The present disclosure relates to a field of tunnel tunneling, and more particularly to a tunnel tunneling system.
A tunneling system is one of six major systems in a coal mine, and the tunneling system is mainly used for tunneling and bolt support construction of underground tunnels. The tunneling system includes apparatuses such as a heading machine, a transfer machine, a belt conveyor, and so on. The heading machine cuts a coal wall at a heading face, and coal rock generated by the cutting needs to be conveyed to the ground through the subsequent transfer machine and belt conveyor, so as to complete the tunneling of the tunnel. In the related art, the tunneling system has problems of low recovery rate and tunneling efficiency, and easy damage to tunneling apparatuses during tunneling.
A tunnel tunneling system according to embodiments of the present disclosure includes: a bolter miner including a rack, a cutting device, a drilling device and a control device, wherein the cutting device is arranged on the rack and is swingable in an up-down direction, and the cutting device has a lowest swing angle and a highest swing angle; the drilling device is arranged on the rack, the drilling device includes a drilling rig and a sensor, the drilling rig is configured to drill a tunnel floor and/or a tunnel roof, and the sensor is configured to monitor a set parameter of the drilling rig and generate a monitoring data signal when the drilling rig is drilling; the control device is configured to receive and analyze the monitoring data signal; in a process of drilling the tunnel floor by a first thickness through the drilling rig, the control device is configured to reduce the lowest swing angle in response to that the monitoring data signal is greater than a first threshold; and in a process of drilling the tunnel roof by a second thickness through the drilling rig, the control device is configured to reduce the highest swing angle in response to that the monitoring data signal is greater than a second threshold; a bolter-integrated transportation machine arranged behind the bolter miner and configured to transfer coal rock cut and conveyed by the bolter miner; a transfer machine and a self-moving tail, wherein one end of the transfer machine is connected with the bolter-integrated transportation machine and is configured to move synchronously with the bolter-integrated transportation machine, the transfer machine is arranged behind the bolter-integrated transportation machine, the transfer machine is configured to transfer the coal rock conveyed by the bolter-integrated transportation machine, the other end of the transfer machine is lapped with the self-moving tail, and the self-moving tail is configured to transfer the coal rock conveyed by the transfer machine and to move backwards for retreat; and a belt conveyor arranged behind the self-moving tail, and configured to transfer the coal rock conveyed by the self-moving tail.
Reference will be made in detail to embodiments of the present disclosure, and examples of the embodiments are shown in the accompanying drawings. The embodiments described herein with reference to the drawings are illustrative, and are intended to explain the present disclosure, but shall not be construed to limit the present disclosure.
As shown in
The bolter miner 100 may be arranged at a frontmost end of the tunnel tunneling system, and the bolter miner 100 includes a rack 1, a cutting device 2, a drilling device 3 and a control device (not shown).
The rack 1 is a body frame of the bolter miner 100, and the rack 1 may be formed by tailor-welding profiles. As shown in
It should be noted that, both the cutting device 2 and the shovel plate device 4 are arranged at a front end of the rack 1. The cutting device 2 includes a cutting drum 21, and the shovel plate device 4 is located below the cutting drum 21. The conveying trough device 5 extends along a length direction of the rack 1 (i.e., the front-rear direction). Coal rock cut by the cutting drum 21 may be gathered by the shovel plate device 4 and conveyed to a front inlet of the conveying trough device 5, and then the coal rock may be conveyed backwards by the conveying trough device 5.
The walking device may be a crawler-type walking device, and may be mounted below the rack 1. Automatic movement of the bolter miner 100 can be achieved by the walking device.
The cutting device 2 is arranged on the rack 1 and is swingable in an up-down direction. The cutting device 2 includes a lowest swing angle and a highest swing angle. At the lowest swing angle, the cutting device 2 is configured to cut coal rock at a bottom of a working face, and at the highest swing angle, the cutting device 2 is configured to cut coal rock at a top of the working face.
