Tubular filling system

Information

  • Patent Grant
  • 6390190
  • Patent Number
    6,390,190
  • Date Filed
    Friday, September 25, 1998
    25 years ago
  • Date Issued
    Tuesday, May 21, 2002
    22 years ago
Abstract
Multiple embodiments of a system for capturing displaced fluid or adding fluid to tubulars being run into or out of the wellbore are described. Several embodiments are supported by a top drive with telescoping features to rapidly seal over a tubular to connect the tubular to a mudline. A flapper valve in one embodiment is described to keep fluid from spilling when the apparatus is removed from the tubular. In the event of a well kick, the valve can be shattered with pressure from the mudline. In another embodiment, the apparatus can be placed in sealing contact with the tubular and can incorporate a valve which can be manually closed in the event of a well kick. In yet another alternative, the incorporated valve can be automatically actuated to open as the apparatus sits on the tubular and closed as the apparatus lifts from the tubular. In yet another embodiment, sealing contact with the tubular can be obtained by simply advancing the apparatus into the tubular.
Description




FIELD OF THE INVENTION




The field of this invention relates to an apparatus for filling or circulating fluids in tubulars for running in or coming out of the wellbore, and for recovery of fluids displaced when running in tubulars in the wellbore.




BACKGROUND OF THE INVENTION




When tubulars are being run or pulled from a wellbore, it is often necessary to fill the tubular, take returns from the tubular, or circulate fluid through the tubular to the lowest point in the wellbore to condition the fluid system or the wellbore or to control a “kick” or high pressure surge from the well. Previous devices for filling and circulating the wellbore are firmly attached to the traveling block, in the case of a conventional rig, or to the top drive, in the case of a top drive-equipped rig. In either case a very precise spacing is required of the seal assembly relative to the tubular and elevators. In the case where slip-type elevators are used, the spacing of the seal could be such that when the elevators were near the upset of the tubular, the seal could be out of the tubular. When required, the slips at the rig floor must be set on the tubular and the traveling block or top drive lowered in order to move the seal into sealing engagement with the tubular. This required that the running or pulling of the tubular stop until the slips were set at the rig floor and the seal engagement was made. This is not desirable when a well kick occurs or fluid is overflowing from the tubular. It must be noted that slip-type elevators are used infrequently due to their size, weight, and the time required to latch and unlatch them since they must be placed over the top of the tubular and lowered to the desired location in order to latch and grip the tubular, a process that is almost impossible when tubulars are racked back in the derrick and the top of the tubular is far above the derrick man's head.




In the case where “side door” or latching elevators are used, the spacing of the seal system is even more critical and the seal must be engaged in the tubular prior to latching the elevators below the upset portion of the tubular. This requires that the seal be engaged in the tubular at all times that the elevators are latched on the tubular. When tubulars are racked back in the derrick such as drill pipe or a work string, it would be very time-consuming if not impossible to insert the seal into the tubular prior to latching the elevators with the top of the tubular far above the derrick man. Also, with the seal engaged in the tubular at all times, this is a disadvantage when there is a need to access the top of the tubular while the tubulars are in the elevators or when the tubular is being filled with fluid and the air in the tubular begins to be entrained in the fluid column rather than escaping the tubular. For example, if a high-pressure line was to be attached to the tubular and the tubular moved at the same time, all previous devices had to be “laid down” to allow a hard connection to be made to the tubular since they are in the way of the tubular connection.




It will be seen that the invention described in this application, with its extending and retracting features and the ability to easily connect to or disconnect, seal or unseal from the tubular, is very advantageous during any of the operations involved in well control, drilling, completion, workover, fishing or running and pulling the tubular, and eliminates all of the disadvantages of the prior art.




When tubular such as casing is run into a wellbore, each successive stand is attached and filled with mud as it is run into the wellbore. As the casing or tubing advances into the wellbore, a certain amount of mud is displaced. If the casing is open-ended on bottom or has a check valve, advancement of the casing or tubular into the wellbore will force mud from the wellbore uphole. If the tubular or casing is installed in a situation of fairly tight clearances, rapid advancement of the tubular into the wellbore will result in significant flow of mud through the tubular onto the rig floor area. Conversely, when attempting to pull the tubular out of the wellbore, resistance to extraction can be experienced and consequently “swabbed in” unless compensating fluid can be added into the wellbore to maintain sufficient hydrostatic pressure created by extraction of the tubular. Thus, there arises a need for a device which will simply allow capturing of any displaced returns during advancement of the tubular or, alternatively, allow rapid filling of the tubular for insertion into or extraction out of the wellbore.




Another situation that needs to be dealt with during these procedures is the ability to handle sudden surges of pressure from the formation to the surface. In these situations, it is desirable to be able to secure a valve in the string connected to the mud supply so that the pressure surge from the well-bore can be contained. Thus, an objective of the present invention is to allow rapid connection and disconnection to a tubular being added or removed from a string during insertion or removal operations, while at the same time allowing rapid threaded connection to the string with an integral valve which can be manually or automatically operated so as to shut-in the well and thereafter control the well by applying fluid behind the valve which has been used to control the pressure surge from the formation.




It is yet another object of the present invention to allow a system of rapid connection and disconnection to the tubular for filling or capturing of returns with minimal or no spillage in the rig floor area.




It is another object of the present invention to allow circulation of fluid at any time during rig operations for conditioning the wellbore, fluid system, or controlling a kick.




Prior systems relating to techniques for filling casing are disclosed in U.S. Pat. Nos. 5,152,554; 5,191,939; 5,249,629; 5,282,653; 5,413,171; 5,441,310; and 5,501,280, as well as 5,735,348.




The objectives of the present invention are accomplished through the designs illustrated and described below where the preferred embodiment and alternative embodiments are specified in greater detail.




SUMMARY OF THE INVENTION




Multiple embodiments of a system for capturing displaced fluid or adding fluid to tubulars being run into or out of the wellbore are described. Several embodiments are supported by a top drive with telescoping features to rapidly seal over a tubular to connect the tubular to a mudline. A flapper valve in one embodiment is described to keep fluid from spilling when the apparatus is removed from the tubular. In the event of a well kick, the valve can be shattered with pressure from the mudline. In another embodiment, the apparatus can be placed in sealing contact with the tubular and can incorporate a valve which can be manually closed in the event of a well kick. In yet another alternative, the incorporated valve can be automatically actuated to open as the apparatus sits on the tubular and closed as the apparatus lifts from the tubular. In yet another embodiment, sealing contact with the tubular can be obtained by simply advancing the apparatus into the tubular.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional elevational view of one embodiment employing a telescoping feature and a built-in flapper valve for mud spill control, showing the apparatus approaching a tubular to be run into the wellbore.





FIG. 2

is the view of

FIG. 1

, showing the apparatus extended into contact with the tubular.





FIG. 2A

is a section view of

FIG. 2

, showing the rotational restraining tab.





FIG. 2B

is a detail view of the tubular seal in FIG.


2


.





FIG. 3

shows the apparatus threaded into the tubular in the event of a pressure surge from the well.





FIG. 4

shows the apparatus of

FIG. 3

, with pressure applied from above shattering the flapper valve which normally retains fluid when the apparatus is disconnected from a tubular.





FIG. 5

shows the apparatus of

FIG. 1

in the position of

FIG. 1

, while further illustrating the positioning of the top drive supporting the apparatus.





FIG. 6

is the view of

FIG. 5

where the apparatus has been tele-scoped onto the tubular.





FIG. 7

is the apparatus shown in the position of

FIG. 3

, illustrating the top drive.





FIG. 8

is the apparatus shown in the position of

FIG. 4

, also illustrating the top drive.





FIG. 9A

shows a double-acting version of the apparatus mounted for swingaway action from the bails in a retracted position.





FIG. 9B

is the view of

FIG. 9A

from a position rotated


900


around the vertical axis.





FIG. 9C

is the view of

FIG. 9A

with the double-ended apparatus swung into position for contact with the tubular.





FIG. 10

is an alternative embodiment where there is no top drive and the mudline is hooked directly to a single-acting apparatus which can be swung out of the way when suspended from the bails.





FIG. 11

is a sectional elevational view of an alternative embodiment in a retracted position.





