The present invention relates to a tubular heat exchanger configured for transferring heat from a heat transfer fluid to a specific product, or vice versa; where said heat exchange includes heating and cooling processes as well as drying processes; and where the heat exchanger object of the invention is encompassed within the field of food preservation and preparation.
The purpose of this heat exchanger is to perform tasks of heating, cooling or drying products that can be both foods, in a preferred embodiment, and any other type of products that must be heated or cooled, such as sludge in waste water treatment plants, for example. Said exchanger furthermore allows improving the energy efficiency of heat transfer with respect to the exchangers known until now, having a small and compact size, in addition to reducing the heat treatment time depending on the type of product to be treated.
By way of introduction, the use of heat exchangers having a tubular configuration intended for heating or cooling specific products is known; in this sense, said heat exchangers seek to provide a large contact surface between the heat transfer fluid and the product to be treated to thus maximize the heat transfer between them; to that end, a heat exchanger comprising a large tubular sleeve with an inlet for the entrance of the product to be treated, and an outlet for the exit of the already treated product is commonly used; and internally housing a circuit or a plurality of tubes physically isolating the heat transfer fluid from the product to be treated allowing the heat transfer between them.
Depending on the amount of product to be treated, the sizes of the sleeves vary greatly, even being able to take up very large volumes which make positioning them in closed spaces difficult, and it involves the reduction of space in factories.
In such tubular exchangers, the product to be treated enters through one end of the sleeve, transfers thermal energy to the heat transfer fluid and, is then removed through the area close to the other end of the sleeve; but it is common to find dead areas inside the sleeve, dead areas refer to areas where the product to be treated is housed and remains motionless, or moves at a very low speed through the inside of the sleeve; modifying the treatment time and therefore obtaining products with unwanted or varied temperatures depending on the area of the sleeve where it has been treated.
Due to that drawback, the creation of compartments inside the sleeve of the exchanger is known, where such compartments are obtained by means of dividing with plates which comprise strategically located holes so that the product to be treated must compulsorily circulate through said holes, marking a specific trajectory and improving the energy efficiency of the exchanger as a whole.
However, even though this solution successfully improves the heat transfer with respect to the exchanger that has no compartments, the product does not flow through the entire volume of said compartments inside the chamber, there being small dead areas that, though being much smaller than in the exchanger that has no compartments, continue to cause the production of a treated product the thermal characteristics of which may not be the initially desired characteristics.
Therefore, in view of the aforementioned drawbacks it is necessary to provide a new tubular heat exchanger which allows solving the aforementioned drawbacks in terms of accelerating product heating or cooling time as a result of an improvement in the heat transfer; in addition to reducing the size of the components to not only reduce the manufacturing cost, but rather to also aid in said heat transfer; as well as being formed by simple elements that can be easily maintained and replaced in the event of a breakdown or failure.
The present invention relates to a tubular heat exchanger comprising the following technical features:
It is therefore observed that the exchanger object of the invention comprises a piston that moves in a reciprocal manner through the inside of the sleeve, and where said piston comprises a shaft comprising at least one pair of plates, such that when the shaft moves in a reciprocal manner, the plates preferably move integrally with said shaft; and this causes a displacement of the volume of the sub-chamber created inside each chamber, such that the product to be treated is forced to move depending on the reciprocating movement of the piston.
In this sense, the product to be treated enters through the inlet of the chamber and contacts a chamber inside the sleeve, the piston moves towards the inlet of the sleeve and forces the product to look for alternative paths to reach the proximities of the diaphragm, the product to be treated therefore circulates through said at least one hole of each plate to reach the annular space comprised between the diameter of the central hole of said at least one diaphragm and the outer diameter of the shaft; subsequently, the piston again moves in a reciprocal manner repeating the sequence of movement and circulation of the product to be treated through a second plate; and so on so forth to reach the outlet of the sleeve.
Depending on the location of said at least one hole of each plate for the passage of product to be treated, the product to be treated is forced and directed through a specific path, preventing dead areas and improving the energy efficiency of the heat exchanger object of the invention; additionally reducing the size of the heat exchanger since large surfaces are not needed to achieve a high heat transfer, rather the piston itself increases the heat transfer with its longitudinal reciprocating movement inside the sleeve of the exchanger.
In this sense, the movement of the piston inside each chamber forces the product to move to the side opposite the movement of said piston. Therefore, the product closest to the piston moves from the center of the exchanger towards the periphery (towards the only escape route that it has), traversing the plurality of tubes in a perpendicular manner. The heat transfer that occurs is therefore very efficient since the product to be treated is forced to travel on an indirect path between the tubes through which the heat transfer fluid circulates to the inner periphery of each chamber, the flow not being a laminar flow and a significant turbulence that favors the heat transfer between the product and the heat transfer fluid is produced.
In relation to the composition of both the diaphragm and of the plates of the piston, the following possibilities that are completely complementary to one another are contemplated:
The elastomer assures the leak-tightness between the corresponding chambers and sub-chambers created by the diaphragm since it seals the space between the outer diameter of the diaphragm and the inner surface of the sleeve, as well as the spaces between the outer surface of the first plurality of tubes carrying the heat transfer fluid and the holes of said at least one diaphragm which said first plurality of tubes go through.
