The present disclosure relates to a turbine blade and a gas turbine.
In a turbine blade of a gas turbine or the like, it is known that the turbine blade exposed to hot gas flow is cooled by flowing a cooling fluid through a cooling passage formed inside the turbine blade.
For example, Patent Documents 1 to 4 each disclose a turbine blade having an airfoil portion inside of which a meandering passage (serpentine passage) is formed by a plurality of cooling passages extending along the blade height direction. On inner wall surfaces of the cooling passages of the turbine blade, rib-shaped turbulators are provided. The turbulators are provided in order to improve a heat transfer coefficient between the cooling fluid and the turbine blade by promoting turbulence of the flow of the cooling fluid in the cooling passages.
Further, Patent Document 4 describes that the inclination angle of the turbulators with respect to the flow direction of the cooling fluid in the cooling passages constituting the serpentine passage is made smaller in a downstream passage than in an upstream passage to suppress cooling of the turbine blade in the upstream passage while enhancing cooling of the turbine blade in the downstream passage.
A turbine blade with turbulators in the serpentine passage max be locally overcooled depending on the position of the turbine blade in the turbine. If excessive cooling occurs in the turbine blade, the efficiency of cooling air utilization may decrease, and the efficiency of the turbine as a whole max decrease.
In view of the above, an object of at least one embodiment of the present invention is to provide a turbine blade and a gas turbine whereby it is possible to effectively cool the turbine blade while suppressing excessive cooling of the turbine blade.
A turbine blade according to at least one embodiment of the present invention is provided with: a blade body; and a plurality of cooling passages each of which extends inside the blade body along the blade height direction and which are connected to each other via return portions disposed at an end portion in the blade height direction to form a serpentine passage. The plurality of cooling passages includes: a most upstream passage disposed on the most upstream side in a flow of a cooling fluid among the plurality of cooling passages; a most downstream passage disposed on the most downstream side in the flow of the cooling fluid among the plurality of cooling passages; and at least one intermediate passage disposed between the most upstream passage and the most downstream passage among the plurality of cooling passages. The most upstream passage is disposed at a position closest to a leading edge in the chord direction of the blade body among the plurality of cooling passages formed inside the blade body and extending along the height direction. The turbine blade is provided with: a plurality of first turbulators disposed on an inner wall surface of the most upstream passage and arranged along the blade height direction; a plurality of second turbulators disposed on an inner wall surface of the at least one intermediate passage and arranged along the blade height direction; and a plurality of third turbulators disposed on an inner wall surface of the most downstream passage and arranged along the blade height direction. An average value of first angles of the plurality of first turbulators with respect to a flow direction of the cooling fluid in the most upstream passage is smaller than an average value of second angles of the plurality of second turbulators with respect to a flow direction of the cooling fluid in the at least one intermediate passage.
A gas turbine according to at least one embodiment of the present invention is provided with: a turbine including the above-described turbine blade; and a combustor for producing a combustion gas flowing through a combustion gas passage in which the turbine blade is disposed.
At least one embodiment of the present invention provides a turbine blade and a gas turbine whereby it is possible to effectively cool the turbine blade while suppressing excessive cooling of the turbine blade.
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions, and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(Configuration of Gas Turbine)
First, a gas turbine to which a turbine blade according to some embodiments is applied will be described.
The compressor 2 includes a plurality of stator vanes 16 fixed to a compressor casing 10 and a plurality of rotor blades 18 implanted on a rotor 8 alternately with the stator vanes 16. Intake air from an air inlet 12 is sent to the compressor 2. The air passes through the plurality of stator vanes 16 and the plurality of rotor blades 18 and is compressed into compressed air having high temperature and high pressure.
The combustor 4 is supplied with fuel and the compressed air generated by the compressor 2. In the combustor 4, the fuel and the compressed air are mixed and combusted to generate the combustion gas which serves as a working fluid of the turbine 6. As shown in
The turbine 6 has a combustion gas passage 28 formed in a turbine casing 22 and includes a plurality of stator vanes 24 and a plurality of rotor blades 26 disposed in the combustion gas passage 28. The stator vanes 24 are fixed to the turbine casing 22, and a set of the stator vanes 24 arranged along the circumferential direction of the rotor 8 forms a stator vane row. Further, the rotor blades 26 are mounted on the rotor 8, and a set of the rotor blades 26 arranged along the circumferential direction of the rotor 8 forms a rotor blade row. The stator vane rows and the rotor blade rows are alternately arranged in the axial direction of the rotor 8.