FIG. 12

is a detailed view of the top portion of FIG.


11


.





FIG. 13

is the view of

FIG. 11

with the apparatus lowered into a position where it can contact a tubular below.





FIG. 14

is a detailed view of the bottom of a sliding assembly shown in FIG.


11


.





FIG. 15

is the view of

FIG. 14

after the sliding assembly has come into contact with the tubular below.





FIG. 16

is an external view of the device of

FIG. 11

, showing its position just before contact with the tubular.





FIG. 17

is the view of

FIG. 16

, with the telescoping portion of the apparatus extended into contact with the tubular.





FIG. 18

is the view of

FIG. 17

, with the telescoping portion retracted sufficiently for manual operation of a shut-off valve and with the lower threaded connection secured to the tubular.





FIG. 19

is the view of

FIG. 18

, with the telescoping portion physically removed from the underlying hub.





FIG. 20

is a detailed view showing the shut-off valve remaining on the tubular with the hub removed.





FIG. 21

is the view of

FIG. 20

, with a backpressure valve and pipe added above the shut-off valve and all screwed into the tubular below.





FIG. 22

is an alternative to

FIG. 11

, where the shut-off valve opens and closes automatically on shifting of the telescoping component.





FIGS. 23 and 24

show how shifting the telescoping component opens and closes the valve in the hub.





FIG. 25

is the view of

FIG. 22

, with the valve closed and the hub screwed into the tubular below.





FIG. 26

is yet another alternative embodiment where the apparatus is retracted above a pipe supported in the elevator.





FIG. 27

shows the apparatus brought into contact with the tubular as the top drive is lowered and prior to final make-up.





FIG. 28

is the view of

FIG. 27

, with the thread made up.





FIG. 29

is similar to

FIG. 27

except that the apparatus is supported by telescoping pistons and cylinders as opposed to a spring-like device prior to thread make-up.





FIG. 30

is the view of

FIGS. 28 and 29

after thread make-up and the pipe supported by the elevators.





FIG. 31

is a side view of

FIG. 26

, showing the device being guided by the bails and attachment of cylinders or springs.





FIG. 32

is an alternative embodiment which is supported by a hook when there is no top drive available.





FIG. 33

is a side view of FIG.


32


.





FIG. 34

is a detailed view of the apparatus as shown in FIG.


26


.





FIG. 35

is a detail of the handwheel for manual operation of the apparatus.





FIG. 36

is an alternative to the gear drive design shown in FIG.


34


.





FIG. 37

is a top view of the apparatus as shown in

FIGS. 34

or


36


.





FIG. 38

is a detailed of an alternative technique for engaging a tubular with the apparatus where rotation is not required.





FIG. 39

is a detailed view showing how the engagement and sealing portion operates without rotation.





FIG. 40

is an alternate assembly of a more automated alternative to that shown in

FIG. 38

, showing not only the thread engagement and releasable portion but also the sealing tube feature of the apparatus.





FIG. 41

is a complete apparatus incorporating the details of

FIG. 40

, showing engagement into a tubular.





FIG. 42

shows the locked position of the apparatus shown in

FIG. 40

, with pressure applied internally.





FIG. 43

is a detail of a component of the locking mechanism showing how it is guided by the apparatus.





FIG. 44

is an elevational view of part of the locking mechanism for the apparatus.





FIG. 45

is a view of the apparatus shown in

FIG. 41

in the condition where it is released from the tubular below.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring now to

FIGS. 1-10

, the first embodiment, originally disclosed in provisional application serial No. 60/084,964 filed May 11, 1998, will be described. Referring to

FIG. 1

, the apparatus A has a tubular body


10


, with a bore


12


. Located at the lower end


14


of body


10


is a valve assembly


16


which includes a flapper


18


, shown in the closed position in FIG.


1


. The purpose of the flapper


18


is to close when the assembly is lifted away from the tubular


20


so that the mud in bore


12


does not spill out on the rig floor. However, the material construction of the flapper


18


is preferably easily breakable under pressure applied from the rig pumps as shown in

FIG. 4

where the flapper has broken into little pieces so that pressure can be applied to the wellbore for well control in the event of an unexpected surge in pressure from downhole. The valve body


16


is secured to the tubular body


10


. Thread


22


is on the lower end of the body


10


and is selectively securable to thread


24


in the tubular


20


, as will be explained below.




Body


10


has a recess


26


with sleeve


28


mounted over recess


26


. Sleeve


30


is mounted over sleeve


28


and has lug


32


extending therefrom. A cylinder


34


receives hydraulic or other fluid or gas through connections


36


and


38


for respective downward and upward movements of shaft


40


, which is in turn connected to lug


32


. Lug


32


can be actuated mechanically or electrically where cylinder


34


is an electric motor/lead screw device as alternatives. Cylinder


34


is supported from lug


35


which is secured from the top drive (shown in

FIG. 5

) so that body


10


can be rotated with respect to sleeves


28


and


30


to secure thread


22


to thread


24


. Extension of shaft


40


moves lug


32


downwardly and extends sleeve


30


downwardly with respect to stationary and rotatable sleeve


28


. Located on body


10


is seal


42


to seal between sleeve


28


and body


10


. Another seal


44


seals between sleeves


28


and


30


.




At the lower end of sleeve


30


is skirt


46


which serves as a guide for sleeve


30


over the tubular


20


. Located at the bottom of sleeve


30


is an internal seal


48


which is a ring-shaped seal having a chevron configuration in cross-section in the preferred embodiment, which is designed to land near the top end


50


of the tubular


20


for sealing engagement to the outer surface of the tubular


20


.

FIG. 2B

shows the working of seal


48


in cross-section, illustrating its chevron design with opposed wings, one of which rests on the tubular


20


and the other


52


sealing against the lower portion of the sleeve


30


.




The valve assembly


16


is an optional feature which can be attached at the lower end


14


of the tubular body


10


or it can be omitted completely. When the sleeve


30


is telescoped downwardly, as shown in

FIG. 2

, and the seal is established against the tubular


20


, the tubular can be run into the well and any displaced mud will come up past the flapper


17


and flow upwardly through the bore


12


back to the mud pit. Should it become necessary, the thread


22


can be secured to the thread


24


through the use of the top drive


54


, as shown in

FIGS. 3

,


4


,


7


and


8


. A tab


55


shown in

FIG. 2A

(Section B—B) extends from the sleeve


28


, or from any other location, connected to sleeve


30


to hold it against rotation. Those skilled in the art will appreciate that the tubular body


10


can be rotated with respect to sleeves


28


and


30


to secure thread


22


to thread


24


. This situation could become necessary if a sudden rise in pressure from the well below occurs and pressure is needed from the mud pumps to control the well. At that point, it is not desirable to rely on the sealing capability of seal


48


and it is preferable to have a hard pipe connection between threads


22


and


24


. Such a connected position is shown in FIG.


3


. It should be noted that in

FIG. 3

, the mud saver valve assembly


16


has been removed. The connection between threads


22


and


24


can be made-up, regardless of whether the valve assembly


16


is employed. If the valve assembly


16


is still in position, as shown in

FIG. 4

, pressure from the mud pumps simply breaks the flapper


18


to allow well pressurization with heavy fluids so as to bring the well under control in an emergency situation.




Another feature of this embodiment of the present invention is that pressure in bore


12


, as extended when sleeve


30


is brought down toward tubular


20


, acts to put a net force on sleeve


30


to hold it down on the tubular


20


. This occurs because there is a bearing area for the pressure within sleeve


30


adjacent seal


48


which is far larger than any available bearing area from the presence of seal


44


near the top of sleeve


30


, as shown in FIG.


2


. Thus, the presence of internal pressure in bore


12


gives a supplemental force to the sleeve


30


to hold the seal


48


against the tubular


20


.




Referring now to

FIGS. 5-8

, the various steps shown in

FIGS. 1-4

are illustrated again, with the further addition of the top drive


54


. In

FIG. 5

, the top drive


54


is connected to the body


10


so that mud can be pumped through the top drive


54


down the bore


12


should that become necessary to control the well. Conversely, advancing the tubular


20


into the wellbore displaces fluid through the bore


12


into the top drive


54


and back to the mud pit through a mud hose. Shown in

FIG. 5

is an elevator


56


which is supported by a pair of bails


58


and


60


. The apparatus substantially as shown in

FIG. 1

is also shown in FIG.