Specifically, as shown in
As shown in
It should be noted that when the cutting arm swings to the highest swing angle α, the cutting drum 21 may cut a top of a heading working face; and when the cutting arm swings to the lowest swing angle β, the cutting drum 21 may cut a bottom of the heading working face. By swinging the cutting arm within a range formed by the highest swing angle α and the lowest swing angle β, the cutting operation on the coal wall of the heading working face can be completed.
The drilling device 3 is arranged on the rack 1 and includes a drilling rig 31 and a sensor electrically connected to the drilling rig 31. The drilling rig 31 is configured to drill a tunnel floor and/or a tunnel roof. The sensor is configured to monitor set parameters of the drilling rig 31 and generate a monitoring data signal when the drilling rig 31 is drilling.
Specifically, the drilling rig 31 may be a roof bolter and may perform drilling operations such as hole drilling and rock sampling. The set parameters of the drilling rig 31 may include a propulsion force of the drilling rig 31, and in this case, the sensor may be a pressure sensor. When the drilling rig 31 drills holes on the tunnel floor or the tunnel roof, the sensor may monitor a reverse force exerted by a stratum on the drilling rig 31. The reverse force and the propulsion force required by the drilling rig 31 may be regarded as interaction forces, so that the propulsion force of the drilling rig 31 may be monitored.
Since different strata have different lithology, the drilling rig 31 needs to exert different propulsion forces during drilling operations. For example, the drilling rig 31 needs to exert a relatively small propulsion force when drilling a coal seam due to its soft texture; and the drilling rig 31 needs to exert a relatively large propulsion force when drilling a rock stratum due to its hard texture. By monitoring different propulsion forces, it may be judged whether the drilling rig 31 is drilling the rock stratum or the coal seam.
It may be understood that in some other embodiments, the set parameters of the drilling rig 31 may also be parameters that can reflect properties of the stratum, such as a working power and a hydraulic system pressure of the drilling rig 31. In this case, the sensor is one that may monitor the corresponding parameters.
The sensor is electrically connected to the control device, and the control device is configured to receive and analyze the monitoring data signal. When the drilling rig 31 is drilling the tunnel floor by a first thickness, the control device is configured to reduce the lowest swing angle if the monitoring data signal is greater than a first threshold. When the drilling rig 31 is drilling the tunnel roof by a second thickness, the control device is configured to reduce the highest swing angle if the monitoring data signal is greater than a second threshold.
Specifically, the control device may be a PLC control system, but it may also be other types of controllers or processors. The sensor may be electrically connected to the control device through wires. In some other embodiments, the sensor may also transmit data signals to the control device through wireless transmission. The control device may be fixed on an inner side of the rack 1, so as to provide a protective effect.
The monitoring data signal monitored by the sensor may be transmitted to the control device, and the control device may convert the received monitoring data signal into a numerical parameter, which may be compared with the preset first threshold or second threshold. Finally, the swing of the cutting arm is controlled based on a comparison result. The first threshold is a numerical parameter corresponding to a propulsion force when breaking through an interface between a coal seam and a rock stratum below the coal seam, and the second threshold is a numerical parameter corresponding to a propulsion force when breaking through an interface between the coal seam and a rock stratum above the coal seam.
It should be noted that the first thickness is a floor thickness drilled by the drilling rig 31 when drilling the tunnel floor, and the second thickness is a roof thickness drilled by the drilling rig 31 when drilling the tunnel roof. The first thickness and the second thickness need to be selected according to requirements and experiences. For example, the first thickness may be a remaining coal seam thickness allowed by the floor, and the second thickness may be a remaining coal seam thickness allowed by the roof.
For example, when the drilling rig 31 is drilling the tunnel floor by the first thickness, the control device may receive the monitoring data signal in real time, and after receiving the monitoring data signal, the control device compares the monitoring data signal with the first threshold. When the numerical parameter corresponding to the monitoring data signal is greater than the first threshold, it may be determined that the cutting device 2 has cut to or near the rock stratum below the coal seam. By reducing the lowest swing angle β of the cutting arm through the control device, the cutting drum 21 of the cutting device 2 may be prevented from continuing cutting the rock stratum below.