In relation to said first plurality of tubes carrying the heat transfer fluid, the possibility of them being hollow and one of their ends being a blind end is contemplated; where inside said first plurality of tubes a second plurality of tubes is coaxially coupled to each tube, respectively, where both ends of this second plurality of tubes are open ends; and where the heat transfer fluid enters through one of the ends of the second plurality of tubes, circulates towards the second end, contacts the blind end of each of the tubes of the first plurality of tubes, and returns through the annular space comprised between the outer surface of the second plurality of tubes and the inner surface of the first plurality of tubes.
In other words, the first plurality of tubes internally comprises the second plurality of tubes, between outer tube and inner tube, respectively, such that the second plurality of tubes (or tubes for the entry of service fluid) forms a tubular bundle that is inserted into the first plurality of tubes (or blind tubes); such that the heat transfer fluid (or service fluid), reaches the end of each tube of the second plurality of tubes, and contacts the blind end of each tube of the first plurality of tubes, and is therefore forced to continue through the annular space comprised between the outer diameter of each tube of the second plurality of tubes and the inner diameter of each tube of the first plurality of tubes, to reach an outlet.
In this sense, the following possibility is contemplated:
Both bases can thus be hermetically coupled to one another and to one of the ends of the sleeve, where in a preferred embodiment:
In relation to the path which the product to be treated must follow from its entrance into the sleeve to its exit, the possibility of said at least one hole of each plate configured for allowing the passage of the product to be treated being located in the perimeter of each plate is contemplated; therefore and according to the arrangement of the inlets and outlets of the sleeve, and of the hole of said at least one diaphragm, the product to be treated follows the following path or trajectory:
The product to be treated thus follows a trajectory travelling the entire periphery and center of the sleeve, assuring the absence of dead areas; and greatly improving the heat transfer between the product and the plurality of tubes since it has to travel over a large surface and inner volume of the sleeve of the exchanger object of the invention.
In relation to the integral reciprocating translational movement between the shaft and the plates of the piston, the possibility of each plate of the piston comprising a plurality of bars coupled to respective plates is contemplated, such that the movement of the shaft of the piston is integral with the movement of each of the plates; and where said bars go through a plurality of holes of said at least one diaphragm.
It is therefore observed that the plurality of holes of the diaphragm can be used both for the passage of the first plurality of tubes, and of the plurality of bars connecting respective plates of the piston, causing both plates to move integrally with said piston in a simple manner.
Additionally, the possibility of the sleeve comprising at least one draining hole located in the lower portion of said sleeve is contemplated.
Furthermore, in a particular embodiment the possibility of the tubular sleeve comprising a U-shaped cross-section is contemplated; in the form of a tank or vessel which is open at one of its ends, where the plurality of tubes of the heat transfer fluid, the piston with the corresponding plates perpendicular to the shaft of the piston and the diaphragm system are thus located inside said sleeve in the form of a tank. Additionally, the possibility of the tubular sleeve comprising a cover coupled on one of the sides of said tubular sleeve is contemplated; where said cover closes the ends of the U-shaped cross-section and allows sealing the space inside the sleeve, once the product to be treated is poured therein from the upper portion of the sleeve and the inlets for the entrance of the product to be treated can therefore be dispensed with, the existence of holes in the lower portion for subsequent discharge being contemplated.
Finally, the possibility of the shaft of the piston comprising a hydraulic rod is contemplated; such that a correct operation in the reciprocating translational movement of the shaft of the piston is assured; and where the shaft preferably comprises a gasket having at least one fish tape and a catch to assure the absence of product or heat transfer fluid leaks to the outside of the sleeve of the tubular heat exchanger object of the invention.
Therefore, according to the described invention the tubular heat exchanger constitutes a significant novelty in heat exchangers used today and it allows:
To complement the description that is being made and for the purpose of aiding to better understand the features of the invention according to a preferred practical embodiment thereof, a series of drawings is attached as an integral part of said description in which the following is depicted with illustrative and non-limiting character:
As can be seen in
It is observed in
Similarly, it is observed in
In relation to the integral movement of each plate (6) with the tubular shaft (5a) of the piston, it is observed that each plate (6) comprises a plurality of bars (9) coupled to respective plates (6) such that the movement of the tubular shaft (5a) of the piston (5) is integral with the movement of each of the plates (6); and where said bars (9) go through a plurality of holes (4c) of said diaphragm (4), such that the movement of each plate (6) is identical for the other plates (6), in this case two in number.
In relation to the tubes carrying the heat transfer fluid, it can be observed in
Additionally, it is observed that the first plurality of tubes (3a) is coupled to a first base (7) comprising an outlet (7a) for the exit of the heat transfer fluid; and the second plurality of tubes (3b) is coupled to a second base (8) comprising an inlet (8a) for the entrance of the heat transfer fluid.
Furthermore, it can be observed in
Furthermore, in view of the sequence of drawings shown in
Finally, it can be observed in
In view of this description and set of drawings, the person skilled in the art will understand that the embodiments of the invention which have been described can be combined in many ways within the object of the invention. The invention has been described according to several preferred embodiments thereof, but for the person skilled in the art it will be evident that multiple variations can be introduced in said preferred embodiments without exceeding the object of the claimed invention.
Number | Date | Country | Kind |
---|---|---|---|
P201131013 | Jun 2011 | ES | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/ES2012/070450 | 6/18/2012 | WO | 00 | 12/16/2013 |