occurs when a user presses against externally located grip elements from the outside. Where the grip elements are formed separately from the film material, this offers the possibility of enabling the grip elements to separately pivot back into their initial position when released without the tube in the region of the grip elements also being simultaneously extended and optionally drawing oxygen into the tube.
The grip elements are preferably provided with a surface designed to improve the surface feel. The design of the surface to improve the surface feel may include groove-shaped elevations, dimples or other surface profiles.
The size of the side wall segments may vary depending on the purpose and the definitive dimensioning of the dosing container. For example, the side wall segments may each have about half the width of the side wall so that the side folds touch or almost touch in the inside of the dosing container when it is empty. With an embodiment of this nature the filled container which has not yet been emptied has essentially a square cross-sectional area. If rectangular cross-sectional areas are required, with the container completely empty the side folds are normally situated inside, but spaced to one another.
Further details and advantages of the invention are given in the following description of embodiments in conjunction with the drawing. This shows the following:
The side walls 2 are spaced and fixed in the region of a container head 4 by a container head plate 5, which can be seen in
On the end 9 oppositely situated to the container head 4 the side walls 2 are welded together and form a welded lug 10. The face-side wall 3 terminates at the point at which the side walls 2 contact one another. The welded lug 10 can be formed stiffened and in each case may impart a reinforced inwardly directed elastic deformation to the region of the side walls 2 in the vicinity of the end 9, through which the side walls 2 are laid with their inner surfaces mutually adjacent.
As
As can be seen for example from the illustration in
The cap 17 forms a standing surface when the dosing container 1 is placed upright.
With increasing emptying of the dosing container by pressing the oppositely situated side walls 2 together the product contained in the container 1 is discharged through the outlet nozzle 8 in a manner known per se. In this connection a pasty or viscous product, such as for example tomato purée, mustard, toothpaste or cream, is involved. In doing this the side wall segments 11 lie with their internal surfaces against the inner side of the side walls 2. The outer surfaces of the oppositely situated side wall segments 11, 12 pivot about the side fold 13 and lie mutually adjacent.
At the end of discharge the state as shown in
With the embodiment illustrated in
In contrast to the previous embodiment the welded lug 10 in the second embodiment illustrated in
Based on the arrangement and embodiment of the gusset 15 in the second embodiment illustrated in
As the side views shown in
With the embodiment in
With the embodiment illustrated in
The embodiment illustrated in
The end of the grip elements 26 at the container head end protrudes beyond a contact base 28 formed by the shoulder element 24 for the cap 17. An elevation 29 with the curvature and extent of the grip element 26 provided on the cap 17 is located directly adjacent to the grip element 26 at the head end. The elevation 29 is provided in the region of the grip element 26 accordingly offset with respect to the free cap end (cf.
As can also be seen from
The stiffening ribs 30 extend over the total length of the dosing container 1 and open out in the container reinforcement 31 containing the hole and which extends transversely to the longitudinal direction of the container. Accordingly, the hole 20 is formed in a strengthened region of the dosing container 1.
The grip elements 26 are pivotable about an axis A with respect to the container head plate 5 in order to promote a pumping movement of the grip elements 26 through which material is dosed from the container 1 (cf.
As can be seen in
The applicator 32 has a mounting ring 35, over the inner circumferential surface of which a latching ring 36 protrudes, which interacts with a latching groove 37 formed by the shoulder element 24 in order to attach the applicator 32 to the dosing container 1.
The previously discussed embodiment is only an example of the variability, which the suggestion according to the invention facilitates, in which the shoulder element 24 is manufactured as a separate component initially by means of injection moulding and is joined to the film material. During injection moulding, for example, functional elements or applicators can be formed initially as one part on the shoulder element 24 by thin ridges which form predetermined breaking points. After joining the film material 25 and the shoulder element 24, these applicators or additional elements are initially formed as single parts on the dosing container 1. In preparation for use these further elements can be released by parting the predetermined breaking point and used in conjunction with the dosing container 1.
With the embodiment shown in
With the embodiment illustrated in
The embodiments illustrated in the figures all have dosing containers with an envelope surface having a rectangular cross-section. The side wall segments 11, 12 are orientated inwards and are therefore located outside of the envelope surface. Accordingly, the dosing containers 1 can be stored relatively compact adjacent to one another and vertically upright and offered for sale in cardboard packaging. In the illustrated embodiments the cap 17 forms a standing base for the upright dosing containers 1.
The material forming the container can be cardboard, composite material, laminate or film, in particular plastic film. With composite material a material is preferentially preferred, the inner layer of which is formed from a plastic film. In this way the inner surfaces of the material forming the dosing container 1 can be welded together. The material should preferably have at least one plastic or cardboard layer which lends a certain inherent stability to the container. Special restoring action can be imparted to the plastic material so that the dosing container automatically folds up as it is increasingly emptied. In any event the contouring should be such that the container shows no restoration after removal of product from the container 1, which would draw air into the container. The inherent stability is thus selected such that the container exhibits no corresponding restoration with the removal opening open and the side walls 2 released.
1 Dosing container
2 Side wall
3 Face-side wall
4 Container head
5 Container head plate
6 Outlet section
7 Collar
8 Outlet nozzle
9 End
10 Welded lug
11 Face-side wall segment
12 Face-side wall segment
13 Side fold
14 Edge
15 Gusset
16 Tip
17 Cap
18 Closing collar
19 Retaining edge
20 Hole
21 Joining point of the side walls 2
22 Cap collar
23 Film hinge
24 Shoulder element
25 Film material
26 Grip elements
27 Transverse ribs
28 Contact base
29 Elevation
30 Stiffening ribs
31 Container reinforcement
32 Applicator
33 Delivery channel
34 Spatula
35 Mounting ring
36 Latching ring
37 Latching groove
38 Mounting flange
39 Valve element
40 Slit valve
41 Retention ring
42 Valve flap element
43 Shoulder ring
44 Mounting section
45 Nozzle
46 Supporting ring
47 End cap
Number | Date | Country | Kind |
---|---|---|---|
20 2008 011 247.8 | Aug 2008 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP09/06130 | 8/24/2009 | WO | 00 | 3/29/2011 |