Benefit is claimed to European Patent Application No. 19219062 filed Dec. 20, 2019 and European Patent Application No. 19173970 filed May 12, 2019; the contents of both of which are incorporated by reference herein in their entirety.
The present invention relates to a tunable prism.
Particularly, such a tunable prism can be used to deflect a light beam incident on the prism in a controlled tunable fashion, i.e. an optical deflection angle of the light beam can be adjusted.
The tunable prism according to the present invention can therefore be used for beam steering application, optical image stabilization, and super resolution (e.g. by means of pixel shifting).
Since it is often required to integrate tunable prisms in devices with rather restricted and small installation spaces in a certain direction (such as smart phones and other consumer electronics), it is desirable to minimize the design at least in one critical dimension of the prism while having at the same time a clear aperture along this direction that is as large as possible.
It is an objective of the present invention to provide an improved tunable prism, particularly regarding the above-stated challenge of reducing the installation space and maximizing the clear aperture in a certain direction.
This objective is solved by a tunable prism having the features of claim 1.
Advantageous embodiments of this aspect of the present invention are stated in the corresponding sub claims and are described below.
According to claim 1, a tunable prism for deflecting a light beam incident on the tunable prism is disclosed, wherein the tunable prism comprises:
In the following, embodiments of the aspects of the present invention as well as further features and advantages of the present invention are described with reference to the Figures, wherein
According to claim 1, a tunable prism for deflecting a light beam incident on the tunable prism is disclosed, wherein the tunable prism comprises:
Particularly, said angle can be a dihedral angle, i.e. the angle between the extension plane of the first surface and the extension plane of the second surface in a third plane which cuts the intersection between the two extension planes at right angles.
In all embodiments, the surface area of the first optical element that is attached to the member can be a surface area. Particularly, it can comprise a circular, an elliptical or a rectangular shape (other shapes are also conceivable). In the same way, the surface area of the second optical element that is attached to the member can be a surface area. Particularly, it can also comprise a circular, an elliptical, or a rectangular shape (other shapes are also conceivable).
Particularly, the surfaces areas of the optical elements do not need to be flat. They can also be curved (e.g. have a concave or a convex shape or form any other wave shaping element). The optical elements can also have one surface (e.g. the surface area) that is flat while the opposing surface comprises a different shape or vice versa.
The tunable prism allows in principle to have a small height in one direction which can be of the order of the clear aperture of the system, while components such as individual actuators of the actuator system can be arranged along a direction that is perpendicular to said height direction. This allows to integrate the tunable prism in devices such as smart phones which have restricted installation spaces in one direction (e.g. perpendicular to the display surface).
According to an embodiment of the present invention, the surface area of the first optical element is connected to a portion of the first surface such that the first surface comprises a free circumferential portion not covered by the surface area of the first optical element, and/or wherein the surface area of the second optical element is connected to a portion of the second surface such that the second surface comprises a free circumferential portion not covered by the surface area of the second optical element. Particularly, said circumferential portion of the first surface surrounds said portion of the first surface. Furthermore, particularly, said circumferential portion of the second surface surrounds said portion of the second surface.
Particularly, the surface area of the first optical element can be delimited by a circumferential edge of the first optical element. Further, the surface area of the second optical element can be delimited by a circumferential edge of the second optical element.
Furthermore, according to an embodiment of the present invention, the member is a container filled with the optical medium, wherein the container comprises a first transparent and elastically deformable membrane and a second transparent and elastically deformable membrane, wherein the two membranes are connected by a circumferential lateral wall of the container, and wherein the first membrane forms said first surface, and wherein the second membrane forms said second surface, wherein the optical medium is arranged between the first and the second membrane. Particularly, the free circumferential portion of the first surface is formed by a corresponding free circumferential portion of the first membrane. Similarly, the free circumferential portion of the second surface is particularly formed by a corresponding free circumferential portion of the second membrane.
Particularly, the first surface and/or the second surface can comprise an anti-reflection coating to minimize reflection of the prism.
According to a further embodiment, the lateral wall can be a rigid lateral wall. According to yet another embodiment, particularly for reducing a force necessary for tilting the first or second optical element, the lateral wall is a flexible lateral wall.
Furthermore, according to an embodiment of the present invention, a diameter of the surface area of the first optical element is smaller than a diameter of a volume surrounded by the circumferential lateral wall. Further, in an embodiment, a diameter of the surface area of the second optical element is smaller than the diameter of said volume surrounded by the circumferential lateral wall.
Furthermore, according to an alternative embodiment of the present invention, the member is a container comprising a transparent and elastically deformable membrane enclosing the optical medium (the membrane thus also forms a circumferential lateral wall of the member), wherein the membrane forms said first surface and said second surface.
Furthermore, according to an alternative embodiment of the present invention, the container comprises a first transparent and elastically deformable membrane and a second transparent and elastically deformable membrane, wherein the two membranes are connected to one another to enclose the optical medium, wherein the first membrane forms said first surface and wherein the second membrane forms said second surface. Particularly, also here, a circumferential lateral wall of the member is formed by the connected membranes themselves.
Furthermore, according to an embodiment of the present invention, the optical medium is a transparent liquid or a transparent gel.