In a process of drilling the tunnel roof by the drilling rig 31, the control device may receive the monitoring data signal in real time and compare the monitoring data signal with the second threshold after receiving the monitoring data signal. When the numerical parameter corresponding to the monitoring data signal is greater than the second threshold, it may be determined that the cutting device 2 has cut to or near the rock stratum above the coal seam. By reducing the highest swing angle α of the cutting arm through the control device, the cutting drum 21 of the cutting device 2 may be prevented from continuing cutting the rock stratum above.
It should be noted that with the advancement of the bolter miner 100, the drilling operation may be carried out at each cycle footage or at intervals of a set number of tunneling cycle footage. The timing for the drilling operation may be selected as required.
It may be understood that a monitor for identifying whether the drilling device 3 is drilling the tunnel roof or the tunnel floor may be added in the present disclosure. The monitor may be a position monitor, such as an infrared monitor, which may monitor a position change of the drilling device 3, so as to provide a basis for the control device to judge whether the tunnel roof or the tunnel floor is being drilled.
The bolter-integrated transportation machine 200 is arranged behind the bolter miner 100 and is configured to transfer coal rock cut and conveyed by the bolter miner 100. Specifically, as shown in
It should be noted that, the bolter-integrated transportation machine 200 also has the function of bolt support, and the bolter-integrated transportation machine 200 may include a roof bolter, so that the bolter-integrated transportation machine 200 can perform the bolt support on the rear side of the bolter miner 100 simultaneously during the bolt support of the bolter miner 100, which is beneficial to improving the tunneling efficiency.
One end of the transfer machine 300 is connected with the bolter-integrated transportation machine 200 and may move synchronously with the bolter-integrated transportation machine 200, and the transfer machine 300 is arranged behind the bolter-integrated transportation machine 200. The transfer machine 300 is configured to transfer the coal rock conveyed by the bolter-integrated transportation machine 200, and the other end of the transfer machine 300 is lapped with the self-moving tail 400. The self-moving tail 400 is configured to transfer the coal rock conveyed by the transfer machine 300, and the self-moving tail 400 is configured to move backwards for retreat.
Specifically, as shown in
A rear end of the self-moving tail 400 may be provided with a traction part, and the traction part may be a rack and pinion traction part, a hydraulic cylinder traction part or the like. The traction part may drive the self-moving tail 400 to move backwards, so that when the tunnel tunneling system needs to turn or retreat, the self-moving tail 400 may retreat by itself, thereby improving the maneuverability and flexibility of the tunnel tunneling system.
The belt conveyor 500 is arranged behind the self-moving tail 400, and the belt conveyor 500 is configured to transfer the coal rock conveyed by the self-moving tail 400. Specifically, as shown in
In the tunnel tunneling system according to embodiments of the present disclosure, since a cutting direction of the cutting device 2 can be corrected in time by the drilling device 3 and the control device, the cutting device 2 can be prevented from cutting roof and floor rock strata, allowing the cutting device 2 to always perform cutting operations in the coal seam. Since the situation of cutting roof and floor rock strata is avoided, a situation that a large deviation of the cutting direction causes a large amount of coal resources left in a roof coal seam or a floor coal seam opposite to the deviation direction is avoided, thus improving the recovery rate.
Moreover, since an advancing direction of the tunnel tunneling system can be adjusted and corrected in time, the situation that a tunneling direction is deviated greatly in the related art is avoided. On the one hand, a tunneling path of the tunnel tunneling system is reduced and optimized, and on the other hand, the situation that much time is wasted to correct the tunneling direction which is deviated greatly is avoided, thus ensuring the tunneling efficiency.