5


and its details will not be repeated. Referring to

FIG. 6

, the cylinder


34


has been actuated to extend sleeve


30


such that seal


48


is sealingly engaged to the tubular


20


. The assembly including the top drive


54


can be let down with rig equipment, allowing the tubular


20


to be lowered using the elevators


56


, with fluid displaced upwardly through bore


12


back to the mud pits.




Referring to

FIG. 7

, the top drive


54


has been lowered so that the body


10


can have its thread


22


engage the thread


24


of the tubular


20


so that the top drive


54


can be operated to secure the body


10


to the tubular


20


. The mud saver valve


16


is eliminated from the view of FIG.


7


. It can be manually removed prior to connecting thread


22


to thread


24


or it can be eliminated altogether. Eliminating the valve assembly


16


altogether may cause some mud to dribble near the rig floor when the cylinder


34


is retracted since the height of bore


12


up to the mudline (not shown) would drain each time in the rig floor area without the use of the valve assembly


16


.





FIG. 8

illustrates the threads


22


and


24


connected so that body


10


is threaded tightly to the tubular


20


with the mud pump turned on to break the flapper


18


into little pieces for control of the well below.





FIGS. 9



a-c


illustrate an alternative double-ended version which can telescope upwardly and downwardly. As shown in

FIG. 9A

, the apparatus A is merely two of the embodiments shown in FIG.


1


and is extendable in opposite directions. Swinging arms, such as


62


and


64


, are each in pairs and pivoted from the bails, one of which


58


is shown in FIG.


9


A. The pivot points on each bail are denoted as


66


and


68


. Each of the arms


62


and


64


has a travel stop. All four travel stops are illustrated in

FIG. 9B

as


70


. The travel stops


70


engage the bails


58


and


60


to place the apparatus A in the position shown in FIG.


9


C. In the position shown in

FIG. 9A

, the apparatus A is out of the way so that a tubular


20


can be engaged in the elevator


56


. Once the tubular


20


is secured in elevator


56


, the apparatus A is allowed to swing in a clockwise direction until travel stops


70


come in contact with bails


58


and


60


and the position of

FIG. 9C

is assumed. Thereafter, the cylinders


34


and


34


′ can be actuated, whereupon a lower seal


48


will engage the top of the tubular


20


at its outer periphery, while an upper seal


48


′ will make contact with the top drive


54


for sealing engagement with the tubular


20


at the lower end and the top drive


54


at the upper end so that mud can flow therein without leakage. Again, a valve assembly, such as


16


, can be incorporated into this design.




An alternative design where no top drive is available is shown in FIG.


10


. There, a hook


72


supports the bails


58


and


60


, only one of which is shown in FIG.


10


. The apparatus A swings out of the way by virtue of arms


62


and


64


, as before. These arms pivot respectively from pivots


66


and


68


, as before. The main difference is that the mud hose


74


is now connected directly to the apparatus A instead of through the top drive as it would in the installation of

FIGS. 9



-c.


In all other respects, the function of the apparatus A is as previously described.




Those skilled in the art will appreciate that this first-described embodiment has several advantages. Easy sealing contact can be made with a tubular


20


through the telescoping feature using the cylinder


34


in conjunction with the seal


48


. A travel stop can also be incorporated with sleeve


30


to ensure the proper placement of seal


48


adjacent the outer periphery at the upper end of the tubular


20


. The configuration of the area around seal


48


ensures that internal pressures in bore


12


produce a net force downwardly on sleeve


30


to hold seal


48


in position above and beyond the retention force applied to sleeve


30


through shaft


40


connected to the lug


32


. The other advantage of the embodiment described in

FIGS. 1-10

is that it has a body


10


with lower threads


22


which can be readily made-up to the tubular


20


by employing either the top drive


54


if available or through manual threading of thread


22


into thread


24


. It can be appreciated that the system of “out of the way” when in the retracted position, allowing normal well operations such as pulling, running pipe, or drilling to occur without need to “lay the assembly down.” It can also be appreciated that a “fill-up” valve can be incorporated in the body to prevent fluid from spilling on the rig floor while allowing fluid to return to the mud pit through the integral check valve.




Referring now to

FIG. 11

, the preferred embodiment of the present invention will be described.




Referring now to

FIG. 11

, the preferred embodiment of the apparatus A has a body


76


with a bore


78


. Secured below body


76


is valve body


80


, which is connected to body


76


at thread


82


. Valve body


80


has a 90° ball


84


, shown in

FIG. 11

in the open position. Ball


84


can be manually operated through a hex connection


86


by sticking a wrench in it and rotating 90°. The valve body


80


has a thread


88


so that it can be secured to a tubular


90


(see

FIG. 18

) should the need arise for pressure control of the well. It will be recognized by those familiar with the art that the valve body can be at the upper end of the body assembly as well as the bottom, as illustrated with the hex connection


86


above the tab


94


shown in FIG.


12


.




Referring to

FIG. 12

for a closer look at the outer assembly on the body


76


, it can be seen that body


76


has a series of external grooves


92


at different locations. In the position shown in

FIG. 12

, the apparatus A is in its initial position, but the outer assembly as will be described can be shifted with respect to the body


76


. This occurs by lifting up tab


94


which allows dogs


96


out of groove


92


. Tab


94


is biased downwardly by spring


98


so as to retain the locked position of dogs


96


through the window in inner sleeve


100


. Thus, inner sleeve


100


has a multiplicity of positions relative to the body


76


. Referring again to

FIGS. 11 and 12

, a piston


102


rides outside of the inner sleeve


100


. Hydraulic fluid is connected to an inlet


104


and communicates with the top of the piston


102


. Seal


106


is disposed between the inner sleeve


100


and the piston


102


. Seal


108


is disposed between the piston


102


and intermediate sleeve


110


. A seal


112


ensures that hydraulic fluid pumped into connection


114


travels downwardly between the intermediate sleeve


110


and an outer housing


116


. Intermediate sleeve


110


has a series of slots or openings


118


(see

FIG. 11

) to allow fluid communication into cavity


120


. Clearly, applying pressure through the connection


114


ultimately puts an upward force on piston


102


, while applying pressure through the inlet


104


applies a downward pressure on piston


102


. Those skilled in the art will appreciate that the outer housing


116


can be made in several components. A top plate


122


is secured by fasteners


124


and acts to ultimately support the outer housing


116


when the dog or dogs


96


are firmly engaged in a groove or grooves


92


. The top plate


122


also holds in the spring


98


.




Referring to

FIG. 11

, it will be noticed that there is a series of longitudinal flutes


126


. The purpose of these is to prevent the seal


128


from sealingly engaging the outer surface


130


of the valve body


80


so as to prevent the piston


102


from being telescoped upwardly, as will be explained below.




The lower assembly adjacent the bottom of piston


102


, while shown in

FIG. 11

, can be seen in greater detail in

FIGS. 14 and 15

.

FIG. 14

represents the position of the components when the lower end of piston


102


is in the position shown in FIG.


11


.

FIG. 15

illustrates the position of the components when set against the tubular


90


. Lower sub


132


is connected to the lower end of piston


102


. It has a port


134


to which a pressure gauge can be connected or a vent valve to be sure that there is no internal pressure in the sub


132


before the seal


128


is lifted clear of the tubular. Located within the sub


132


is an expandable stop ring


136


. A travel stop


138


limits the minimum diameter of stop ring


136


. In the position in

FIG. 11

, the outer surface


130


of the valve body


80


pushes the stop ring


136


radially outwardly away from stop


138


, as shown in FIG.


14


. Stop ring


136


is an annularly shaped ring with selected cutouts to allow it to expand radially as it is forced up and over the outer surface


130


of the valve body


80


. In its contracted position shown in

FIG. 15

against the travel stop


138


, the stop ring


136


protrudes inwardly sufficiently to contact the upper edge


140


of tubular


90


. With contact established between the stop ring


136


and the tubular


90


, the seal


128


, which has a chevron shape in cross-section as shown in

FIG. 15

, has one lip


142


up against the outer surface of the tubular


90


with the other lip


144


in sealing contact with the sub


132


. A bottom ring


146


is secured to the sub


132


at thread


148


. A retainer ring


150


extends between the two lips


142


and


144


to hold the seal


128


in position and to act as a travel stop when the stop ring


136


contacts it, as shown in FIG.


