Information
-
Patent Grant
-
6644754
-
Patent Number
6,644,754
-
Date Filed
Tuesday, June 4, 200222 years ago
-
Date Issued
Tuesday, November 11, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Birch, Stewart, Kolasch & Birch, LLP
-
CPC
-
US Classifications
Field of Search
US
- 299 55
- 299 56
- 299 59
- 299 61
- 299 57
- 405 132
- 405 138
- 405 288
- 405 290
- 405 53
- 175 53
- 175 98
- 175 99
- 175 385
-
International Classifications
-
Abstract
A tunnel excavating machine having an excavating machine body can be moved forward by shield jacks. A rotatable cutter head is mounted in a front portion of the excavating machine body. An erector device for assembling segments in a ring form is mounted in a rear portion of the excavating machine body. A rest extends rearward from the rear portion of the excavating machine body. A shape retainer for making pressurized contact with inner peripheral surfaces of the assembled segments to retain the segments in a predetermined shape is supported on the rest so as to be movable along a fore-and-aft direction. Also, a revolving frame is located between the erector device and the shape retainer, and supported on the rest so as to be movable along the fore-and-aft direction such that the revolving frame does not interfere with the erector device and the shape retainer. A cage is supported on the revolving frame so as to be revolvable in a circumferential direction of an existing tunnel.
Description
The entire disclosure of Japanese Patent Application No. 2001-167600 filed on Jun. 4, 2001 and Japanese Patent Application No. 2001-167601 filed on Jun. 4, 2001 including specification, claims, drawings and summary is incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a tunnel excavating machine, such as a shield excavator or a tunnel boring machine, for excavating the soil and assembling covering members, such as segments, onto the inner wall surface of the soil to construct a tunnel.
2. Description of Related Art
In a general tunnel excavating machine, a cutter head is rotatably mounted in a front portion of an excavating machine body. Many cutter bits are fixed to the front surface of the cutter head, while a ring gear is fixed to a rear portion of the cutter head, and a drive gear of a drive motor mounted on the excavating machine body is in mesh with the ring gear. A plurality of shield jacks are arranged parallel in a circumferential direction in a rear portion of the excavating machine body. The shield jacks are stretched rearward in an excavating direction and pressed against existing segments, so that the excavating machine body can be moved forward by a reaction force generated thereby.
An erector device is provided in the rear portion of the excavating machine body, and the erector device mounts new segments in a space between the excavating machine body advanced by the shield jacks and the existing segments, and assembles the new segments in a ring shape. Furthermore, a rest extends rearward from the rear portion of the excavating machine body, and the rest is provided with a segment assembly scaffold for bolting the segments assembled by the erector device, and a shape retainer for retaining the ring-shaped segments in a predetermined shape (for example, a round shape).
Thus, when the shield jacks are stretched with the cutter head being rotated, the excavating machine body is advanced by the reaction force resulting from the pushing of the shield jackets against the established segments, whereupon the cutter head excavates the soil lying ahead, forming a tunnel. Then, the erector device assembles segments in a ring form to the inner wall surface of the resulting tunnel. An operator bolts the segments to each other while standing on the segment assembly scaffold, and the shape retainer corrects the ring-shaped segments to a predetermined shape and retains them in this shape.
With the above-described conventional tunnel excavating machine, the erector device and a cage of the segment assembly scaffold move in the circumferential direction within the constructed tunnel. Thus, the erector device and the cage of the segment assembly scaffold are disposed in a displaced manner relative to each other in a fore-and-aft direction in order to prevent their interference with each other. In this case, while the erector device is holding the segments and locating and retaining them at predetermined positions, the operator needs to ride on the cage and move near the segment assembly position, and then carry out an operation for bolting the segments together with the use of a tool. However, the erector device and the cage are displaced from each other in the fore-and-aft direction. Thus, the operator riding on the cage is spaced by a predetermined distance from the bolting site of the segment, having difficulty in performing the bolting operation.
SUMMARY OF THE INVENTION
The present invention has been accomplished in an attempt to solve the above-mentioned problems. Its object is to provide a tunnel excavating machine which increases the efficiency of an assembly operation for a covering member.