In addition, since the bolter miner 100 works in the coal seam, it is possible to prevent the bolter miner 100 from cutting the hard rock stratum and hence from being easily damaged because of cutting the rock stratum. Consequently, a smooth progress of the tunneling operation is ensured, the equipment service life is prolonged, the mining amount of gangue is reduced, and the environmental-friendly and efficient mining of the coal seam is realized.
In some embodiments, the self-moving tail 400 includes a self-moving bracket 7 and a driving device 8, the self-moving bracket 7 is arranged at a front end of the self-moving tail 400, and the driving device 8 is arranged at the rear end of the self-moving tail 400. The self-moving tail 400 may walk to drive the self-moving tail 400 to move forwards, and the driving device 8 is configured to drive the self-moving tail 400 to move backwards.
Specifically, as shown in
The driving device 8 may be a driving gear, and a front end of the belt conveyor 500 may be provided with a pin rail. The driving gear and the pin rail are meshed for transmission, and the self-moving tail 400 is moved backwards through the rotation of the driving gear. The arrangement of the self-moving bracket 7 and the driving device 8 facilitates the forward and backward adjustment of the position of the self-moving tail 400.
In some embodiments, as shown in
In some embodiments, the drilling device 3 includes a lifting assembly 32, and the lifting assembly 32 is connected with the rack 1. The drilling rig is arranged on the lifting assembly 32 and is configured to install an anchor rod. The drilling rig is rotatably connected with the lifting assembly 32, and the drilling rig is swingable in a height direction and the length direction of the rack 1 so as to adjust an installation orientation of the anchor rod. The lifting assembly 32 is configured to lift the drilling rig so that the drilling rig may drill the tunnel floor and the tunnel roof.
Specifically, as shown in
It may be understood that, in some other embodiments, the lifting assembly 32 may also be other lifting assemblies 32, such as a scissor-type lifting apparatus and a lead screw drive apparatus.
As shown in
Since the drilling rig 31 may swing and be adjusted in both the height direction and the length direction of the rack 1, and the drilling rig 31 may adjust its position in the up-down direction through the lifting assembly 32, the drilling rig 31 has a high degree of adjustment freedom in space, thus meeting the requirement of anchor rod installation in any orientation.
It should be noted that since the drive of a swinging driver 34 is accompanied by a change in an azimuth angle of the drilling rig 31, the drilling rig 31 may swing in the length direction of the rack 1 and thus the drilling rig 31 can be re-adjusted to a position perpendicular to a lateral wall of the tunnel, thereby facilitating the anchor rod installation.
In some embodiments, the drilling device 3 includes the connecting member 33 and the swinging driver 34. The connecting member 33 has a first end connected to the lifting assembly 32 and a second end rotatably connected to the rack 1. The swinging driver 34 has a first end rotatably connected to the rack 1 and a second end rotatably connected to the connecting member 33. The swinging driver 34 is configured to drive the connecting member 33 to swing in a width direction of the rack 1 to adjust a distance between the drilling rig 31 and the lateral wall of the tunnel.
Specifically, as shown in
The swinging driver 34 may a hydraulic telescopic oil cylinder, and has a first end hinged with the rack 1 and a second end hinged with the connecting member 33. In such a way, the swing drive of the connecting member 33 may be realized through extension and retraction of the swinging driver 34, and then the swing drive of the lifting assembly 32 and the drilling rig 31 in the left-right direction may be achieved, thereby facilitating the adjustment of the distance between the drilling rig 31 and the lateral wall of the tunnel.
In some embodiments, the drilling device 3 includes a displacement driver 35, an extension direction of the displacement driver 35 is the same as the extension direction of the connecting member 33. The displacement driver 35 has a first end rotatably connected to the rack 1 and a second end rotatably connected to the lifting assembly 32. The connecting member 33 and the displacement driver 35 may extend and retract synchronously. The displacement driver 35 is configured to drive the drilling rig 31 to move in the length direction of the rack 1 to adjust an installation row spacing of the anchor rod.