14


. The stop ring


136


has a surface


152


which allows it to be pushed radially out of the way when it contacts the lower end of the valve body


80


. In the event that the thread


88


needs to be made-up to the tubular


90


, the stop ring


136


has to be pushed radially out of the way. This happens when the shoulder


154


(see

FIG. 11

) contacts surface


152


to urge the stop ring


136


from the position shown in

FIG. 15

to the position shown in FIG.


14


. Surface


156


on the stop ring


136


is designed to catch the top


140


of the tubular


90


so as to properly position the seal


128


on the outer periphery of tubular


90


for a seal therewith.




The significant components of the preferred embodiment shown in

FIGS. 11-15

now having been described, its straightforward operation will be reviewed in more detail.





FIG. 16

illustrates the apparatus A suspended from a top drive (not shown) or otherwise supported in the derrick by body


76


. The operating position of the assembly which includes the piston


102


can be adjusted by operation of the tab


94


to secure the assembly, including the inner sleeve


100


, to a particular groove


92


on the body


76


. That position has already been obtained in

FIG. 16

, and the tubular


90


is illustrated in position to accept the seal


128


. Hydraulic pressure is applied to inlet


104


to begin the downward movement of the piston


102


. It should be noted that there is no substantial difference between the apparatus in the position of FIG.


16


and in the position of

FIG. 13

, except that a lower groove


92


has been engaged in

FIG. 13

, putting the seal


128


below the hex connection


86


, while in

FIG. 16

the hex connection


86


is still exposed prior to actuating the piston


102


.

FIG. 17

illustrates the movement and extension of piston


102


so that the tubular


90


now has seal


128


engaged to its outer periphery. The tubular


90


can then be run in the well and returns will come up through the bore


78


of body


76


. In the event of sudden rise in pressure in the wellbore, necessitating the connection of thread


88


to the tubular


90


, the body


76


can be lowered to bring thread


88


into engagement with tubular


90


for make-up by actuation of a top drive. The piston


102


and all components connected to it will remain stationary, while the body


76


is lowered and rotated by a top drive (not shown) or manually by the rig crew.





FIG. 18

shows the thread


88


fully engaged into the tubular


90


with the hex connection


86


exposed so that the ball


84


can be rotated 90° to be closed.

FIG. 19

illustrates that the connection between the body


76


and the top drive has been released and the tab


94


has been pulled up to release the dogs


96


so that the inner sleeve


100


and everything attached to it can be removed from body


76


.

FIG. 20

illustrates that the body


76


has been removed from the valve body


80


by a disconnection at thread


82


.

FIG. 21

illustrates the addition of a backpressure valve


158


above the valve body


80


, followed by pipe


160


, which is in turn connected to a pressurized mud supply so that the well, if it is experiencing a surge in pressure, can be easily brought under control and all the connections can be secure, threaded connections when handling such an operation. Once the backpressure valve


158


is connected, the valve


84


can be rotated to the open position. Pipe can then be added to allow the pipe to be run into the wellbore to allow better control of the pressure surge or well problem.




Referring to

FIGS. 22-25

, the operation of the ball


84


can be automated. The valve body


80


can have a series of guide pins


162


which ride in a longitudinal track


164


to prevent relative rotation with respect to the piston


102


. Piston


102


can have an operating pin


166


. The ball


84


can have an operating plate


168


which has a groove


170


such that when the piston


102


is stroked downwardly, the pin


166


engages the groove


170


to rotate plate


168


, thus putting the ball


84


in the open position shown in FIG.


22


. Conversely, when the piston


102


is retracted, the pin


166


hits a different portion of the groove


170


to rotate the ball


84


in the opposite direction to the closed position shown in FIG.


25


.




Thus, the typical operation, whether the ball


84


is operated manually, as in

FIG. 11

, or automatically as in

FIGS. 22 and 25

, is to position the apparatus A close to a tubular


90


. Piston


102


is extended with the ball


84


in the open position as shown in FIG.


11


. Ultimately, seal


128


engages the outer surface of the tubular


90


and the stop ring


136


hits the top edge


140


of the tubular


90


and the seal is made up. Internal pressures in bore


78


further put a downward force on piston


102


to help hold seal


128


against the tubular


90


. As the piston


102


is being extended, seal


128


passes flutes


126


and ultimately clears surface


152


, at which time the stop ring


136


contracts radially to put itself in the position shown in

FIG. 15

so that it may hit the top


140


of the tubular


90


. The tubular


90


merely displaces lip


142


as the piston


102


is extended. Should the need arise to connect thread


88


to the tubular


90


, the body


76


is lowered to the point where surface


154


engages surface


152


on the top ring


136


to push it out of the way by expanding it radially outwardly. The body


76


is further brought down and is rotated by a top drive or manually.




As to the embodiment shown in

FIGS. 22 and 25

, extension of the piston


102


actuates the ball


84


into the open position. There may be some minor spillage as the piston


102


extends further until seal


128


engages the tubular


90


. On the reverse motion, lifting piston


102


may also cause some slight spillage until the pin


166


turns the plate


168


so that a 90° rotation of the ball


84


is completed to the position shown in

FIG. 25

, at which point leakage of mud will stop. The operation of ball


84


can be further automated to end the possibility of any spillage by assuring that the ball


84


is in the closed position before releasing the sealing grip of seal


128


against the outer surface of the tubular


90


.




The advantage of the apparatus in the preferred embodiment illustrated in

FIGS. 11-25

is readily seen. Previous inventions have required that the bore through the tubular be reduced and special space out and movement of the traveling block or top drive be incorporated into the operations while running or pulling tubulars. This device has a cylinder that extends to engage the tubular. The device may be located at different positions relative to the body


76


so that a variety of different situations can be addressed and the stroke of piston


102


is not a limiting factor. The piston


102


is shown to be driven hydraulically but can be driven by other means for obtaining a sealing contact on the outer periphery of the tubular


90


. The use of the stop ring


136


allows accurate positioning each time adjacent the upper end


140


of the tubular


90


at its outer periphery. The positioning of the seal can be controlled by the relative location of the stop and seal so that the seal is always in the most desirable (clean/unmarked) portion of the tubular connection. Other techniques to position seal


128


can be used, such as a proximity switch or a load detector when the stop ring


136


lands on the tubular


90


. Should there be a need to rigidly connect to the tubular


90


, the body


76


can be lowered and the top drive engaged to drive body


76


to connect thread


88


to the tubular


90


. As shown in

FIGS. 16-21

, the assembly from the inner sleeve


100


can be easily removed from the body


76


and a backpressure valve


158


and pipe


160


can be further added so that there is a hard pipe connection to the tubular


90


and the tubular string below for control of a high-pressure situation from the wellbore. It is also an advantage of the invention that additional joints of tubular can be added to the string to allow the tubular to be run to any depth in the well to allow fluid to be pumped to the deepest position in the well for well control purposes. The tubular can then re run into the well under control.




When in the automatic operation, the movements of the ball


84


can be coordinated with the movements of the piston


102


so as to close off the bore


78


in body


76


when the piston


102


is retracted and to open it when the piston


102


is being extended. The flutes


126


prevent liquid lock when trying to retract the piston


102


because there can be no sealing connection against the outer surface


130


of the valve body


80


in the area of the flutes


126


. Thus, the piston


102


can be fully retracted without trying to compress a trapped area of liquid just inside the piston


102


and outside the valve body


80


. Those skilled in the art will appreciate that the stop ring


136


can be constructed in a number of configurations and can be made from numerous materials, including metals and nonmetals, depending on the well conditions. The significant feature of the stop ring


136


is that it works automatically to reduce its inside diameter so that it contacts the top of the tubular


140


, while at the same time having sufficient surfaces for engagement by the surface


154


to be pushed out of the way or radially expanded to allow the thread


88


to advance into the tubular


90


for proper make-up.