According to the present invention, there is provided a tunnel excavating machine, comprising:
a cylindrical excavating machine body;
propulsion jacks for moving the cylindrical excavating machine body forward;
a cutter head rotatably mounted in a front portion of the excavating machine body;
an erector device mounted in a rear portion of the excavating machine body and adapted to assemble covering members in a ring form onto an inner wall surface of an existing tunnel;
a rest extending rearward from the rear portion of the excavating machine body;
a revolving frame located behind the erector device and supported on the rest so as to be movable along a fore-and-aft direction of the existing tunnel such that the revolving frame does not interfere with the erector device; and
a working platform supported on the revolving frame so as to be revolvable in a circumferential direction of the existing tunnel.
Thus, the working platform can be brought close to the covering members assembled by the erector device. Hence, the operator can easily perform a bolting operation, and the work efficiency of a segment assembly operation can be increased.
In the tunnel excavating machine of the invention, a shape retainer for making pressurized contact with inner peripheral surfaces of the covering members assembled onto the inner wall surface of the existing tunnel to retain the covering members in a predetermined shape may be provided and supported on the rest so as to be movable along the fore-and-aft direction of the existing tunnel, and the revolving frame may be located between the erector device and the shape retainer and supported on the rest so as not to interfere with the erector device and the shape retainer.
Thus, the working platform can be brought close to the covering members assembled by the erector device, without interference of the working platform with the shape retainer. Hence, the operator can easily perform a bolting operation.
The tunnel excavating machine of the invention may further comprise working platform revolving means for moving the working platform to a predetermined revolving position, erector revolving position detection means for detecting a revolving position of the erector device, and working platform control means for setting a working position of the working platform adapted for the revolving position of the erector device and controlling the working platform revolving means.
Thus, the working platform can be brought close to the covering members assembled by the erector device, easily and in a short time, without interference of the working platform with surround instruments. Hence, the operator can easily perform a bolting operation, and the work efficiency of a segment assembly operation can be increased.
In the tunnel excavating machine of the invention, the working position of the working platform may be at a revolving angle from a horizontal reference position, and the revolving angle may be set by adding or subtracting a preset given angle to or from a revolving angle of the erector device from the horizontal reference position.
Thus, the revolving angle of the working platform can be set easily, and the working platform can be moved to the working position easily.
In the tunnel excavating machine of the invention, the given angle may have been set in accordance with the revolving angle of the erector device.
Thus, the working platform can be moved to a position close to the erector device, regardless of the revolving position of the erector device.
In the tunnel excavating machine of the invention, the working platform may be supported in a horizontal state regardless of the revolving position of the working platform, and the working platform control means may set the working position of the working platform, where the erector device and the working platform are close to each other at a constant distance, regardless of the revolving position of the erector device.
Thus, the operator can easily perform a bolting operation, regardless of the revolving position of the erector device.
In the tunnel excavating machine of the invention, the revolving frame may be moved back and forth, whereby the working platform can be moved into and out of a revolving range of the erector device.
Thus, the working platform can be moved close to the erector device, with interference of the erector device and the working platform being prevented.
In the tunnel excavating machine of the invention, the working platform control means may be constituted such that an operation by an operator controls the working platform revolving means to move the working platform to the working position and stop the working platform at the working position.
Thus, operability for moving the working platform can be increased.
In the tunnel excavating machine of the invention, the working platform may have a working step protruding forward.
Thus, the operator can easily move forward with the use of the working step, and carry out a bolting operation for the covering members adjacent in the fore-and-aft direction.
In the tunnel excavating machine of the invention, the working step may be constituted by a front wall portion of the working platform pivoted forward.
Thus, a working space on the working platform can be widened easily with a simple structure.
In the tunnel excavating machine of the invention, the working step may be constituted by a bottom portion and a front wall portion of the working platform sliding forward.
Thus, a working space on the working platform can be widened easily, with sufficient safety of the operation being ensured.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
FIG. 1
is a schematic side view of a tunnel excavating machine according to a first embodiment of the present invention;
FIG. 2
is a front view of a segment assembly scaffold according to the first embodiment;
FIG. 3
is a sectional view taken on line III—III of
FIG. 2
showing a slide mechanism for the segment assembly scaffold of the first embodiment;
FIG. 4
is a front view of a cage;
FIG. 5
is a sectional view taken on line V—V of
FIG. 4
;
FIG. 6
is a schematic view of the segment assembly scaffold showing a bolting operation;
FIG. 7
is a side view of a cage applied to a tunnel excavating machine according to a second embodiment of the present invention;
FIG. 8
is a block diagram of a segment assembly device applied to a tunnel excavating machine according to a third embodiment of the present invention;
FIG. 9
is a flow chart for a segment assembly operation; and
FIG. 10
is a front view of a segment assembly scaffold according to the third embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which in no way limit the invention.