Specifically, as shown in
Therefore, the lifting assembly 32 and the drilling rig 31 may move forwards and backwards through the extension and retraction of the displacement driver 35, so that the drilling rig 31 can meet the requirements of installation with different row spacing and is convenient to use.
It should be noted that the connecting member 33 can form a triangular structure with the rack 1 and the swinging driver 34, thus facilitating the swing drive of the drilling rig 31, and the connecting member 33 can withstand a shear force during operation of the drilling rig 31 and hence protect the displacement driver 35.
In some embodiments, the connecting member 33 includes an inner sleeve 332 and an outer sleeve 331. The inner sleeve 332 is fitted in the outer sleeve 331 and is slidable relative to the outer sleeve 331. A free end of the outer sleeve 331 is rotatably connected to the rack 1, and a free end of the inner sleeve 332 is rotatably connected to the lifting assembly 32. The swinging driver 34 is rotatably connected to the outer sleeve 331. The outer sleeve 331 is provided with an oil injection mouth configured to inject lubricating oil into the outer sleeve 331.
Specifically, as shown in
In some embodiments, the oil injection mouth may be provided with a protective structure, thus avoiding damage to the oil injection mouth during bolt support operations.
In some embodiments, the lifting assembly 32 includes a frame body 321, a lifting driver 322, a guide column 323, a mounting plate 324 and a chain 325. The guide column 323 is arranged on the frame body 321 and extends in the up-down direction. The mounting plate 324 is slidably assembled on the guide column 323 in a guided manner and is configured to mount the drilling rig 31. One end of the lifting driver 322 is connected to the frame body 321. The lifting driver 322 is provided with a first gear 3221 and a second gear 3222, which are spaced apart along an extension direction of the lifting driver 322. The chain 325 is engaged around outer peripheral sides of the first gear 3221 and the second gear 3222 and is connected to the mounting plate 324 and the frame body 321. The chain 325 is configured to translate and rotate to drive the mounting plate 324 to move, when the lifting driver 322 is extended and retracted.
Specifically, as shown in
Two guide columns 323 may be provided, both of which may be fixed to the frame body 321. The two guide columns 323 extend in the up-down direction and are spaced apart in the left-right direction. The mounting plate 324 is assembled on the two guide columns 323 in a guided manner and is slidable in the up-down direction. The drilling rig 31 may be connected to the mounting plate 324 through the rotary drive.
The first gear 3221 and the second gear 3222 may be arranged on an outer side of the cylinder body of the lifting driver 322 and are spaced apart in the up-down direction. Both the first gear 3221 and the second gear 3222 are rotatable relative to the cylinder body. The chain 325 may surround the outer peripheral sides of the first gear 3221 and the second gear 3222 and is engaged and assembled with both the first gear 3221 and the second gear 3222. A rear side of the chain 325 may be connected to the frame body 321, and a front side of the chain 325 may be connected to the mounting plate 324.
Consequently, when the cylinder body of the lifting driver 322 moves up and down, the chain 325 translates in the up-down direction and rotates around the first gear 3221 and the second gear 3222. Then, the rotating chain 325 drives the mounting plate 324 to move up and down, thereby driving the drilling rig 31 to move up and down. The arrangement of the chain 325 has a function of multiplying the displacement of the cylinder body of the lifting driver 322, thus increasing a movement stroke of the drilling rig 31.
In some embodiments, as shown in
As shown in
In some embodiments, the drilling device 3 may install the anchor rod, and the drilling device 3 includes a first drilling device 301 and a second drilling device 302. The first drilling device 301 and the second drilling device 302 are arranged at a tail end of the rack 1 and spaced apart along the width direction of the rack 1. The first drilling device 301 is configured to drill and install the anchor rod to a first lateral wall of the tunnel, and the second drilling device 302 is configured to drill and install the anchor rod to a second lateral wall of the tunnel.
