1. Field of the Invention
The present invention relates generally to gas turbine engine turbine airfoil cooling and, more specifically, to turbine airfoil trailing edge cooling slots.
2. Description of Related Art
In a gas turbine engine, air is pressurized in a compressor and mixed with fuel in a combustor for generating hot combustion gases. The hot gases are channeled through various stages of a turbine which extract energy therefrom for powering the compressor and producing work, such as powering an upstream fan in a typical aircraft turbofan engine application.
The turbine stages include stationary turbine nozzles having a row of hollow vanes which channel the combustion gases into a corresponding row of rotor blades extending radially outwardly from a supporting rotor disk. The vanes and blades have corresponding hollow airfoils with corresponding cooling circuits therein.
The cooling air is typically compressor discharge air which is diverted from the combustion process and, therefore, decreases overall efficiency of the engine. The amount of cooling air must be minimized for maximizing the efficiency of the engine, but sufficient cooling air must nevertheless be used for adequately cooling the turbine airfoils for maximizing their useful life during operation. Each airfoil includes a generally concave pressure sidewall and, an opposite, generally convex suction sidewall extending longitudinally or radially outwardly along a span from an airfoil base to an airfoil tip and axially in a chordwise direction between leading and trailing edges. For a turbine blade, the airfoil span extends from a root at the radially inner platform to a radially outer tip spaced from a surrounding turbine shroud. For a turbine vane, the airfoil extends from a root integral with a radially inner band to a radially outer tip integral with an outer band.
Each turbine airfoil also initially increases in thickness aft of the leading edge and then decreases in thickness to a relatively thin or sharp trailing edge where the pressure and suction sidewalls join together. The wider portion of the airfoil has sufficient internal space for accommodating various forms of internal cooling circuits and turbulators for enhancing heat transfer cooling inside the airfoil, whereas, the relatively thin trailing edge has correspondingly limited internal cooling space.
Each airfoil typically includes various rows of film cooling holes extending through the sidewalls thereof which discharge the spent cooling air from the internal circuits. The film cooling holes are typically inclined in the aft direction toward the trailing edge and create a thin film of cooling air over the external surface of the airfoil that provides a thermally insulating air blanket for additional protection against the hot combustion gases which flow over the airfoil surfaces during operation.
The thin trailing edge is typically protected by a row of trailing edge cooling slots or a single elongated slot which breach the pressure sidewall at a breakout immediately upstream of the trailing edge for discharging film cooling air thereover. Each trailing edge cooling slot has an outlet aperture in the pressure side which begins at a breakout and may or may not be bounded in the radial direction by exposed lands at aft ends of axially extending partitions which define the cooling slots.
The axial partitions may be integrally formed with the pressure and suction sides of the airfoil and themselves must be cooled by the air discharged through the cooling slots defined thereby. The partitions typically converge in the aft direction toward the trailing edge so that the cooling slots diverge toward the trailing edge with a shallow divergence angle that promotes diffusion of the discharged cooling air with little, if any, flow separation along the sides of the partitions.
Aerodynamic and cooling performance of the trailing edge cooling slots is directly related to the specific configuration of the cooling slots and the intervening partitions. The flow area of the cooling slots regulates the flow of cooling air discharged through the cooling slots and the geometry of the cooling slots affects cooling performance thereof.
The divergence or diffusion angle of the cooling slots can effect undesirable flow separation of the discharged cooling air which would degrade performance and cooling effectiveness of the discharged air. This also increases losses that negatively impact turbine efficiency. Portions of the thin trailing edge directly under the individual cooling slots are effectively cooled by the discharged cooling air, with the discharged air also being distributed over the intervening exposed lands at the aft end of the partitions. The lands are solid portions of the pressure sidewall integrally formed with the suction sidewall and must rely for cooling on the air discharged from the adjacent trailing edge cooling slots.
Notwithstanding, the small size of the these outlet lands and the substantial cooling performance of the trailing edge cooling slots, the thin trailing edges of turbine airfoils nevertheless, typically, limit the life of those airfoils due to the high operating temperature thereof in the hostile environment of a gas turbine engine.
Accordingly, it is desired to provide a turbine airfoil having improved trailing edge cooling and cooling slots for improving airfoil durability and engine performance. It is also desired to minimize the amount of cooling flow used for trailing edge cooling in order to maximize fuel efficiency of the turbine and the engine.
A gas turbine engine turbine airfoil includes widthwise spaced apart pressure and suction sidewalls extending outwardly along a span from an airfoil base to an airfoil tip and extending in a chordwise direction between opposite leading and trailing edges. A spanwise row of spanwise spaced apart trailing edge cooling holes encased in the airfoil between the pressure and suction sidewalls end at a single spanwise extending trailing edge cooling slot extending chordally substantially to the trailing edge. Each of the cooling holes includes in downstream serial cooling flow relationship, a curved inlet, a metering section with a constant area and constant width flow cross section, and a spanwise diverging section leading into the trailing edge cooling slot. Axial partitions extend chordally between and radially separate the cooling holes along the span. Aft ends of the partitions include swept boat tails.
The boat tails may be swept with each of the boat tails including a boat tail trailing edge having an apex spanwise located between the pressure and suction sidewalls. The boat tail trailing edge sweeps aftwardly or downstream from the apex. The boat tail trailing edge sweeps from the apex spanwise or radially outwardly to the pressure sidewall and inwardly to the suction sidewall from the apex. The swept boat tails may further include rounded cross sections through the aft ends of the partitions between spanwise pairs of adjacent cooling holes.