[First Embodiment]
In a tunnel excavating machine according to the present embodiment, as shown in
FIG. 1
, a cutter head
12
is rotatably mounted in a front portion of an excavating machine body
11
, and many cutter bits
13
are fixed to the front surface of the cutter head
12
. A ring gear
14
is fixed to a rear portion of the cutter head
12
, while a drive motor
15
is attached to the excavating machine body
11
, and a drive gear
16
of the drive motor
15
is in mesh with the ring gear
14
. Thus, when the drive motor
15
is driven to rotate the drive gear
16
, the cutter head
12
can be rotated via the ring gear
14
.
A bulkhead
17
is attached to the excavating machine body
11
behind the cutter head
12
, and a chamber
18
is formed between the cutter head
12
and the bulkhead
17
. A mud feed pipe
19
and a mud discharge pipe
20
, each of whose ends extends to the outside of the shield excavating machine, have the other ends open in the chamber
18
. An agitator
21
for agitating and mixing excavated earth and sand and muddy water is installed near the opening of the mud discharge pipe
20
. A copy cutter (overbreak cutter)
22
is provided at an outer peripheral portion of the cutter head
12
. A man lock
23
for exiting from the machine is provided in a front end portion of the excavating machine body
11
, and a chemical liquid feed pipe
24
is provided in the outer peripheral portion of the excavating machine body
11
.
A plurality of shield jacks
25
are arranged parallel in a circumferential direction in a rear portion of the excavating machine body
11
. The shield jacks
25
are stretched rearward in an excavating direction and pressed against existing segments S, so that the excavating machine body
11
, namely, the entire shield excavating machine, can be moved forward by a reaction force generated thereby. A ring girder
26
is formed in the rear portion of the excavating machine body
11
, and a rest
28
extending rearward is fixed to a vertical beam
27
attached to the ring girder
26
. A swivel ring
29
is pivotally supported by the ring girder
26
, and an erector device
30
is mounted on the swivel ring
29
. The erector device
30
can mount new segments S in a space between the excavating machine body
11
advanced by the shield jacks
25
and the existing segments S, and assemble the new segments S in a ring shape.
Furthermore, the rest
28
is provided with a segment assembly scaffold
31
for bolting the segments S assembled in the ring form by the erector device
30
, and a shape retainer
32
for correcting the ring-shaped segments S into a predetermined shape (for example, a round shape) and retaining them in this shape.
In the segment assembly scaffold
31
, as shown in
FIGS. 1
to
3
, a horizontally movable beam
33
located behind the erector device
30
is supported by the rest
28
so as to be movable along the fore-and-aft direction of the existing tunnel. A revolving frame
35
of a downward C-shape is attached to the horizontally movable beam
33
via a plurality of support beams
34
. A drive motor
36
is mounted on the rest
28
, while a rack
37
is fixed along the fore-and-aft direction to the horizontally movable beam
33
, and a gear
38
of the drive motor
36
is in mesh with the rack
37
. Thus, when the drive motor
36
is driven to rotate the drive gear
38
, the revolving frame
35
can be moved along the fore-and-aft direction via the rack
37
and then via the horizontally movable beam
33
. A sliding encoder
39
, which engages the rack
37
and detects the moving position of the revolving frame
35
, is mounted on the rest
28
. Position sensors
40
and
41
for detecting the positions of forward movement and backward movement of the revolving frame
35
are also mounted on the rest
28
. A cable guide
43
, which supports a drive cable (a hydraulic hose or an electric cable)
42
connecting a drive source (not shown) loaded on the excavating machine body
11
to the drive motor
36
, is attached to the underside of the horizontally movable beam
33
.