Specifically, as shown in
On the one hand, the arrangement of the first drilling device 301 and the second drilling device 302 can increase the bolt support efficiency and avoid a situation that a single drilling device 3 needs to move back and forth in the left-right direction. On the other hand, the two drilling devices 3 can drill at the same time, which is beneficial to reducing errors and improving the accuracy of monitoring.
In some embodiments, a size of an inlet of the shovel plate device 4 is adjustable. The conveying trough device 5 is arranged on the rack 1 and is located on a rear side of the shovel plate device 4, and is configured to convey coal rock gathered by the shovel plate device 4. The first drilling device 301 is arranged on a first side of the conveying trough device 5, and the second drilling device 302 is arranged on a second side of the conveying trough device 5.
Specifically, the shovel plate device 4 may be arranged at the front end of the rack 1, and the shovel plate device 4 includes a main shovel plate and two auxiliary shovel plates. The main shovel plate is connected to the rack 1, and the two auxiliary shovel plates are rotatably connected to left and right sides of the main shovel plate, respectively. A shovel plate driver may be arranged between each of the two auxiliary shovel plates and the main shovel plate. The swing drive of the corresponding auxiliary shovel plate can be realized through the extension and retraction of the shovel plate driver, so that the size of the inlet of the shovel plate can be adjusted. The conveying trough device 5 may be fixed on the rack 1 and extend in the front-rear direction. A front end of the conveying trough device 5 is docked with the shovel plate device 4, and the coal rock gathered by the shovel plate device 4 may be conveyed through the conveying trough device 5.
As shown in
In some embodiments, if the lithology of the tunnel roof is consistent with the lithology of the tunnel floor, the first threshold and the second threshold may be the same. Thus, the setting of the first threshold and the second threshold is simplified.
In some embodiments, the bolter miner 100 includes a bolt support device 6 that includes a lifting assembly 61, a work platform 62 and a first drilling frame assembly 63. The lifting assembly 61 is arranged between the rack 1 and the work platform 62 and is configured to raise and lower the work platform 62. The first drilling frame assembly 63 is arranged on the work platform 62. The work platform 62 is telescopic so that the first drilling frame assembly 63 can move to be above the cutting device 2. The first drilling frame assembly 63 is configured for bolt support for the tunnel roof above the cutting device 2 to reduce an unsupported roof distance.
Specifically, as shown in
It should be noted that the work platform 62 may be a rectangular platform, extends in the front-rear direction and is telescopic in the front-rear direction. The first drilling frame assembly 63 may be mounted at a front end of the work platform 62, and the first drilling frame assembly 63 is used for bolt support operations. Specifically, when the work platform 62 extends forwards, the first drilling frame assembly 63 is generally located above the cutting drum 21 of the cutting device 2, and the first drilling frame assembly 63 may perform bolt support operations on the tunnel roof near the heading face.
When cutting operations are required, the work platform 62 may be retracted, and the first drilling frame assembly 63 is retreated to be behind the cutting drum 21 of the cutting device 2, so that the cutting device 2 can drive the cutting drum 21 to move up and down through the cutting arm, thus realizing the cutting operations and avoiding interference with the cutting device 2.
Consequently, the bolter miner 100 can realize parallel and non-parallel operations of tunneling and bolt support, and also can provide bolt support for the tunnel roof near the heading face, thus avoiding the existence of the unsupported roof distance at the heading face, and ensuring safe tunneling under poor conditions of the tunnel roof.
In some embodiments, as shown in
In some embodiments, the bolt support device 6 includes a stabilization assembly 64. The stabilization assembly 64 includes a first support assembly 641 and a second support assembly 642, which are arranged on the work platform 62. The first support assembly 641 may extend upwards and is configured to support the tunnel roof, and the second support assembly 642 may extend downwards and is configured to support the cutting device 2.
Specifically, as shown in
It should be noted that in some other embodiments, the stabilization assembly 64 may also be pressed against and in contact with the tunnel roof, or the stabilization assembly 64 may also be pressed against and in contact with the tunnel roof and the cutting device 2 at the same time. In some other embodiments, the stabilization assembly 64 may also be pressed against and in contact with the lateral wall of the tunnel, thereby meeting the bolt support operations on the lateral wall of the tunnel.