The pressure and suction sidewalls may include pressure and suction sidewall surfaces respectively in the hole and the pressure sidewall surface may be planar through the entire metering and diverging sections. The width may be constant through the metering and diverging sections of the hole.
The airfoil may include a deck in the slot extending chordwise or downstream from the diverging sections of the cooling holes substantially to the airfoil trailing edge and extending spanwise or radially outwardly from a bottommost one to a topmost one of the trailing edge cooling holes. Upper and lower deck sidewalls spanwise bound the deck and extend from the deck to an external surface of the pressure sidewall. Fillets in slot corners between the upper and lower deck sidewalls and the deck have fillet radii substantially the same size as bottom corner radii of the flow cross section of the diverging sections adjacent the bottom corner radii.
The foregoing aspects and other features of the invention are explained in the following description, taken in connection with the accompanying drawings where:
Illustrated in
The high pressure turbine stage 10 includes a turbine nozzle 28 upstream of a high pressure turbine (HPT) 22 through which the hot combustion gases 19 are discharged into from the combustor 20. The exemplary embodiment of the high pressure turbine 22 illustrated herein includes at least one row of circumferentially spaced apart high pressure turbine blades 32. Each of the turbine blades 32 includes a turbine airfoil 12 integrally formed with a platform 14 and an axial entry dovetail 16 used to mount the turbine blade on a perimeter of a supporting rotor disk 17.
Referring to
The airfoil 12 includes widthwise spaced apart generally concave pressure and convex suction sidewalls 42, 44. The pressure and suction sidewalls 42, 44 extend longitudinally or radially outwardly along the span S from the airfoil base 34 to the airfoil tip 36. The sidewalls also extend axially in a chordwise direction C between opposite airfoil leading and trailing edges LE, TE. The airfoil 12 is hollow with the pressure and suction sidewalls 42, 44 being spaced widthwise or laterally apart between the airfoil leading and trailing edges LE, TE to define an internal cooling cavity or circuit 54 therein for circulating pressurized cooling air or coolant flow 52 during operation. The pressurized cooling air or coolant flow 52 is from the portion of pressurized air 18 diverted from the compressor.
The turbine airfoil 12 increases in width W or widthwise from the airfoil leading edge LE to a maximum width aft therefrom and then converges to a relatively thin or sharp airfoil trailing edge TE. The size of the internal cooling circuit 54 therefore varies with the width W of the airfoil, and is relatively thin immediately forward of the trailing edge TE where the two sidewalls integrally join together and form a thin trailing edge portion 56 of the airfoil 12. A spanwise extending trailing edge cooling slot 66 is provided at or near this thin trailing edge portion 56 of the airfoil 12 to cool it.
Referring to
The trailing edge cooling holes 30 are illustrated in more particularity in
Referring to
Referring to
The cooling holes 30, the trailing edge cooling slot 66, and the swept boat tails 88 are designed to provide a spanwise deck 130 film effectiveness over the entire slot deck 130 all the way downstream or aft to the terminus of the deck 130 the airfoil trailing edge TE, even at significantly reduced cooling flow. Airfoil cooling design studies have shown a potential cooling flow reduction of about 10 percent of stage 1 blade flow. The study also indicated at the same time, trailing edge temperatures are still 80 to 90 degrees F. lower that more conventional slot designs, so further flow reductions are possible. This is a significant benefit to engine performance.
Referring to
The adjacent pair of upper and lower ones 25, 26 of the axial partitions 68 and the pressure and suction sidewalls 42, 44 spanwise bound the hole 30. Referring to
The embodiment of the cooling hole 30 illustrated in
The cooling holes 30 and trailing edge cooling slot 66 are cast in cooling features. Casting these features provides good strength, low manufacturing costs, and durability for the airfoil and blades and vanes. The race track shaped flow cross section 74 with the rectangular section 75 between spanwise or radially spaced apart rounded or semi-circular inner and outer end sections 82, 84 provides good cooling flow characteristics which reduces the amount of the coolant flow 52 needed to cool the airfoils. The bottom corner radii RT contribute to good cooling, castability, and strength of these cooling features.
Four exemplary shapes suitable for the flow cross section 74 are illustrated in
The spanwise elongated metering section 100 with the constant width W is sized to control the quantity of coolant flow 52 to benefit the engine cycle. The spanwise elongated metering section 100 and diverging section 102 expand the flow coverage at the breakout 58, evenly distributes coolant flow 52 in the trailing edge cooling slot 66. The constant width W metering section 100 upstream of the diverging section 102 of the hole 30 helps keep the coolant flow 52 fully attached in the diverging section 102.
The constant width and separately the planar pressure sidewall surface 39 of the cooling hole 30 helps keep a coolant velocity of the coolant flow 52 and a gas velocity of the hot combustion gases along the external surface 43 of the pressure sidewall 42 at the breakout about equal to minimize aero losses which could result in a negative effect on turbine efficiency. These two features also help keep the coolant flow 52 flow attached in the slot 66.
The present invention has been described in an illustrative manner. It is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. While there have been described herein, what are considered to be preferred and exemplary embodiments of the present invention, other modifications of the invention shall be apparent to those skilled in the art from the teachings herein and, it is, therefore, desired to be secured in the appended claims all such modifications as fall within the true spirit and scope of the invention.