Referring now to

FIGS. 26-37

, yet another embodiment of the apparatus A of the present invention is disclosed. In this version, the system in its normal retracted position is “out of the way” and the apparatus A is power-driven to connect to a tubular


172


by virtue of a drive motor


174


which connects thread


176


into a mating thread


178


of the tubular


172


. Ultimately, a seal


180


engages just above the thread


178


at surface


182


in the tubular


172


. The overall assembly is best seen in

FIG. 26

, where a top drive


184


is connected to a mud hose fitting


186


which is, in turn, connected to a swivel elbow


188


and ultimately to a mud hose


190


. Hose


190


is connected by a swivel coupling


192


to an on/off valve


194


. On/off valve


194


is, in turn, connected by a fitting


196


into fluid communication with passage


198


, which is to be inserted into the tubular


172


.




The details of the apparatus can be more clearly seen in

FIG. 34

, where it can be seen that the tube


200


, which defines bore


198


, has a support surface


202


to support the connector


204


on which threads


176


can be found. The handwheel


214


has an internal gear


206


which is engaged to a pinion


208


which is, in turn, driven by a motor


174


. Motor


174


can be electrical, hydraulic, air- or gas-operated or any other kind of driver. A spring or springs


210


place a downward force on the connector


204


at its external shoulder


212


. Although different configurations are possible, those skilled in the art will appreciate that in

FIG. 34

, the pinion


208


actually drives the handwheel


214


. Handwheel


214


is, in turn, splined to connector


204


at splines


216


. The gear


206


is literally part of the assembly of the handwheel


214


in the embodiment illustrated in FIG.


34


. The handwheel assembly


214


and connector


204


can be made unitary. However, looking at the spline assembly


216


in the plan view of

FIG. 35

, it can be seen that the handwheel assembly


214


has a pair of lugs


218


which fit between lugs


220


on the connector


204


. There are, thus, gaps


222


for the purpose of allowing initial movement of the handwheel assembly


214


before it engages the lugs


220


to assist in breaking loose thread


176


from the tubular


172


when a manual operation of handwheel


214


is required. It can be appreciated by those skilled in the art that two motors can be used, one for tightening the connection and the other for loosening the connection, and these motors could have Bendix drives for disengaging the gears when not in operation. This would be preferred when it is necessary to operate the system manually by turning the handwheel.





FIG. 36

illustrates an alternative arrangement having an accessible pinion


208


′ engaged to a gear


206


′. Here, the assembly is in one piece and it holds a seal


180


′. The connector is supported by a tube


200


′ which has at its lower end a surface


202


′ to support the connector


204


′. In all other ways, the version of

FIG. 36

operates identically to the version in FIG.


34


.




Referring again to

FIG. 34

, seal


224


seals between the connector


204


and the tube


200


. Another seal


226


is toward the upper end of tube


200


to seal to fitting


196


. Accordingly, there is full swivel action for the hose


190


due to swivel elbow


188


on one end and a swivel connection at its other end at coupling


192


. Additionally, the fitting


196


allows rotation about the vertical axis of tube


200


with respect to fitting


196


.




Referring to

FIG. 34

, the apparatus A is suspended on a frame


228


. Frame


228


has aligned openings


230


and


232


on two sides, each pair accepts a bail


234


, as shown in FIG.


36


. The frame


228


can have open-ended cutouts to accept the bails


234


, or it can use a closure member


236


secured by a fastener


238


, as shown in

FIG. 36

on the right-hand side. In an alternative embodiment, the frame


228


supporting the apparatus A can be made so that its center of gravity is at a point different than between the bails


234


so that its mere weight holds the apparatus against the bails and prevents it from swinging through or between the bails. Doing it in this manner will provide a coarse alignment for the apparatus A with the tubular


172


, but it will not control side-to-side movement between the bails.




The details of how the frame


228


is securable to the bails


234


are seen in FIG.


37


. There, it will be appreciated that on one end, there is a U-shaped opening


240


which is moved into position to straddle one of the bails


234


, while the closure device


236


is secured with fasteners


238


, fully around the other bail


234


.




Referring again to

FIG. 26

, it will be seen that the elevator


242


has engaged the tubular


172


. The frame


228


can be suspended from the top drive


184


by different types of mechanisms which can either affirmatively move the frame


228


with respect to the bails


234


or alternatively which suspends the frame


228


using the bails


234


as guides and depends on operator assistance to position the apparatus A so that the thread


176


can engage the thread


178


. Thus, item


244


can be a piston/cylinder combination or a spring which suspends the weight of the apparatus A from the top drive


184


. As seen in

FIG. 26

, it is desirable to have the apparatus A out of the way so that the tubular


172


can be hooked into the elevator


242


. Having engaged the tubular


172


in the elevator


242


, it is desirable to bring the apparatus A into proximity with the tubular


172


to make up thread


176


to thread


178


. This can be accomplished in various ways, as shown in

FIGS. 27

,


28


and


30


. In

FIG. 27

, the top drive


184


, along with the bails


234


and elevator


242


, can be brought down with respect to the tubular


172


which remains stationary because it has already been secured to the tubular below it (not shown). The tubular below it is supported in the rig floor with slips. The threads


176


and


178


are brought close together prior to engagement of the seal


180


. As shown in

FIG. 28

, the final movement to get the threads


176


and


178


together can be accomplished by operation of the motor to drive the threads together and fully engage the seal


180


. The top drive


184


, bails


234


and elevator


242


can then be raised to allow the tubular


172


to be picked up by the elevators


242


.




An alternate method is illustrated in

FIG. 29 and 30

.

FIG. 29

indicates that the apparatus A can be pulled down to bring threads


176


close to threads


178


so that the motor


174


can be operated to complete the joint. The completed joint from the position shown in

FIG. 29

is shown in FIG.


30


.

FIG. 31

shows a side view of

FIG. 26

to illustrate how the bails


234


guide the frame


228


.





FIG. 32

shows an alternative to

FIG. 26

where there's no top drive available. In that situation, a hook


246


, better seen in the side view of

FIG. 33

, supports a swivel fitting


248


. A mud supply hose


250


is connected to the rig mud pumps (not shown). The balance of the assembly is as previously described. Again, the apparatus A can be supported by a piston/cylinder assembly or springs


244


′ to keep the apparatus A when a tubular


172


is being engaged in the elevators


242


and thereafter to allow the apparatus A to be brought closer to the tubular


172


to connect thread


176


to thread


178


, as previously described.




Those skilled in the art will appreciate that the advantages of the preferred embodiment are its simplicity, full bore, positive-sealing engagement, and ease of operation. The seal


180


engages a well-protected portion of the tubular connection for a more positive sealing location. The apparatus A stays out of the way to allow a tubular


172


to be easily engaged in the elevator


242


. Thereafter, the apparatus A can be brought into operating position, either by a piston/cylinder assembly. Alternatively, the weight of the apparatus A can be supported off a spring and an operator can grab the handwheel


214


to overcome the weight of the suspended apparatus A and pull it down to begin engagement of thread


176


into thread


178


. Various alternative power supplies can be used to turn the connector


204


to complete the engagement. Once the tube


200


is secured into the tubular


172


, the valve


194


can be opened so that the tubular


172


can either be put into the wellbore or pulled out.




When going into the wellbore, the displaced fluid through bore


198


returns to the mud tanks on the rig. When pulling out of the hole, fluid is made up from the mud pumps (not shown) through the bore


198


and into the tubular


172


being pulled out of the hole to facilitate rapid removal from the wellbore. As previously stated, when running tubulars into tight spots in the wellbore, the displaced fluid will come up through the tubulars into bore


198


and needs to be returned to the mud pits. to avoid spillage at the rig. Conversely, when pulling tubulars out of the wellbore, fluid needs to be pumped in to replace the volume previously occupied by the tubulars being pulled to avoid resistance of the fluids to removal of the tubular. Thus, in this embodiment, each joint can be readily connected and disconnected to the apparatus A for quick operations in running in or pulling out tubulars from the wellbore. Furthermore, in the event of a pressure surge in the well, all the connections are hard-piped to allow rapid deployment of the rig mud pumps to bring the pressure surge situation in the wellbore under control. In those situations, valve


194


can also be closed and other assemblies installed in lieu of or in addition to hose


190


to aid in bringing the unstable situation downhole under control. Hose can be connected to a mud scavenging or suction system. It can be appreciated by those skilled in the art that a safety valve as described in the apparatus of

FIG. 11

can be attached below the thread


176


having a seal similar to


180


, thereby allowing complete well control as described for the apparatus of FIG.