As shown in
In some embodiments, the bolt support device 6 includes a second drilling frame assembly 65 arranged on the work platform 62, and the drilling device 3 may install the anchor rod. The second drilling frame assembly 65 is located between the first drilling frame assembly 63 and the drilling device 3 and is configured to cooperate with the drilling device 3 to provide bolt support for the lateral wall of the tunnel.
As shown in
As shown in
The second drilling frame assembly 65 includes a third anchor drill that may rotate and provide bolt support for the lateral wall of the tunnel.
In some embodiments, the bolter miner 100 includes a propping device (not shown), which includes a first propping device and a second propping device. The first propping device is arranged on one side of the rack 1, and the first propping device may be propped between a first lateral wall of the tunnel and the rack 1. The second propping device is arranged on the other side of the rack 1, and the second propping device may be propped between a second lateral wall of the tunnel and the rack 1.
Specifically, the propping device may be a propping oil cylinder, may extend along the width direction of the rack 1 and can prop the lateral wall of the tunnel. Two propping devices may be provided, i.e., the first propping device and the second propping device. The first propping device may be arranged on the left side of the rack 1, extend to the left and prop a left lateral wall of the tunnel. The second propping device may be arranged on the right side of the rack 1, extend to the right and prop a right lateral wall of the tunnel. Hence, when in use, the bolter miner 100 may be propped and fixed between two lateral walls of the tunnel through the propping device, thus ensuring the stability of the bolter miner 100 during operation.
In some embodiments, the drilling device 3 performs a drilling operation on the tunnel floor, which may include the following steps S1 to S5.
At step S1, the number of cycle footage advanced by the cutting device 2 is determined according to a thickness of a coal seam. For example, when the coal seam is thick, the bolter miner 100 may be advanced by much cycle footage before the drilling operation, that is, the bolter miner 100 may be advanced by a large distance between two adjacent drilling operations.
At step S2, a drilling position on the tunnel floor is determined after the cutting device 2 is advanced by the determined number of cycle footage. For example, any area on the tunnel floor may be selected, which will be a subsequent drilling position. In some embodiments, in order to reduce errors, a plurality of drilling positions may be selected on the tunnel floor, and drilling may be carried out on all the plurality of drilling positions.
At step S3, the rack 1 is driven to move, the drilling device 3 is moved to a position corresponding to the drilling position on the tunnel floor, and then the tunnel floor is drilled by the drilling device 3.
At step S4, a monitoring data signal is transmitted to the control device in real time by the sensor in a process of drilling the tunnel floor by a first thickness through the drilling device 3.
At step S5, the control device analyzes and compares the monitoring data signal and the first threshold in real time, and corrects the lowest swing angle of the cutting device 2 in the control device if the monitoring data signal is greater than the first threshold. Specifically, in the process of drilling the tunnel floor by the first thickness, if the monitoring data signal is greater than the first threshold, the drilling operation may be stopped, and then the lowest swing angle preset in the control device may be reduced, so that in the subsequent cutting operation, the cutting arm of the cutting device 2 may reduce a cutting depth of the tunnel floor and correct the cutting direction.
It should be noted that when there are the plurality of drilling positions, the monitoring data signals of the plurality of drilling positions may be averaged and then compared with the first threshold.
In some embodiments, the drilling device 3 performs a drilling operation on the tunnel roof, which may include the following steps S1 to S5.
At step S1, the number of cycle footage advanced by the cutting device 2 is determined according to a thickness of a coal seam.
At step S2, a drilling position on the tunnel roof is determined after the cutting device 2 is advanced by the determined number of cycle footage. For example, any area on the tunnel roof may be selected, which will be a subsequent drilling position. In some embodiments, in order to reduce errors, a plurality of drilling positions may be selected on the tunnel roof, and drilling may be carried out on all the plurality of drilling positions.