Furthermore, according to an embodiment of the present invention, the member is one of: a transparent and flexible body, a transparent and flexible body formed out of a rubber, a transparent and flexible body formed out of a cured gel. Here, particularly, the body (i.e. member) is formed out of the optical medium (e.g. rubber, gel or another material) and comprises the first and the second surface.
Furthermore, according to an embodiment of the present invention, the tunable prism comprises a first holding structure (also denoted as first prism shaper) configured to hold the first optical element. Further, in an embodiment, the tunable prism comprises a second holding structure (also denoted as second prism shaper) configured to hold the second optical element.
Furthermore, according to an embodiment of the present invention, the first holding structure is formed by a plate comprising an opening, wherein the first optical element is arranged in front of the opening and particularly between the first holding structure and the first surface of the member. Further, in an embodiment, the second holding structure is formed by a plate comprising an opening, wherein the second optical element is arranged in front of the opening of the second holding structure and particularly between the second holding structure and the second surface of the member.
Particularly, the first optical element can be connected to a circumferential boundary region of the first holding structure, which boundary region surrounds the opening of the first holding structure. Likewise, the second optical element can be connected to a circumferential boundary region of the second holding structure, which boundary region (of the second holding structure) surrounds the opening of the second holding structure.
Particularly, the respective opening can be one of: a circular opening, an elliptical opening, a rectangular opening. The respective plate can be a rectangular plate.
Furthermore, according to an embodiment of the present invention, particularly for increasing the free circumferential portion of the first surface of the member/container, the first optical element is connected to the first holding structure via a first intermediate optical element, wherein the first intermediate optical element comprises a diameter that is larger than a diameter of the first optical element. Further, in an embodiment, particularly for increasing the free circumferential portion of the second surface of the member/container, the second optical element is connected to the second holding structure via a second intermediate optical element, wherein the second intermediate optical element comprises a diameter that is larger than a diameter of the second optical element.
Particularly, the diameter of the first intermediate optical element is larger than an inner diameter of the opening of the first holding structure. Further, particularly, the diameter of the first optical element is larger or equal to the inner diameter of the opening of the first holding structure.
Likewise, the diameter of the second intermediate optical element is larger than an inner diameter of the opening of the second holding structure. Further, particularly, the diameter of the second optical element is larger or equal to the inner diameter of the opening of the second holding structure.
Preferably, the first optical element and the first intermediate optical element connected thereto form a circumferential step. Likewise, preferably, the second optical element and the second intermediate optical element connected thereto form a circumferential step, too.
Particularly, the surface area of the first optical element and/or the surface area of the second optical element can correspond to the clear aperture of the tunable prism.
Furthermore, according to an embodiment of the present invention, the first holding structure is integrally formed with the first optical element as one piece. Further, in an embodiment, the second holding structure is integrally formed with the second optical element as one piece.
Increasing the free circumferential portions of the first surface (or first membrane) and/or of the second surface (e.g. second membrane), i.e., decreasing the necessary force for tilting the respective optical element, can also be achieved using a protrusion of the respective optical element, as described in the following.
According to an embodiment of the present invention, the first optical element comprises an (e.g. integral) protrusion (e.g. so that the first optical element comprises a circumferential step), wherein the surface area of the first optical element is delimited by a circumferential edge of the protrusion and forms a face side of the protrusion. Further, in an embodiment, the second optical element comprises an (e.g. integral) protrusion (e.g. so that the second optical element comprises a circumferential step, too), wherein the surface area of the second optical element is delimited by a circumferential edge of the protrusion of the second optical element and forms the face side of the protrusion of the second optical element.
Furthermore, according to an embodiment of the present invention, the tunable prism is rigidly connected to a support structure of the tunable prism through one of the two (i.e. first or second) holding structures, wherein the actuator system is configured to act on the other holding structure so as to adjust said angle. Here, particularly, the member is supported in a floating manner on the holding structure that is connected to the support structure of the tunable prism.
Furthermore, according to an embodiment of the present invention, the tunable prism is rigidly connected to a support structure of the tunable prism through the member or container (particularly through the circumferential lateral wall of the member/container), wherein the actuator system is configured to act on the first holding structure to tilt the first optical element and to act on the second holding structure to tilt the second optical element so as to adjust said angle.
Furthermore, according to an embodiment of the present invention, the member is connected to a support structure of the tunable prism via one or several springs or via a gimbal.
Furthermore, according to an embodiment of the present invention, the actuator system comprises a plurality of actuators to tilt the first holding structure about a first axis and/or about a second axis, wherein particularly the two axes are perpendicular. Furthermore, in an embodiment, the actuator system comprises a plurality of actuators to tilt the second holding structure about a first axis and/or about a second axis, wherein particularly the two axes are perpendicular.
The respective actuator can be any kind of a suitable actuator, particularly one of: a voice coil actuator, a shape memory alloy actuator, a piezo actuator, an electropermanent magnet actuator. Preferably, at least one actuator is used per tilt dimension.
Furthermore, according to an embodiment of the present invention, the tunable prism (particularly the first and/or the second holding structure) comprises a height in a first direction and a length in a second direction extending perpendicular to the first direction, wherein the two directions extend perpendicular to an optical axis of the tunable prism, and wherein the height is smaller than the length.