11


.




Referring now to

FIGS. 38-45

, an alternative embodiment to the preferred embodiment previously described is discussed. In this embodiment, rotation is not required to lock the apparatus A to the tubular. Instead, a locking device allows the apparatus to be simply pushed into the tubular for locking therewith as well as for a sealing connection which allows the addition of mud or the receipt of mud, depending on the direction of movement of the tubular.




Referring now to

FIGS. 38 and 39

, the embodiment which allows the connection to be made up by simply pushing in the apparatus A into a tubular


252


is disclosed. As before, a frame


228


′ has aligned openings


230


′ and


232


′ to engage the bails (not shown). A mud hose (not shown) is connected to connection


254


and may include a valve (not shown). The mud hose (not shown) is connected into a housing


256


. Secured within housing


256


is locking member


258


, which is held to the housing


256


at thread


260


. A series of downwardly oriented parallel grooves


262


are present on the locking member


258


. A locking collet


264


has a series of projections


266


which are engageable in grooves


262


. A piston


268


is biased by a spring


270


off of housing


256


to push down the collet


264


. Since the locking member


258


is fixed, pushing down the collet


264


ramps it radially outwardly along the grooves


262


of locking member


258


for engagement with a tubular


252


, as shown in the final position in FIG.


39


. Seals


272


and


274


seal around opening


276


. A groove


278


is accessible through opening


276


for release of the apparatus A by insertion of a tool into groove


278


and applying a force to drive the collet


264


upwardly with respect to locking member


258


, thus moving projections


266


within grooves


262


and allowing the apparatus A to be retracted from the tubular


252


. A seal


280


lands against surface


282


in the tubular


252


for sealing therewith, as shown in FIG.


39


. Another seal


284


is on piston


268


to prevent loss of drilling mud under pressure which surrounds the spring


270


from escaping onto the rig floor. Similarly, seal


286


serves the same purpose.




Those skilled in the art will appreciate that in this embodiment, the apparatus A is simply brought down, either with the help of a rig hand lowering the traveling block or by automatic actuabon, such that the collet


264


, which has an external thread


288


, can engage the thread


290


in the tubular


252


. This occurs because as the apparatus A is brought toward the tubular


252


, the piston


268


is pushed back against spring


270


, which allows the collet


264


to have its projections


266


ride back in grooves


262


of the locking mechanism


258


. The spring


270


continually urges the seal


280


into sealing contact with the mating tubular surface. Upon application of a pickup force to the housing


256


, the locking mechanism


258


along with its grooves


262


cam outwardly the projections


266


on the collet


264


, forcing the thread


288


into the thread


290


to secure the connection. At that time, the seal


280


is in contact with the internal surface


282


of the tubular


252


to seal the connection externally. Those skilled in the art will appreciate that internal pressure in bore


292


will simply urge the locking member


258


in housing


256


away from the tubular


252


, which will further increase the locking force on the collets


264


, and that the internal pressure will also urge piston


268


into contact with the tubular member


252


, maintaining sealing engagement of seal


280


. As a safety feature of this apparatus, in order to release this connection, the pressure internally in bore


292


needs to be relieved and a tool inserted into slot


278


so that the collets


264


can be knocked upwardly, thus pulling them radially away to release from the thread


290


on tubular


252


. Sequential operations of a valve on the mudline (not shown) can be then employed for spill-free operations on the rig floor. Essentially, once the connection is made as shown in

FIG. 39

, the valve on the mudline is opened and the tubular


252


can be run into or out of the hole. The connection is then released as previously described by use of groove


278


. As in the other embodiments, the full bore is maintained.




There may be difficulty in getting the connection shown for the apparatus A in

FIGS. 38 and 39

to release through the use of a tool applied on groove


278


. Accordingly, the next embodiment illustrated in

FIGS. 40-45

can be employed to more fully automate the procedure. The principle of operation is similar, although there are several new features added. Where the operation is identical to that in

FIGS. 38 and 39

, it will not be repeated here. What is different in the embodiment of

FIG. 40

is that there is a tube


294


which is now biased by a spring


296


. At the lower end of tube


294


is a seal


298


which is preferably a chevron shape in cross-section, as shown in FIG.


40


. An external shoulder


300


is used as a travel stop within the tubular


302


for proper positioning of the seal


298


, as shown in FIG.


41


. Thus, in this embodiment, the seal


298


engages surface


304


inside the tubular


302


for sealing therewith. Pressure in bore


306


, in conjunction with the force from spring


296


, keeps the tube


294


pushed down against the tubular


302


. The other feature of this embodiment is that the locking and release is done automatically. Extending from the housing


308


is a frame


310


with a pair of opposed openings


312


. Connected to locking member


258


′ is a plate


314


. A motor


316


which can be of any type has shafts


318


and


320


extending from it which can be selectively extended or retracted. The shafts


318


and


320


are respectively connected to connections


322


and


324


. Connection


324


extends out of or is a part of the collets


264


′. A spring


326


forces apart plate


314


from the assembly which is the collets


264


′.




Those skilled in the art will appreciate that when it comes time to engage the apparatus A as shown in

FIG. 40

into a tubular


302


, the motor or


5


motors


316


can be engaged to bring the plate


314


closer to the collet member


264


′ to thus retract the collet member


264


′ into the grooves


262


′ of the locking member


258


′. This position is shown in

FIG. 41

, where the spring


326


is stretched as plate


314


is moved away from the collet assembly


264


′. The collets with the thread


288


′ can now slip in and engage the thread


290


on the tubular


302


. As this is happening, the spring


296


biases the tube


294


to engage the seal


298


onto surface


304


. Thereafter, the motor or motors


316


are engaged to bring together the plate


314


from the collets


264


′, thus forcing the collets


264


′ to be cammed radially outwardly as the locking member


258


is forced upwardly by the motor or motors


316


. The apparatus A is now fully connected, as shown in FIG.


42


. The collet assembly


264


′ has a set of opposed dogs


328


shown in FIG.


43


. These dogs


328


extend into openings or slots


312


to prevent relative rotation of the collet assembly


264


′ with respect to frame


310


. A guide


330


is conical in shape and assists in the initial alignment over a tubular


302


. The guide


330


is part of the frame


310


and the frame


310


lands on top of the tubular


302


, as shown in

FIG. 41. A

more detailed view of the collet assembly


264


′, showing threads or grooves


288


′ which engage the thread


290


in the tubular


302


, is shown in FIG.


44


.

FIG. 45

is similar to

FIGS. 40-42

, with the exception that the housing


308


is more readily removable from the frame


310


using lugs


332


which can be hammered onto make or release the joint between the housing


308


and the frame


310


. In all other ways, the operation of the embodiment of the apparatus A shown in

FIG. 45

is identical to that shown in

FIGS. 40-42

.




Those skilled in the art will appreciate that there are advantages to the embodiment shown in

FIGS. 40-42

to that shown in

FIGS. 38-39

. By using one or more motors which separate and bring together parallel plates, the collets


264


′ can be placed in a position where they can be easily pushed into a tubular


302


. Then by reverse actuating the motor and allowing the locking mechanism


258


to push the collet assembly


264


′ outwardly, the apparatus A is locked to the tubular


302


and seal


298


, which can be any type of seal, seals around the tube


294


to accept returns or to provide mud, depending on the direction of movement of the tubular


302


. Thus, by the use of the motor


316


, which brings together and separates the plates


314


, the outward bias on the collet assembly


264


′ can be controlled by a power assist which greatly speeds up the connection and disconnection to each individual tubular


302


. As in previous embodiments, the full bore of the tubular is maintained.




The foregoing disclosure and description of the invention are illustrative and explanatory thereof, and various changes in the size, shape and materials, as well as in the details of the illustrated construction, may be made without departing from the spirit of the invention.