At step S3, the rack 1 is driven to move, the drilling device 3 is moved to a position corresponding to the drilling position on the tunnel roof, and then the tunnel roof is drilled by the drilling device 3.
At step S4, a monitoring data signal is transmitted to the control device in real time by the sensor in a process of drilling the tunnel roof by a second thickness through the drilling device 3.
At step S5, the control device analyzes and compares the monitoring data signal and the second threshold in real time, and corrects the highest swing angle of the cutting device 2 in the control device if the monitoring data signal is greater than the second threshold. Specifically, in the process of drilling the tunnel roof by the second thickness, if the monitoring data signal is greater than the second threshold, the drilling operation may be stopped, and then the highest swing angle preset in the control device may be reduced, so that in the subsequent cutting operation, the cutting arm of the cutting device 2 may reduce a cutting depth of the tunnel roof and correct the cutting direction.
In the description of the present disclosure, it is to be understood that terms such as “central,” “longitudinal,” “transverse,” “length,” “width,” “thickness,” “upper,” “lower,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” “outer,” “clockwise,” “counterclockwise,” “axial,” “radial” and “circumferential” should be construed to refer to the orientation as then described or as shown in the drawings under discussion. These relative terms are for convenience and simplicity of description and do not indicate or imply that the devices or elements referred to have a particular orientation and be constructed or operated in a particular orientation. Thus, these terms shall not be construed as limitation on the present disclosure.
In addition, terms such as “first” and “second” are used herein for purposes of description and are not intended to indicate or imply relative importance or significance or to imply the number of indicated technical features. Thus, the feature defined with “first” and “second” may comprise one or more of this feature. In the description of the present disclosure, the term “a plurality of” means at least two, such as two or three, unless specified otherwise.
In the present disclosure, unless specified or limited otherwise, the terms “mounted,” “connected,” “coupled,” “fixed” and the like are used broadly, and may be, for example, fixed connections, detachable connections, or integral connections; may also be mechanical or electrical connections; may also be direct connections or indirect connections via intervening structures; may also be inner communication or interaction of two elements, which can be understood by those skilled in the art according to specific situations.
In the present disclosure, unless specified or limited otherwise, a structure in which a first feature is “on” or “below” a second feature may include an embodiment in which the first feature is in direct contact with the second feature, and may also include an embodiment in which the first feature and the second feature are not in direct contact with each other, but are contacted via an additional feature formed therebetween. Furthermore, a first feature “on,” “above,” or “on top of” a second feature may include an embodiment in which the first feature is right or obliquely “on,” “above,” or “on top of” the second feature, or just means that the first feature is at a height higher than that of the second feature; while a first feature “below,” “under,” or “on bottom of” a second feature may include an embodiment in which the first feature is right or obliquely “below,” “under,” or “on bottom of” the second feature, or just means that the first feature is at a height lower than that of the second feature.
Reference throughout this specification to “an embodiment,” “some embodiments,” “an example,” “a specific example,” or “some examples,” means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present disclosure. Thus, the above terms throughout this specification are not necessarily referring to the same embodiment or example of the present disclosure. Furthermore, the particular features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples. Moreover, those skilled in the art can integrate and combine the different embodiments or examples and the features of the different embodiments or examples described in this specification without contradicting each other.
Although embodiments of the present disclosure have been shown and described, it can be appreciated by those skilled in the art that the above embodiments are merely exemplary and are not intended to limit the present disclosure, and various changes, modifications, alternatives and variations may be made in the embodiments within the scope of the present disclosure.
Number | Date | Country | Kind |
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202111323735.4 | Nov 2021 | CN | national |
The present application is a national phase entry under 35 USC § 371 of International Application No. PCT/CN2022/096659, filed on Jun. 1, 2022, which claims the benefit of and priority to Chinese Application No. 202111323735.4, filed on Nov. 8, 2021, the entire disclosures of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/096659 | 6/1/2022 | WO |