Furthermore, according to an embodiment of the present invention, the actuators of the actuator system are grouped in two actuator groups, wherein said actuator groups are arranged on opposite sides of the member with respect to the second direction (i.e. the member is arranged between the two actuator groups with respect to the second direction). One may also use only one of the groups (i.e. only the actuators on one side of the member), which would however result in having only half the force per tilt direction, due to the smaller number of actuators. Correspondingly, in an embodiment, all actuators of the actuator system are arranged on one side of the member.
Furthermore, according to an embodiment of the present invention, a Hall sensor is arranged adjacent each actuator to measure a stroke of the respective actuator, particularly the position of the prism tilt or angle, wherein particularly the tunable prism is configured to use the respective measured stroke to control tuning of said angle or to reduce crosstalk between individual actuators. Further, the strokes may also be used in a closed loop control algorithm to be able to use actuators, which are different from each other, and/or to achieve faster step responses, and/or to counteract the aging and loss of efficiency of the actuators, and/or to counteract external force influences such as magnetic fields.
Furthermore, according to an embodiment of the present invention, the tunable prism comprises a temperature sensor adjacent the optical medium to measure the temperature of the optical medium.
Particularly, the temperature sensor can be arranged on one of the holding structures, or on one of the optical elements (e.g. on the first or the second holding element), or on the lateral wall
Furthermore, according to an embodiment of the present invention, for generating a desired optical deflection angle of the light passing the adjustable prism, the tunable prism is configured to determine an actual refractive index of the optical medium based on the measured temperature and to determine a reference value of said angle so that the desired optical deflection angle is achieved when said angle of the tunable prism is tuned to the determined reference value.
Furthermore, according to yet another aspect of the present invention, a tunable prism for deflecting light incident on the tunable prism in a variable fashion is disclosed, wherein the tunable prism comprises:
In the following, preferred embodiments of this aspect of the present invention are described. These embodiments can also be used in conjunction with the tunable prism according to a first aspect of the invention described further above.
According to an embodiment, the first rigid optical element is a rigid prism. Here, particularly, the rigid second optical element is not a prism, but can be a plate member, for example a flat plate member or some other optical element (for example a rigid lens). The rigid prism can be formed out of a suitable transparent material such as a glass or a plastic material such as a polymer.
Joining a rigid prism directly with the tunable prism offers various advantages. So far, in folded camera systems, the folded rigid prism is tilted or an additional tunable prism is tilted and both components are separated from one another.
The moving mass is much smaller when a flat member of the tunable prism is tilted as compared to a rigid prism (for example glass prism). Furthermore, the Abbe Number of a combined system rigid prism and an independent system can be increased as one can have one glass window less (rigid prism directly glued to the flexible container enclosing the optical medium.
This also results in a higher light transmission and less wave front errors as one reduces the amount of reflecting surfaces.
Generally, this embodiment also allows reducing the number of parts so that one has less alignment challenges.
Generally, using a prism instead of a mirror as the folding element, one can reduce the incident area, i.e. a prism requires less space/height. Alternatively, for the same space for the folding element the # f-number can be smaller as it is given by the light area.
According to an embodiment, the rigid first optical element comprises an exterior surface that extends at an acute angle with respect to the surface area of the rigid first optical element, wherein the exterior surface is configured to receive light that is to be deflected by the tunable prism. Particularly, this exterior surface faces away from the surface area of the rigid first optical element.
Further, according to an embodiment, the rigid first optical element comprises a convexly curved first edge and a convexly curved second edge opposite the first edge, and wherein the rigid first optical element comprises a straight third edge and a straight fourth edge opposite the third edge, the third and fourth edges extending between the first and second edges, respectively. Such optical elements are also denoted as D-cut optical elements.
Furthermore, according to an embodiment, the rigid second optical element comprises a convexly curved first edge and a convexly curved second edge opposite the first edge, and wherein the rigid second optical element comprises a straight third edge and a straight fourth edge opposite the third edge, the third and fourth edges extending between the first and second edges, respectively.
Furthermore, according to yet another embodiment, the second rigid optical element is configured to be tilted with respect to the first rigid optical element to tune, i.e., adjust, said angle between the surface areas of the rigid optical elements, which allows deflecting light entering the tunable prism in an adjustable fashion.
Preferably, according to an embodiment, the tunable prism comprises at least one actuator to tilt the rigid second optical element with respect to the rigid first optical element.
According to a further embodiment, the respective actuator (for example the respective actuator of the actuator system described further above or the at least one actuator described above) comprises a magnet and an opposing electrical coil to generate a Lorentz force when an electrical current is applied to the electrical coil for tuning said angle of the tunable prism.
Particularly, the tunable prism can comprise plurality of actuators with such a magnet and electrical coil arrangement configured to tilt the rigid first optical element and/or the rigid second optical element about one or two different axes, respectively, to tune said angle of the tunable prism.
Particularly, in an embodiment, when the surface areas of the rigid first and rigid second optical element are parallel, a winding axis around which windings formed by a conductor of the electrical coil extend is preferably aligned or parallel with a magnetization of the magnet.
Further, according to an embodiment, the magnet is spaced apart from the electrical coil in the direction of the magnetization and/or of the winding axis of the electrical coil. In an alternative embodiment, the magnet protrudes into a central opening of the electrical coil, wherein the windings of the electrical coil extend around this central opening.