Two cages
44
, as working platforms, are supported by the revolving frame
35
so as to be movable by a drive mechanism
45
, and these two cages
44
are symmetrical about the center of revolution and have the same structure. The drive mechanism
45
is constituted by a ring gear
46
provided along the outer periphery of the revolving frame
31
, and a drive gear
48
of a drive motor
47
loaded on the cage
44
, the drive gear
48
meshing with the ring gear
46
. Thus, when the drive motor
47
is driven, the drive gear
48
rolls while meshing with the ring gear
46
, whereby the cage
44
can be moved along the revolving frame
35
. At this time, the cage
44
can be maintained in a horizontal state, no matter which position of the revolving frame
35
the cage
44
moves to. A revolving encoder
49
for detecting the moving position of the cage
44
is mounted on the cage
44
. A cable guide
51
, which supports a drive cable
50
connecting a drive source (not shown) loaded on the excavating machine body
11
to the cage
44
, is attached to the outside of the revolving frame
35
.
The cage
44
has a support wall
52
supported by the revolving frame
35
, a bottom plate
53
, and a front wall
54
. An open/close door
55
is mounted on each side of the cage
44
, and a working step
56
pivoting forward is provided on an upper portion of the front wall
54
. The working step
56
has a lower end portion pivotably attached to the front wall
54
by support shafts
57
, and is adapted to be positioned in a horizontal state by right and left link mechanisms
58
.
In the shape retainer
32
, as shown in
FIG. 1
, a horizontal rail
59
is attached onto the rest
28
, and a support tube
60
is supported by the horizontal rail
59
so as to be movable forward and backward. An upper outer tube
61
and a lower outer tube
62
are fitted to the support tube
60
so as to be movable relative to each other, and an expansion jack
63
is interposed between the outer tubes
61
and
62
. Arcuate pressurized contact members
64
and
65
, which can be brought into pressurized contact with the inner surfaces of the segments S, are attached to the front ends of the upper and lower outer tubes
61
and
62
, respectively. A moving jack
66
is mounted on the rest
28
, and a drive rod
67
of the moving jack
66
is connected to the support tube
60
.
Thus, the moving jack
66
is stretched to move the support tube
60
forward, thereby moving the pressurized contact members
64
and
65
to a position where they are opposed to the inner peripheral surfaces of the segments S which they are to hold. At this position, the expansion jack
63
is expanded to bring the pressurized contact members
64
and
65
into pressurized contact with the ring-shaped segments S via the upper and lower outer tubes
61
and
62
. As a result, the segments S can be corrected to a predetermined shape and retained in this shape.
In the positional relationship among the erector device
30
, the segment assembly scaffold
31
and the shape retainer
32
configured in the above-described manner, the segment assembly scaffold
31
moves back and forth, and can thereby be located within and outside the swivel or revolving range of the erector device
30
. Nor does the shape retainer
32
interfere with the erector device
30
or the segment assembly scaffold
31
, when the shape retainer
32
moves back and forth.
A tunnel excavating operation by the foregoing tunnel excavating machine will be described. As shown in
FIGS. 1 and 2
, when the shield jacks
25
are stretched with the cutter head
12
being rotated, the excavating machine body
11
is advanced by the reaction force imposed on the existing segments S, whereupon the cutter head
12
excavates the soil lying ahead, forming a tunnel. Then, the erector device
30
assembles segments S in a ring form to the inner wall surface of the resulting tunnel. In this state, the operator bolts the segments S to each other while standing on the segment assembly scaffold
31
, and the shape retainer
32
corrects the segments S assembled in the ring form to a round shape and retains them in this shape.
That is, the erector device
30
grasps the segments S carried into the existing tunnel, and assembles them sequentially to predetermined positions, starting at a lower position. The operator rides on the cage
44
of the segment assembly scaffold
31
, and moves to the position of assembly of the segment S. At this position, the operator uses a predetermined tightening tool to perform a bolting operation for connecting and fixing the adjacent segments S. In this case, the cage
44
is moved forward, along with the revolving frame
35
, by the drive motor
36
until the cage
44
is brought into the revolving range of the erector device
30
, whereafter the cage
44
is moved circumferentially by the drive mechanism
45
until its approach to the erector device
30
. As shown in
FIG. 2
, the operator bolts the circumferentially adjacent segments S while standing in the cage
44
. As shown in
FIG. 6
, moreover, the operator also pivots the working step
56
of the cage
44
forward, gets on the working step
56
, and clamps the segments S adjacent in the fore-and-aft direction by bolts.