Claims
  • 1. An apparatus for delivery or receipt of fluids with respect to tubulars run, one after another, into or out of a well bore, said tubulars having an outer surface, comprising:a housing comprising a first and second fluid connection; said housing further comprising a first tubular telescoping member defining a passage therein and having a first seal mounted internally in said passage adjacent its lower end for repeatedly sealingly engaging and disengaging, as a result of said first tubular member telescoping with respect to said housing without rotation and without locking to the tubular, from the outer surfaces of a plurality of tubulars which are run or removed one after another from the well bore, so that pressurized fluids can pass through said first and second connections in either direction.
  • 2. The apparatus of claim 1, wherein the tubular has a long bore and an upset or coupling adjacent the long bore and wherein:said first telescoping member has an open cross-sectional area at least as large as the tubular long bore.
  • 3. The apparatus of claim 1, wherein:said first telescoping member is connected by a latch actuable from outside said first telescoping member and acting as a removable mounting to said housing.
  • 4. An apparatus for delivery or receipt of fluids with respect to tubulars run into or out of a wellbore, comprising:a frame supporting a housing, said housing having a first and second fluid connection; said housing further comprising a first telescoping member having a first seal adjacent its lower end for sealingly engaging a tubular to be run in or removed from the wellbore so that fluids can pass through said first and second connections in either direction; said housing comprises a thread at its lower end engageable to the thread on a tubular by relative rotation of said housing with respect to said telescoping member.
  • 5. An apparatus for delivery or receipt of fluids with respect to tubulars run one after another into or out of a well bore, comprising:a housing comprising a first and second fluid connection; said housing further comprising a first telescoping member having a first seal adjacent its lower end for repeatedly sealingly engaging and disengaging, as a result of telescoping movement without rotation and without locking to the tubular, to a plurality of tubulars to be, one after another, run in or removed from the well bore so that pressurized fluids can pass through said first and second connections in either direction; said first telescoping member defining a passage therein; and a travel stop on said first telescoping member in said passage to position said first seal on the tubular.
  • 6. The apparatus of claim 5, wherein:said first seal is mounted in said passage for selective engagement with the outside of the tubular.
  • 7. An apparatus for delivery or receipt of fluids with respect to tubulars run into or out of a wellbore, comprising:a frame supporting a housing, said housing having a first and second fluid connection; said housing further comprising a first telescoping member having a first seal adjacent its lower end for sealingly engaging a tubular to be run in or removed from the wellbore so that fluids can pass through said first and second connections in either direction; a travel stop on said first telescoping member to position said first seal on the tubular; said travel stop is expandable to allow it to be pushed out of the way by a portion of said housing which can translate with respect to said first telescoping member.
  • 8. The apparatus of claim 7, wherein:said housing having a thread at its lower end engageable with the tubular upon relative movement of said housing with respect to said first telescoping member.
  • 9. The apparatus of claim 8, wherein:said housing can rotate with respect to said first telescoping member for making up said thread to the tubular.
  • 10. An apparatus for delivery or receipt of fluids with respect to tubulars run into or out of a wellbore, comprising:a frame supporting a housing, said housing having a first and second fluid connection; said housing further comprising a first telescoping member having a first seal adjacent its lower end for sealingly engaging a tubular to be run in or removed from the wellbore so that fluids can pass through said first and second connections in either direction; a valve body connected to said housing having a thread at the lower end thereof for selective engagement to the tubular to control pressures in the well.
  • 11. The apparatus of claim 10, wherein:actuation of said first telescoping member actuates a valve member in said body toward open and closed positions.
  • 12. A fill-up and circulating apparatus suspended from a traveling block for filling fluid into a tubular and circulating fluid through the inside surface of the tubular and into a wellbore, the fill-up and circulating apparatus comprising:a top drive suspended from the traveling block, and further comprising a flow path therein; a fill-up and circulating apparatus having a body with a flow path therethrough, which forms an extension of said flow path in said top drive, said fill-up and circulating apparatus having an upper end fixedly supported by said top drive, a lower end, and a telescoping member having a flow path therethrough and having a seal thereon, said seal selectively extendable from an initial position above the lower end of said body to a second position past said lower end of said body for selective contact with the tubular.
  • 13. The apparatus of claim 12, wherein:said telescoping member is power driven.
  • 14. The apparatus of claim 13, wherein:said telescoping member is pneumatically driven.
  • 15. The apparatus of claim 12, wherein:said telescoping member is not actuated by said top drive.
  • 16. The apparatus of claim 12, wherein:said fill-up and circulating apparatus is directly connected to said top drive.
  • 17. The apparatus of claim 12, wherein:said a seal is mounted adjacent a lower end of said telescoping member to selectively sealingly engage the tubular.
  • 18. The apparatus of claim 17, wherein:said seal sealingly engages on top or on the outside of the tubular.
  • 19. The apparatus of claim 17, wherein:said seal does not enter onto the tubular.
  • 20. The apparatus of claim 12, wherein the tubular has a long bore and an upset or coupling adjacent to the long bore and, wherein:said telescoping member has an open cross-sectional area at least as large as the tubular long bore.
  • 21. The apparatus of claim 12, further comprising:a fill-up valve in said body.
  • 22. The apparatus of claim 12, wherein:said telescoping member is connected by a latch acting as a removable mounting to said body.
  • 23. A fill-up and ciculating apparatus suspended from a traveling block for filling fluid into a tubular and circulating fluid through the inside surfaces of the tubular and into a wellbore, the fill-up and circulating apparatus comprising:a top drive rig assembly suspended from the traveling block, and further comprising a top drive unit having a flowpath therein in communication with said flowpath in said top drive; said fill-up and circulating apparatus having a body with an upper end fixedly supported by said top drive, a lower end, and a telescoping member selectively extendable past said lower end for selective contact with the tubular; said telescoping member mounted over said body; said body rotatable by said top drive while telescoping member is stationary; said lower end comprising threads which can be selectively made up to the tubular.
  • 24. A tubular fill-up and circulating tool, fully supportable above a plurality of tubulars run, one after another, into or out of a well bore, comprising:a body having a passage therethrough, said body comprising a stationary and a movable component which, in an initial position, are out of contact with a particular one of a plurality of tubulars to be run into or out of a well bore; said movable component comprising a resilient seal in said passage, said resilient seal repeatedly telescopingly movable without rotation and without locking to the tubular for multiple sealing engagements and disengagements with the outer periphery of a plurality of tubulars to allow repeated instances of pressurized fluid to pass through said passage.
  • 25. The tool of claim 24 wherein:said resilient seal on said movable component is mounted adjacent a lower end thereof having a seal diameter such that upon application of internal pressure in said body, said movable component experiences a net force to hold said seal in contact with the tubular.
  • 26. The tool of claim 24, wherein the tubular has a long bore and an upset or coupling adjacent to the long bore and, wherein:said movable component has an open cross-sectional area at least as large as the tubular long bore.
  • 27. The apparatus of claim 24, wherein:said first telescoping member is connected by a latch actuable from outside said first telescoping member and acting as a removable mounting to said housing.
  • 28. A tubular fillup and circulating tool comprising:a body having a passage therethrough, said body comprising a stationary and a movable component; said movable component selectively movable for sealing engagement with the outer periphery of the tubular; a resilient seal on said movable component is mounted adjacent a lower end thereof having a seal diameter such that upon application of internal pressure in said body, said movable component experiences a net force to hold said seal in contact with the tubular; said stationary component further comprises a connection at a lower end thereof; said movable component retractable sufficiently to expose said connection to allow it to be selectively sealingly affixed to the tubular.
  • 29. A tubular fill-up and circulating tool, comprising:a body having a passage there through, said body comprising a stationary and a movable component; said movable component comprising a resilient seal in said passage, said resilient seal selectively movable for sealing engagement with the outer periphery of the tubular; said resilient seal mounted on said movable component adjacent the lower end thereof and having a seal diameter such that upon application of internal pressure in said body, said movable component experiences a net force to hold said seal in contact with the tubular; a mud saver valve insertable in said passage; said mud saver valve can be defeated by pressure in said passage with said seal in sealing engagement with said tubular.