Furthermore, according to an embodiment, the magnet is connected to the rigid second optical element and the electrical coil is connected to the rigid first optical element (or vice versa).
Furthermore, in an embodiment, the rigid second optical element and the magnet connected thereto can be stationary, whereas the rigid first optical element and the opposing coil connected thereto are configured to be tilted using the actuator(s).
Furthermore, in an alternative embodiment, the rigid first optical element and the electrical coil connected thereto can be stationary, whereas the rigid second optical element and the magnet connected thereto are configured to be tilted (this is particularly suited in case the rigid first optical element is a rigid prism, wherein several actuators each comprising the afore-described magnet/electrical coil configuration can be used to tilt the rigid second optical element in two dimensions, i.e, about two different axes, to form the container into a prism (for example wedge shape) to deflect the light passing the tunable prism in 2D.
In all embodiments the position of the magnet and the opposing electrical coil of the respective actuator can in principle be interchanged.
Preferably, the respective electrical coil is integrated into a printed circuit board.
Particularly, according to an embodiment, for tilting the rigid second optical element, the at least one actuator is connected to an exterior side of the rigid second optical element, which exterior side faces the rigid first optical element, so that particularly the at least one actuator is arranged laterally of the rigid first optical element.
Alternatively, for tilting the rigid second optical element, the at least one actuator can be connected to an exterior side of the rigid second optical element, which exterior side faces away from the rigid first optical element, so that particularly the second optical element is arranged between the at least one actuator and the rigid first optical element.
According to a further embodiment, the at least one actuator is connected via a holding structure to the exterior side, wherein the holding structure is configured to hold the rigid second optical element. The holding structure is attached to the exterior side and thus forms an intermediary element between the actuator and the rigid second optical element.
According to an embodiment, the holding structure can be formed by a plate comprising an opening, wherein the rigid second optical element is arranged in front of the opening. The opening can comprise two opposing straight edges and two opposing concave edges, wherein the respective concave edge extends between the two straight edges. Such an opening is preferably combined with a D-cut rigid second optical element (see also above). The opening can also have other contours (for example circular, rectangular or other shapes). Furthermore, the holding structures described herein can be formed out of one of the following materials: a metal, a glass, a plastic material, a polymer. Further, the respective holding structure can be one of: CNC machined, molded, stamped, etched.
The tunable prism can comprise a further holding structure for holding the first rigid optical element. Also the further holding structure can be formed by a plate comprising an opening, wherein the rigid first optical element is arranged in front of the opening of the further holding structure. Particularly, the rigid optical elements (and particularly the container) are preferably arranged between the two holding structures. Also the opening of the further holding structure can comprise two opposing straight edges and two opposing concave edges, wherein the respective concave edge extends between the two straight edges.
The further holding structure can be configured to fasten the tunable prism to a device (for example a device that uses the tunable prism as a component). Alternatively, the rigid first optical element itself can be configured to fasten the tunable prism to the device. In this regard, the holding structure or the rigid first optical element can be bonded (for example glued or welded) to a mounting structure of the device, or can be fastened thereto by other means such as screws, latching connections or a combination of the afore-mentioned fastening means. With the rigid first optical element (for example rigid prism) coupled to the device, the rigid second optical element can be tilted with respect to the rigid first optical device by means of the at least one actuator.
Furthermore, according to an embodiment, the optical medium is arranged in a flexible container, for example a container in the form of a bellows, wherein the container is connected to the first and second rigid optical element and arranged between the rigid first and the rigid second optical element, so that by tilting the rigid first optical element with respect to the rigid second optical element and/or by tilting the rigid second optical element with respect to the rigid first optical element, the container can be formed into a prism (for example into a wedge) so that light passing the container is deflected. Preferably, the optical medium completely fills an internal space enclosed by the container.
According to an embodiment, the container comprises a first transparent and elastically deformable membrane connected to the surface area of the rigid first optical element, wherein this first membrane forms a wall of the container.
Particularly, in an embodiment, the rigid second optical element forms a wall of the container, too, wherein the optical medium contacts the surface area of the rigid second optical element. Preferably, the first membrane is also connected to the second rigid optical element via an edge region of the first membrane.
According to a further embodiment, the container comprises a second transparent and elastically deformable membrane connected to the surface area of the rigid second optical element. Preferably the second membrane and the first membrane that is connected to the surface area of the rigid first optical element, are connected to one another, for example along a periphery of the respective membrane. In this embodiment, the optical medium is therefore enclosed by the two membranes.
Instead of connecting the peripheries of the two membranes, it is also possible according to an embodiment to connect the two membranes via a circumferential lateral wall of the container (for example a lateral wall in the form of a ring member), wherein also here the optical medium is arranged between the first and the second membrane.
According to one embodiment, the member delimits a volume of the optical medium completely on all sides. The member may comprise, in particular consist of, one or two membranes. The membrane(s) may have a pillow-like or bellows-like structure.
According to an embodiment at least one optical surface is made of the membrane(s), The first and/or second optical element is arranged directly on the membrane(s) on opposing sides of the volume enclosed by the member, the optical element may be a glass pane. The membrane may cover at least 95%, ins particular at least 99% of a surface of the optical element. In particular, a central area of the surface is completely bonded to a central area of the surface and in an outer area, of the surface, which surrounds the central area, the surface is free of the membrane. For example, the outer area has a width of 2 micrometer to 200 micrometer. In the central area the membrane may extend continuously along the said surface of the first and/or second the optical element. This results in the prism being particularly reliable.