The shape retainer
32
stretches the moving jack
66
to move the support tube
60
forward as far as a position, where the pressurized contact members
64
and
65
are opposed to the inner peripheral surfaces of the segments S, such that they do not interfere with the segment assembly scaffold
31
. At this position, the expansion jack
63
is expanded to bring the pressurized contact members
64
and
65
into pressurized contact with the inner peripheral surfaces of the segments S, thereby correcting the segments S into a predetermined shape and retaining them in this shape.
According to the present embodiment, the erector device
30
is mounted in the rear portion of the excavating machine body
11
, the rest
28
extends rearward, and the segment assembly scaffold
31
and the shape retainer
32
are supported on the rest
28
so as to be movable back and forth. Thus, the cage
44
can be brought close to the segment S assembled by the erector device
30
, so that the operator can easily perform a bolting operation. Moreover, the working step
56
pivoting forward is provided in the cage
44
. Thus, the operator can easily move forward with the use of the working step
56
, and carry out a bolting operation.
[Second Embodiment]
In a tunnel excavating machine according to the present embodiment, as shown in
FIG. 7
, a cage
61
is constituted by having a support wall
62
supported by a revolving frame, double-bottom plates
63
and
64
, and right and left open/close doors
65
, providing a working step
66
, which is slidable forward in a predetermined amount, between the double-bottom plates
63
and
64
, and attaching a front wall
67
to a front portion of the working step
66
. Right and left chains
68
are connected to the front wall
67
of the working step
66
so that the operator will not fall off when the working step
66
is moved forward.
Thus, when the erector device assembles the segment to a predetermined position, the cage
61
is moved forward and also moved in the circumferential direction until it approaches the erector device. The operator bolts the circumferentially adjacent segments from the cage
61
, also slides the working step
66
of the cage
61
forward, stands thereon, and bolts the segments adjacent in the fore-and-aft direction.
[Third Embodiment]
Since a tunnel excavating machine according to the present embodiment has practically the same configuration as described in the aforementioned First Embodiment, its detailed description is omitted.
According to the present embodiment, as shown in
FIG. 1
, the cage
44
of the segment assembly scaffold
31
is automatically moved to a predetermined operating position, where the cage
44
is close to the segment held by the erector device
30
, in a manner linked to a segment positioning action by the erector device
30
in a segment assembly operation by the aforementioned tunnel excavating machine.
That is, as shown in
FIG. 8
, the drive motor
47
for revolving the cage
44
in a circumferential direction via the revolving frame
35
is hydraulically actuated, and can be driven and controlled by regulating an oil pressure supplied from a power unit
71
by means of a servo valve
72
. The drive motor
36
, which slides the cage
44
in the fore-and-aft direction via the horizontally movable beam
33
and the revolving frame
35
, is also hydraulically operated, and can be driven and controlled by regulating an oil pressure supplied from the power unit
71
by a servo valve
73
. The servo valves
72
and
73
can be controlled by a control device (working platform control means)
74
.
The control device
74
receives inputs about the revolving angle θ of the held segment S detected by a revolving encoder (not shown) loaded on the erector device
30
, the revolving angles α and β of the cage
44
detected by the revolving encoders
49
, and the position A in the fore-and-aft direction of the cage
44
detected by the sliding encoder
39
. As shown in
FIG. 10
, the revolving angle θ of the erector device
30
is an angle from a horizontal reference position 0°, while the revolving angles α and β of the cage
44
are angles of revolution of the right and left cages
44
a
and
44
b
from the horizontal reference position 0°. A cage operating device
75
is connected to the control device
74
, and the cage operating device
75
at least has a forward movement button, a backward movement button, a segment assembly position movement button, and a bolting position movement button.
Thus, at the time of a bolting operation for the segments S, the control device
74
sets the revolving angles α and β for moving the right and left cages
44
a
and
44
b
to the working position in accordance with the revolving angle θ of the erector device
30
, and can drive the drive motors
47
and
36
via the servo valves
72
and
73
to move the cages
44
a
and
44
b
to the working position. In this case, the revolving angles α and β of the cages
44
a
and
44
b
are calculated by adding or subtracting preset given angles to or from the revolving angle θ of the erector device
30
. The given angle to be added or subtracted has been set in accordance with the revolving angle θ, and its details are given in Table 1.