  • 30. A fillup and circulating tool comprising:a body having a passage therethrough; a telescoping assembly mounted over said body; and adjustment mechanism to selectively change the initial untelescoped mounting position of said telescoping assembly relative to said body, independently of actuation of said telescoping assembly to extend its length.
  • 31. The tool of claim 30, wherein:said adjustment mechanism allows removal of said telescoping assembly from said body.
  • 32. The tool of claim 30, further comprising:a fill-up valve in said body.
  • 33. The tool of claim 30, wherein:said telescoping assembly is connected by a latch acting as a removable mounting to said body.
  • 34. A fillup and circulating tool comprising:a body having a passage therethrough; a telescoping assembly mounted over said body: an adjustment mechanism to selectively change the initial position of said telescoping assembly relative to said body, independently of actuation of said telescoping assembly to extend its length; said body further comprises a valve; said valve activated by extension or retraction of said telescoping assembly.
  • 35. The tool of claim 34, further comprising:a seal on said telescoping assembly to engage the outside of a tubular such that pressure applied in said body with said seal engaged to the tubular will put a net force on said telescoping assembly to force said seal toward the tubular.
  • 36. The tool of claim 35, further comprising:a travel stop to engage near the top of the tubular to properly position said seal in a portion of the tubular near its end where there are less tong gouges.
  • 37. The tool of claim 36, wherein:said travel stop is resilient and can change dimensions from a smaller size so it can engage the tubular to a larger size so that said telescoping assembly can be retracted onto said body to expose a lower end thereof.
  • 38. The tool of claim 37, further comprising:a connection at said lower end of said body to selectively sealingly secure said body to the tubular; said body further comprises at least one external passage to facilitate retraction of said telescoping assembly which supports said travel stop, over said body by permitting liquid displacement through said passage.
  • 39. A fillup and circulating tool for a tubular; comprising:a body having an end and having a passage therethrough; a telescoping assembly mounted to said body having a seal adjacent a lower end thereof for selective extension beyond said end of said body for sealing engagement of said seal with the tubular; a valve in said passage operable by said telescoping assembly.
  • 40. The tool of claim 39, wherein:said valve operates by an approximately 90° turn of a ball activated by said telescoping assembly through engagement of a pin in a slot; said body has a thread at its lower end for selective sealed contact with the tubular.
  • 41. The tool of claim 39, further comprising:a thread on said body to selectively engage the tubular.
  • 42. The tool of claim 39, further comprising:a fill-up valve in said body.
  • 43. The tool of claim 39, wherein:said telescoping assembly is connected by a latch acting as a removable mounting to said body.
  • 44. A fillup and circulating tool; comprising:a body having a passage therethrough; a telescoping assembly mounted to said body having a seal adjacent a lower end thereof; a valve in said passage operable by said telescoping assembly; said seal engages the outside of the tubular such that pressure in said passage with said seal engaged to the tubular applies a net force to said telescoping assembly tending to hold said seal in place.
  • 45. The tool of claim 44, further comprising:a travel stop on said telescoping assembly that can expand so that said telescoping assembly can be retracted over said body and contract so that said travel stop will engage the top of the tubular.
  • 46. The tool of claim 45, wherein:said travel stop comprises a resilient ring cammed by said body to its said expanded position and stopped by a tab on said telescoping assembly to define its said retracted position.
  • 47. The tool of claim 45, wherein:said body comprises at least one external passage to permit fluid displacement as said travel stop is moved over said body.
  • 48. A tubular fill-up and circulating tool for repeated engagement and disengagement with a plurality of tubulars run one after another into or out of a well bore, comprising:a body comprising a passage therethrough; a telescoping member mounted to said body and having a passage therethrough for repeated engagement and disengagement with a plurality of tubulars run into or out of the well bore; said telescoping member further comprising a seal mounted to said passage therein to repeatedly sealingly engage and release from the outside of the tubulars as a result of telescoping without rotation and without locking to the tubular with respect to said body, whereupon engagement pressurized fluid can be conducted through said passage.
  • 49. The tool of claim 48, wherein the tubular has a long bore and an upset or coupling adjacent to the long bore and wherein:said telescoping member has an open cross-sectional area at least as large as the tubular long bore.
  • 50. The apparatus of claim 48, wherein:said first telescoping member is connected by a latch actuable from outside said first telescoping member and acting as a removable mounting to said housing.
  • 51. A tubular fillup and circulating tool, comprising:a body having a passage therethrough; a telescoping member mounted to said body for selective engagement with the tubular; said telescoping member further comprising a seal to engage the outside of the tubular; a travel stop on said telescoping member wich is expandable to straddle said body and which contracts to a small enough dimension to engage the tubular when advanced beyond said body.
  • 52. The tool of claim 51, wherein:said body cams said travel stop to its expanded position and said telescoping member comprises a stop surface defining the contracted position of said travel stop.
  • 53. The tool of claim 52, further comprising:a valve in said passage activated by movement of said telescoping member.
  • 54. The tool of claim 53, further comprising:a plurality of initial positions on said body for said telescoping member so as to permit a variety of different overall lengths with said telescoping member extended.
  • 55. A fillup and circulating tool comprising:a body having a passage therethrough; a telescoping assembly mounted over said body; an adjustment mechanism to selectively change the initial position of said telescoping assembly relative to said body independently of actuation of said telescoping assembly to extend its length; wherein the tubular has a long bore and an upset or coupling adjacent to the long bore and, wherein: said telescoping member has an open cross-sectional area at least as large as the tubular long bore.
  • 56. A fillup and circulating tool; comprising;a body having a passage therethrough; a telescoping assembly mounted to said body having a seal adjacent at lower end thereof; a valve in said operable by said telescoping assembly; wherein the tubular has a long bore and an upset or coupling adjacent to the long bore and, wherein: said telescoping member has an open cross-sectional area at least as large as the tubular long bore.
  • 57. A fill-up and circulating apparatus suspended from a traveling block for filling fluid into a tubular and circulating fluid through the inside surfaces of the tubular and into a wellbore, the fill-up and circulating apparatus comprising:a top drive rig assembly suspended from the traveling block, and further comprising a top drive unit having a flowpath therein; a fill-up and circulating apparatus having a flowpath therein in communication with said flowpath in said top drive; said fill-up and circulating apparatus having a body with an upper end fixedly supported by said top drive, a lower end, and a telescoping member selectively extendable past said lower end for selective contact with the tubular; a thread on said body for selective engagement to the tubular.
  • 58. A tubular fillup and circulating tool comprising:a body having a passage therethrough, said body comprising a stationary and a movable component; said movable component selectively movable for sealing engagement with the outer periphery of the tubular; a thread on said body to selectively engage the tubular.
  • 59. A fillup and circulating tool comprising:a body having a passage therethrough; a telescoping assembly mounted over said body; an adjustment mechanism to selectively change the initial position of said telescoping assembly relative to said body, independently of actuation of said telescoping assembly to extend its length; a thread on said body to selectively engage the tubular.
  • 60. A tubular fillup and circulating tool, comprising:a body having a passage therethrough; a telescoping member mounted to said body for selective engagement with the tubular; said telescoping member further comprising a seal to engage the outside of the tubular; a thread on said body to selectively engage the tubular.
  • 61. An apparatus for delivery or receipt of fluid with respect to tubulars run into or out of a wellbore, said tubulars having an outer surface, comprising:a frame supporting a housing, said housing having a first and second fluid connection; said housing further comprising a first tubular telescoping member defining a passage therein and having a first seal mounted internally in said passage adjacent its lower end for sealingly engaging a tubular on its outer surface to be run in or removed from the wellbore so that fluid can pass through said first and second connections in either direction; and a fill-up valve in said housing.
  • 62. A tubular fill-up and circulating tool, comprising;a body having a passage therethrough, said body comprising a stationary and a movable component; said movable component comprising a resilient seal in said passage, said resilient seal selectively movable for sealing engagement with the outerperiphery of the tubular; and a fill-up valve in said body.
  • 63. A tubular fill-up and circulating tool, comprising:a body having a passage there through; a telescoping member mounted to said body and having a passage there through for selective engagement with the tubular; said telescoping member further comprising a seal mounted its passage therein to engage the outside of the tubular; a fill-up valve in said body.
Parent Case Info

This application includes the subject matter of provisional filing No. 60/084,964 filed May 11, 1998, as shown in FIGS. 1-10, and new material shown in the remaining Figures.

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Provisional Applications (1)
Number Date Country
60/084964 May 1998 US