According to one embodiment the first and the second membrane are connected to each other by means of plasma bonding. Furthermore, the optical element(s) and the membrane(s) may be connected to each other by means of plasma bonding. In particular, the holding structure(s) is/are connected to the optical element(s) by means of plasma bonding. For example, the plasma bonding process is an atmospheric plasma process or a low-pressure plasma process. In particular the optical element comprises clear borosilicate glass, which may be D263T-glass. The membrane comprises, or consists of, silicone. According to an embodiment, the entire prism has an Abbe number greater than 50, preferably greater than 70, particularly preferably greater than 80. For example, the optical element(s) has/have an Abbe Number between 40 and 70, the optical medium has an Abbe Number between 40 and 120 and the membrane has an Abbe Number between 30 and 60. Advantageously, the prism has particularly low chromatic aberrations.
According to an embodiment, the refractive index is matched between the optical medium, the membrane(s) and the optical element. For example, the refractive index of the membrane(s) is between the refractive index of the optical medium and the refractive index of the optical element(s). Advantageously, this results in a smooth transition of the refractive index within the prism, whereby internal reflections at the surfaces of the membrane(s) optical element(s) and the optical medium are minimized. In particular, the optical elements comprise an anti-reflection coating on a side facing away from the membrane(s). For example, the refractive index of the optical element(s) is 1.5±0.1 the refractive index of the membrane(s) is 1.4±0.1 and the refractive index of the optical medium is between 1.2 and 1.6. In particular, the refractive index of the optical medium is 1.3±0.1. Advantageously, a lower refractive index of the optical medium, which is for example less than 1.45, results in a larger mechanical tilt angle required for a certain optical tilt angle (deflection of a beam transmitted through the prism). Thus, a sensor with a relatively low mechanical resolution may be used to measure the mechanical tilt angle, while the resolution on the optical tilt remains high.
According to an embodiment, the total thickness of the optical elements and the membranes perpendicularly to the main extension direction of the prism is larger than the thickness of the optical medium along said direction.
According to an embodiment, the optical elements are mechanically connected to each other by means of the member. For example, the member provides sufficient range of motion, such that the distance of the optical elements along the beam path is adjustable. In particular the distance of the optical elements may be adjusted from 5 micrometer to at least 150 microns in particular to at least 370 microns. For example, the member comprises sufficient slack or sufficient elasticity of the membrane(s) so that the distance between the glasses can be set to at least 150 microns, in particular at least 370 microns. In particular, in a non-deflected state, a periphery of the member laterally extends over the surfaces of the optical element(s). In particular, the periphery corresponds to the free circumferential portion of the first membrane and/or the second membrane. In an extended state, the optical elements are pulled apart, whereby the periphery of the member is pulled between the optical elements. For example, the member has an elasticity of 0.3 MPa up to 10 MPa young modulus. In particular, the optical elements and the member have a total thickness of 400 microns up to 1500 microns in the extended state. Advantageously, the periphery enables a larger maximum distance between the optical elements and reduces the forces required to adjust the mechanical tilt.
According to an embodiment, the optical member(s) has/have a non-circular, in particular non-round, geometry in a top view. For example, the optical member(s) has/have a D-shaped contour in a top view. Alternatively, the optical member(s) has/have a rectangular contour with rounded corners or an ellipsoidal contour. Furthermore, the optical member(s) has/have a contour with two straight edges and two convexly curved edges, wherein the straight edges are opposed to each other and the convexly curved edges are opposed to each other. In particular, the contour of the optical member(s) has/have a minimum radius of curvature of 0.2 millimeters, in particular at least 0.5 mm. Advantageously, said contour of the optical member(s) reduce the risk of perforation of the membranes by the optical member(s).
According to an embodiment, the optical element(s) differ in their lateral extension seen in a top view. For example, the contours of the first optical element and the second optical element can be merged into one another by means of similarity images, while the contour of the first and the second optical element have different sizes. Advantageously, the differently sized first and second optical element allow increase the freedom of movement of the optical elements with respect to each other. Alternatively, the contour of the first rigid optical element differs from the contour of the second optical element, such that the contours may not be merged into one another by means of similarity images.
In particular, in a top view the liquid volume laterally extends beyond one of the optical elements in all directions. Advantageously the different size of the optical elements seen in a plan view allows fast tilting of the optical elements with respect to each other. Moreover, the liquid volume, which laterally extends over the edges of the optical elements serves as reservoir volume, which is pulled between the optical elements, when the distance between the optical elements increased, for example by pulling the optical elements apart.
According to one embodiment, the two membranes are prestrained. For example, the two membranes are prestrained by at least 2%, preferably by at least 10%, 25% or 50%. For example, the membranes are prestrained by thermal prestraining or mechanical prestraining. The prestraining of the membranes reduces the lateral extention of the member over the edges of the optical elements. Advantageously this results in a reduced size of the prism in lateral directions. Moreover, the prestraining results in a linear force response versus tilt, whereby interfacing the prism by means of an actuator is advantageously simplified.