TABLE 1
|
|
Cage Revolving Angle
|
Erector Revolving Angle
Cage 44a
Cage 44b
|
|
0° < θ ≦ 45°
α = θ − 10°
β = θ + 10°
|
45° < θ ≦ 135°
α = θ − 5°
β = θ + 5°
|
135° < θ ≦ 180°
α = θ − 10°
β = θ + 10°
|
|
The reason why the revolving angles α and β of the cages
44
a
and
44
b
are set in accordance with the revolving angle θ of the erector device
30
, as described above, is as follows: The erector device
30
changes in posture according to the position of revolution, while the cages
44
a
and
44
b
are maintained in a horizontal state whatever positions of revolution they are located at. To prevent the interference of the erector device
30
and the cages
44
a
,
44
b
, the revolving angles α and β of the cages
44
a
and
44
b
and the revolving angle θ of the erector device
30
are not always different by a constant angle. By setting the revolving angles α and β of the cages
44
a
and
44
b
as shown in Table 1, the right and left cages
44
a
and
44
b
can be moved to the working positions where they are always located at constant distances from the erector device
30
.
A tunnel constructing operation by the foregoing tunnel excavating machine will be described. As shown in
FIGS. 1 and 10
, when the shield jacks
25
are stretched with the cutter head
12
being rotated, the excavating machine body
11
is advanced by the reaction force imposed on the existing segments S, whereupon the cutter head
12
excavates the soil lying ahead, forming a tunnel. Then, the erector device
30
assembles segments S in a ring form to the inner wall surface of the resulting tunnel. In this state, the operator bolts the segments S to each other with the use of the segment assembly scaffold
31
, and the shape retainer
32
corrects the segments S assembled in the ring form to a round shape and retains them in this shape.
The segment assembly operation will be described in detail with reference to a flow chart in FIG.
9
. In Step
11
, the control device
74
reads in various data such as the revolving angle θ of the erector device
30
, the revolving angles α and β of the cage
44
, and the position A in the fore-and-aft direction of the cage
44
. In Step S
12
, the segment S is conveyed into the existing tunnel with the use of a hoist (not shown), and placed at a predetermined position where the erector
30
can lift the segment S. In Step S
13
, the erector
30
grasps the segment S placed at the predetermined position, and moves the segment S to a predetermined assembly position by a raising or lowering action and a revolving action. In Step S
14
, the operator gets on the cage
44
a
of the segment assembly scaffold
31
moved backward out of the revolving range of the erector device
30
, pushes the segment assembly position movement button of the cage operating device
75
to move the cage
44
a
to a space behind the segment S held by the erector
30
, and stop the cage
44
a
there.
In Step S
15
, the operator on the cage
44
a
operates the erector
30
to make fine adjustment of the held segment S relative to the assembly position, and then advances and revolves the erector device
30
to move the segment S to a predetermined assembly position for positioning. In Step S
16
, the operator pushes the bolting position movement button, whereupon the control device
74
sets the revolving angles α and β for moving the cages
44
a
and
44
b
to the working position on the basis of the revolving angle θ of the erector device
30
by the aforementioned method, and drives the drive motors
47
and
36
via the servo valves
72
and
73
to move the cages
44
a
and
44
b
to working positions close to both sides of the erector device
30
. That is, the cage
44
a
revolves in one direction from behind the held segment S, then moves forward into the revolving range of the erector device
30
, revolves in the other direction, and stops at the working position. On the other hand, the cage
44
b
moves forward from the original position into the revolving range of the erector device
30
, revolves, and stops at the working position. In Step S
17
, the operator on the cage
44
a
or
44
b
performs a bolting operation for connecting and fixing the adjacent segments S with the use of a predetermined tightening tool.
Upon completion of the bolting operation for the segments S by the operator, the backward movement button is pushed in Step S
18
to bring the cage
44
b
rearward to the outside of the revolving range of the erector device
30
. In Step S
19
, grasp of the segment S is released by the ascending or descending action and revolving action of the erector device
30
, and the erector device
30
is returned to the original position. In Step S
20
, the cages
44
a
and
44
b
are returned to their original positions.