According to one embodiment, the optical elements are movable relative to one another along their main plane of extent. Advantageously, the relative movement of the optical elements with respect to each other simplifies the installation of the prism in an optical assembly. Moreover, manufacturing tolerances may be compensated by relative movement of the optical elements with respect to each other.
According to one embodiment, the tunable prism comprises at least one endstop. The endstop is a mechanical hard stop, which limits the relative movement of the optical elements with respect to each other in at least one direction. In particular, the endstop is arranged to limit the relative movement of the first and second optical element in six directions. In particular, the endstop is in direct contact with one of the optical elements, when the movement of said optical element is limited by means of the endstop. For example, the endstop is arranged to limit the maximum and/or minimum distance between the optical elements. Furthermore, the endstop may limit the tilt of the optical elements with respect to each other.
The endstop may be arranged to limit the maximum distance between the optical elements in a direction perpendicular to the main extension plane of the optical elements. The endstop advantageously prevents the membranes from being subjected to excessive loads due to acceleration forces which displace the optical elements relative to one another.
According to one embodiment, the prism comprises a pivot structure, which is arranged to define the pivot point of one of the optical elements with respect to the other optical element. The pivot structure may be a gimbal. Alternatively, the pivot structure may comprise springs, which are attached to the actuator, wherein the springs provide a passive damping of the relative movement of the optical elements with respect to each other. Alternatively, the pivot structure may comprise a protrusion, which is fixedly connected to one of the optical elements. The protrusion engages in a rail element, which guides the movement of the protrusion along the rail element. For example, the protrusion has the shape of a ball, wherein the protrusion and the rail element build a ball joint. In particular, the pivot structure is the endstop. Advantageously, the pivot structure improves the tilt performance and makes the prism more robust against vibrations.
According to one embodiment of the tunable prism, the optical tilt angle is well defined for electro magnetic radiation in the visible wavelength range from 350 nm to 800 nm. In particular, the optical tilt angle is well defined for electromagnetic radiation in the wavelength range of infrared and near infrared light.
Furthermore, there is also a device comprising the tunable prism. In particular, the device described here may comprise the tunable prism. That means all the features disclosed for the device are also disclosed for the tunable prism and vice versa.
According to one embodiment the device is a beam shifter for super resolution in projectors or cameras. In particular, the beam shifter is arranged in the beam path of the projector. The beam shifter is arranged to shift the direction in which light is emitted by the projector. The beam shifter shifts the image generated by the projector by a faction of the projector's pixel pitch, wherefore a particularly precise shifting is required. In the camera the beam shifter is arranged in the beam path front of an image sensor. The beam shifter is arranged to shift the image captured by means of the image sensor by a faction of the sensor's pixel pitch, wherefore a particularly precise shifting is required.
The beam shifter comprises a tunable prism, which enables to define the direction in which the light is emitted by the projector or in which the light impinges on the image sensor. The angle of the optical deflection is smaller than the angle of the mechanical deflection. Hence, the tunable prism enables particularly precise beam shifting. For example, the beam shifter is arranged to tilt the first optical element to at least two predefined positions, preferable at least four predefined positions. Thus, the resolution of the projector or the is increased by a factor of two, preferable by a factor of 4.
Moreover, the beam shifter is arranged to switch between the predefined positions particularly fast. For example, the beam shifter is arranged to switch into each of the predefined positions during one frame of the projected image. Thus, the frequency of switching between predefined positions of the beam shifter is at least n-times higher than the frame rate, wherein n corresponds to the number of predefined positions. In the camera, the beam shifter may be arranged to switch into each of the predefined positions, while a super resolution image is captured. Thus, the camera captures an image at each predefined position of the beam shifter, wherein the captured images are combined afterwards. The combined images result in a super resolution image.
Furthermore, the tunable prism is an intrinsically damped liquid system without additional mechanical resonances below 300 Hz, in particular below 100 Hz. Advantageously, the tunable prism may be switched with a large bandwidth of frequencies.
To achieve particularly fast switching of the beam shifter, the tunable prism has a small moving mass. Thus, the maximum total weight of the first holding structure and the first optical element is 100 milligrams, preferably 60 milligrams. Furthermore, the tunable prim shifts the image in an angle with respect to the optical axis. In particular, the tunable prism does not rotate the image around the optical axis.
According to one embodiment, the device is an image stabilizer. The image stabilizer may be part of a camera unit, binoculars or a telescope. The image stabilizer reduces blurring in captured images, wherein the blurring is associated with the motion of the camera unit during exposure. The image stabilizer is arranged to compensate for pan and tilt (angular movement, equivalent to yaw and pitch) of the imaging device, binoculars or telescope. The image stabilizer comprises a tunable prism, which is arranged to compensate for parasitic motion during exposure. A mechanical tilt angle of the first optical element with respect to the second optical element results in an optical tilt angle. The optical tilt angle is measured between a beam impinging the tunable prism and the beam exiting the tunable prism. In particular, a change in the mechanical tilt angle is smaller than the respective change of the optical tilt angle. Thus, the tunable prism enables particularly precise control of the optical tilt angle. For example, 3.5 degrees in the mechanical tilt angle result in one degree of optical tilt angle.
Furthermore, the prism 1 preferably comprises an actuator system S that can consist of individual actuators S1, S2, S3, S4 configured to tilt the first optical element 20 and/or the second optical element 30 to tune said angle W described above.
Particularly, said angle W can be a dihedral angle, i.e. the angle between the extension plane E1 of the first surface 11 and the extension plane E2 of the second surface 12 in a third plane E3 which cuts the virtual intersection I between the two extension planes E1, E2 at right angles.
As further shown in
Particularly, the surface area 21 of the first optical element 20 can be delimited by a circumferential edge of the first optical element 20. Likewise, the surface area 31 of the second optical element 30 can be delimited by a circumferential edge of the second optical element 30.
As further indicated in
Furthermore, the diameters D1, D2 of the surface areas 21, 31 of the optical elements 20, 30 are smaller than a diameter D of a volume surrounded by the circumferential lateral wall 13 which ensures the free circumferential membrane portions/surface portions 11b, 12b.
Furthermore, for transferring an actuation force to the optical elements 20, 30, a first and a second holding structure 40, 50 are provided, wherein the first holding structure 40 is configured to hold the first optical element 20, and wherein the second holding structure 50 is configured to hold the second optical element 30. The holding structures 40, 50 are also denoted as prism shapers since they permit tilting the respective optical element 20, 30 which deforms the member 10 to yield the desired angle W. This angle W together with the refractive index of the optical medium 2 generates an optical deflection angle U of the deflected light beam L as shown in
Particularly, the holding structures 40, 50 can each be formed by a plate 40, 50 comprising an opening 41, 51 in front of which the respective optical element 20, 30 is arranged. Particularly, the first optical element 20 can be connected to a circumferential boundary region 42 of the first holding structure 40, which boundary region 42 surrounds the opening 41 of the first holding structure 40. Likewise, the second optical element 30 can be connected to a circumferential boundary region 52 of the second holding structure 50, which boundary region 52 surrounds the opening 51 of the second holding structure 50. Particularly, the respective opening 41, 51 can be one of: a circular opening, an elliptical opening, a rectangular opening, or any other suitable shape. The respective plate 40, 50 can be a rectangular plate but may also comprises other contours (cf. also
Advantageously, the present invention allows maximizing the clear aperture C (i.e. the diameter of the openings 41, 51) of the prism 1 while keeping the prism height H to a minimum at the same time. This is supported by the fact, that the actuators S1, S2, S3, S4 of the actuator system S are preferably arranged along the second spatial direction (direction of prism length X). Thus, the actuators can be positioned laterally next to the member 10 and do not contribute to the prism height H. In this way the height H can be much smaller than the length X of the tunable prism 1.
Particularly, as indicated in
S can also be configured to tilt both holding structures 40, 50 about two axes A1, A2. Particularly, at least one actuator S1, S2, . . . is used per tilt direction (on one side).
Furthermore, in case both holding structures/prism shapers 40, 50 are tilted, it is also possible to arrange components of the individual actuator on both structures 40, 50, e.g. an electrical coil can be placed on the first holding structure 40 while a corresponding magnet is placed on the second holding structure 50 (combined voice coil actuator). Such an actuator arrangement can also be used to arrange actuators 51, S2 only on one side of the member 10 as shown in
Particularly, each actuator S1, S2, S3, S4 acts on a corner region of the actuated holding structure (e.g. the first holding structure 40). Preferably, as shown in
Particularly, the respective actuator S1, S2, . . . can be any kind of suitable actuator, particularly one of: a voice coil actuator, a shape memory alloy actuator, a piezo actuator, an electropermanent magnet actuator.
As indicated in
Furthermore,
Further, for tuning the angle W of the prism 1, the second holding structure 50 can be rigidly connected to a support structure 3 of the tunable prism 1, wherein the actuator system S is configured to act on the first holding structure 40 to set the angle W. Thus, particularly, the member 10 is supported in a floating manner on the second holding structure 50 that is connected to the support structure 3 of the tunable prism
As can be seen from
By introducing a floating container 10 and having a tiltable first optical element 20 having a diameter smaller than the inner diameter of the volume surrounded by the lateral wall 13, the torque can be reduced (here the second holding structure 50 is fixed).
Particularly, according to
Therefore, the diameters D1, D2 of the optical elements 20, 30 can be reduced while the clear aperture C can be kept constant.
Due to the different diameters of the optical elements 20, 30 and the intermediate optical elements 25, 35, the first optical element 20 and the first intermediate optical element 25 connected thereto form a circumferential step 26. In the same manner, the second optical element 30 and the second intermediate optical element 35 connected thereto form a circumferential step 36, too.
These steps 26, 36 can also be generated when using holding structures 40, 50 that are integrally formed with the respective optical element 20, 30 as shown in
As further indicated in
Furthermore,
Furthermore, according to
Furthermore, according to
Furthermore, as shown in
Such a spring connection of the lateral wall 13 of the member 10 to the support structure 3 reduces the member's movement in the direction of the optical axis O (z-position) and particular also in x- and y-direction, while still allowing a tilting movement. This reduction of the free moving mass enhances the rigidity of the prism 1, and thus improves the reliability with respect to drop or shock tests. Furthermore, the prism height is controlled enhancing the accuracy.