Then, the shape retainer
32
stretches the moving jack
66
to move the support tube
60
forward as far as a position, where the pressurized contact members
64
and
65
are opposed to the inner peripheral surfaces of the segments S, such that the pressurized contact members
64
and
65
do not interfere with the segment assembly scaffold
31
. At this position, the expansion jack
63
is expanded to bring the pressurized contact members
64
and
65
into pressurized contact with the inner peripheral surfaces of the segments S, thereby correcting the segments S into a predetermined shape and retaining them in this shape.
According to the present embodiment, the erector device
30
is mounted in the rear portion of the excavating machine body
11
, the rest
28
extends rearward, and the segment assembly scaffold
31
is supported on the rest
28
so as to be movable back and forth. During the bolting operation for the segments S, the revolving angles α and β of the cage
44
are set in accordance with the revolving angle θ of the erector device
30
, and the cage
44
is moved to the predetermined working position with the push of the buttons. Thus, the cage
44
can be easily brought close to the segment S assembled by the erector
30
without interference with surrounding instruments, and the operator can easily perform the bolting operation.
In the above-described embodiment, setting of the revolving angles α and β of the cages
44
a
and
44
b
in accordance with the revolving angle θ of the erector device
30
is performed for three divided erector revolving regions. However, the highly accurate movement of the cages
44
a
and
44
b
can be achieved by providing more divided regions. Furthermore, the segments are used as the covering members, but a steel shell, formwork or timbering may be used as the covering members.
While the present invention has been described by the foregoing embodiment, it is to be understood that the invention is not limited thereby, but may be varied in many other ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the appended claims.
Claims
- 1. A tunnel excavating machine, comprising:a cylindrical excavating machine body; propulsion jacks for moving the cylindrical excavating machine body forward; a cutter head rotatably mounted in a front portion of the excavating machine body; an erector device mounted in a rear portion of the excavating machine body and adapted to assemble covering members in a ring form onto an inner wall surface of an existing tunnel; a rest extending rearward from the rear portion of the excavating machine body; a revolving frame located behind the erector device and supported on the rest so as to be movable along a fore-and-aft direction of the existing tunnel such that the revolving frame does not interfere with the erector device; and a working platform supported on the revolving frame so as to be revolvable in a circumferential direction of the existing tunnel.
- 2. The tunnel excavating machine of claim 1, wherein:a shape retainer for making pressurized contact with inner peripheral surfaces of the covering members assembled onto the inner wall surface of the existing tunnel to retain the covering members in a predetermined shape is provided and supported on the rest so as to be movable along the fore-and-aft direction of the existing tunnel; and the revolving frame is located between the erector device and the shape retainer and supported on the rest so as not to interfere with the erector device and the shape retainer.
- 3. The tunnel excavating machine of claim 1, further comprising:working platform revolving means for moving the working platform to a predetermined revolving position; erector revolving position detection means for detecting a revolving position of the erector device; and working platform control means for setting a working position of the working platform adapted for the revolving position of the erector device and controlling the working platform revolving means.
- 4. The tunnel excavating machine of claim 3, wherein:the working position of the working platform is at a revolving angle from a horizontal reference position; and the revolving angle is set by adding or subtracting a preset given angle to or from a revolving angle of the erector device from the horizontal reference position.
- 5. The tunnel excavating machine of claim 4, wherein:the given angle has been set in accordance with the revolving angle of the erector device.
- 6. The tunnel excavating machine of claim 3, wherein:the working platform is supported in a horizontal state regardless of the revolving position of the working platform; and the working platform control means sets the working position of the working platform, where the erector device and the working platform are close to each other at a constant distance, regardless of the revolving position of the erector device.
- 7. The tunnel excavating machine of claim 1, wherein:the revolving frame is moved back and forth, whereby the working platform can be moved into and out of a revolving range of the erector device.
- 8. The tunnel excavating machine of claim 1, wherein:the working platform control means is constituted such that an operation by an operator controls the working platform revolving means to move the working platform to the working position and stop the working platform at the working position.
- 9. The tunnel excavating machine of claim 1, wherein:the working platform has a working step protruding forward.
- 10. The tunnel excavating machine of claim 9, wherein:the working step is constituted by a front wall portion of the working platform pivoted forward.
- 11. The tunnel excavating machine of claim 9, wherein:the working step is constituted by a bottom portion and a front wall portion of the working platform sliding forward.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2001-167600 |
Jun 2001 |
JP |
|
2001-167601 |
Jun 2001 |
JP |
|
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A |
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