According to
Particularly, by guiding the actuator system S with guiding springs, a defined pivot point for the prism 1 can be defined which reduces crosstalk between tilting the prism 1 and moving along z-direction (i.e. in the direction of the optical axis O). Also here, the actuation accuracy can be enhanced and the free moving mass of the actuator is reduced. This further enhances the rigidity of the prism 1 and therefore improves the reliability with respect to drop or shock tests. Further, the prism height is controlled enhancing the accuracy.
Furthermore, the actuator preferably comprises hard stops that limit the maximum tilt travel and z-moving travel (i.e. movement along the optical axis O) as well as travel perpendicular thereto (i.e. in x- and y-direction). Due to such stops, an overstretching, plastic deformation and rupture of the membranes 101, 102 can be avoided. As a result the stability during drop tests is improved.
Furthermore, reverting to
Due to such a crosstalk an unintended tilting can occur when trying to tilt an optical element 20, 30 in an intended direction. Fundamentally, the crosstalk may originate from asymmetric strokes of actuating parts. For instance, to tilt about the intended tilting axis shown in
By mounting Hall sensors H1, H2, . . . near the actuator areas, one can read the respective stroke at each area and correct the asymmetry to reduce the crosstalk.
Furthermore, the tunable prism 1 can comprise a temperature sensor 6 (cf.
Using the measured temperature, the refractive index of the optical liquid/medium 2 can be calculated and the mechanical angle W to achieve a desired optical deflection angle can be calculated.
Particularly, the exterior surface 20a of the rigid prism 20 extends at an acute angle A with respect to the surface area 21 of the rigid prism 20 and particularly meets the surface area 21 to form an edge of the rigid prism 20, wherein the exterior surface 20a is configured to receive the light L that is to be deflected by the tunable prism 1
As shown in
Alternatively, as indicated in
The optical medium 2, which can be a suitable liquid or gel, is preferably arranged in an at least partially transparent container 10, that is arranged between the two optical elements 20, 30 and connected to the surface areas 21, 32, wherein the container 10 is deformable so that it can be formed into a variable prism (for example a wedge shape) when the rigid first and/or the rigid second optical element 20, 30 are tilted.
According to a first variant depicted in
According to the embodiment shown in
Alternatively, as shown in
As shown in
According to
Alternatively, as shown in
As shown in
Particularly, according to
Alternatively, as shown in
In
However, as indicated in
As shown in
According to the embodiments shown in
In the embodiments shown in
In the embodiment shown in
In the alternative embodiment shown in
Preferably, the respective electrical coil 70 is integrated into a printed circuit board.
The moving part of the tunable prism 1 can either be freely moving or connected with flexture springs to define a pivot point.
Furthermore, the magnets 80 and coils 70 can also be connected to the respective structure (first or second optical element 20, 30) by means of intermediary holding structures 40, 50 as described herein.
Further,
Particularly, D-cut means, that each rigid optical element 20, 30 comprises a convexly curved first edge 201, 301 and a convexly curved second edge 202, 302 opposite the first edge 201, 301, and a straight third edge 203, 303 and a straight fourth edge 204, 304 opposite the third edge 203, 304, the third and fourth edges 203, 204, 303, 304 extending between the first and second edges 201, 202, 301, 302, respectively.
As shown in
Furthermore, as indicated in
Generally, in all embodiments the form of the rigid optical elements 20, 30 (for example glass elements) and also the form of the container 10 can be adapted to the desired geometry and is not limited to a D-cut, but may also be rectangular, elliptical, circular etc. Furthermore, the respective holding structure 40, 50 can comprise a serial number such as a QR-code, DMC-code, barcode, plain text, etc. to ensure the traceability of the tunable prism 1 during production.
The second optical element 30 is mounted on the second holding structure 50. The first optical element 20, is attached to the first holding structure 40. The first 40 and the second 50 holding structure have a frame-like shape, which extends along a plane defined by the x-axis and the y-axis. At least one of the holding structures 40, 50 is arranged to be mechanically connected to an actuator, which is arranged to move the holding structures 40, 50 with respect to each other. In particular, the actuator is arranged to bring the first holding structure into a tilted state 40′. For example, the first holding structure in the tilted state 40′ is not in indirect contact with the endstop 90 when actuated by means of the actuator.
For example, the tunable prism 1, in particular the first holding structure 40, has a rectangular shape as seen in a top view onto the plane defined by the x-axis and the y-axis. The first holding structure 40 has a first edge which basically extends along the x-axis, and a second edge which basically extends along the y-axis. The length of the first edge is larger than the length of the second edge. In particular, the surface of the endstop 90 which faces the holding structure 40 is bent. Thus, the maximum pull range 95, wherein the first holding structure 50 is pulled against the endstop 90 due to acceleration force 91, does not limit the maximum tilt of the first holding structure 40. For example, the maximum pull range 95 is defined by the minimal distance between the first holding structure 40 in a non-deflected state and the endstop 90. In particular the maximum pull range 95 is 200 micrometers, preferably 100 micrometers. Advantageously, a small pull range 95 reduces the required peripheral material of the first and second membrane 101, 102, which protrudes beyond the first and second optical element 20, 30. Thereby, the size of the tunable prism 101, 102 may be minimized. Thus, along the z-axis the distance between the second edge and the endstop 90 is larger than the distance between the first edge and the endstop 90.
Number | Date | Country | Kind |
---|---|---|---|
19173970 | May 2019 | EP | regional |
19219062 | Dec 2019 | EP | regional |