In the turbine 6, as the combustion gas introduced from the combustor 4 into the combustion gas passage 28 passes through the plurality of stator vanes 24 and the plurality of rotor blades 26, the rotor 8 is rotationally driven. Thereby, the generator connected to the rotor 8 is driven to generate power. The combustion gas having driven the turbine 6 is discharged outside via an exhaust chamber 30.
In some embodiments, at least one of the rotor blade 26 or the stator vane 24 of the turbine 6 is a turbine blade 40 described below. In the following, the stator vane 24 will be described mainly as the turbine blade 40 with reference to drawings, but basically the same description can be applied to the rotor blade 26 as the turbine blade 40.
(Configuration of Turbine Blade)
As shown in
The outer shroud 88 is supported by the turbine casing 22 (see
The blade body 42 of the stator vane 24 has a leading edge 44 and a trailing edge 46 from the radially outer end 52 to the radially inner end 54. The blade surface of the blade body 42 includes a positive-pressure surface (pressure surface) 56 and a negative-pressure surface (suction surface) 58 extending along the blade height direction between the radially outer end 52 and the radially inner end 54.
The blade body 42 has a cooling flow path through which a cooling fluid (e.g., air) flows to cool the turbine blade 40. In the exemplary embodiment shown in
In the turbine blade 40, the serpentine passage 61 includes a plurality of cooling passages 60a, 60b, 60c, . . . (hereinafter, also referred to as “cooling passage 60” collectively) each extending along the blade height direction. Inside the blade body 42 of the turbine blade 40, a plurality of ribs 32 are disposed along the blade height direction. Each adjacent cooling passages 60 are divided by one of the ribs 32.
In the exemplary embodiment shown in
Two adjacent cooling passages (e.g., cooling passage 60a and cooling passage 60b) of the plurality of cooling passages 60 forming the serpentine passage 61 are connected via a return portion 58 disposed at an end portion (an end portion on the radially outer end 52 side or an end portion on the radially inner end 54 side) in the blade height direction. At this return portion 58, a return passage is formed where the direction of flow of the cooling fluid turns back in the blade height direction. Thus, the serpentine passage 61 has a serpentine shape in the radial direction as a whole. That is, the plurality of coolie g passages 60 communicate with each other to form the serpentine passage 61.
The plurality of cooling passages 60 forming the serpentine passage 61 includes a most upstream passage 65 disposed on the most upstream side in the flow of the cooling fluid, a most downstream passage 66 disposed on the most downstream side in the flow of the cooling fluid, and an intermediate passage 67 disposed between the most upstream passage 65 and the most downstream passage 66 among the plurality of cooling passages 60. In the exemplary embodiments shown in
In the exemplary embodiments shown in
In the turbine blade 40 having the above-described serpentine passage 61, the cooling fluid is introduced into the serpentine passage 61 via an internal passage 89 formed inside the outer shroud 88 and an inlet opening 62 formed at the radially outer end 52 of the blade body 42, and the cooling fluid flows downward through the plurality of cooling passages 60 sequentially. Then, the cooling fluid flowing, through the most downstream passage 66 most downstream in the flow direction of the cooling fluid among the plurality of cooling passages 60 flows out to the combustion gas passage 28 outside the stator vane 24 (turbine blade 40) via an outlet opening 64 formed at the radially inner end 54 (on the inner shroud 86 side) of the blade body 42 and an internal passage 87 formed inside the inner shroud 86, or is discharged into the combustion gas through cooling holes 70 in the trailing edge portion, which will be described later. By supplying the cooling fluid to the serpentine passage 61, the blade body 42 disposed in the combustion gas passage 28 of the turbine 6 and exposed to the hot combustion gas is cooled.
In some embodiments, as shown in
The cooling fluid flowing through the cooling passage (most downstream passage 66 of the serpentine passage 61 in the illustrated example) partially passes through the cooling holes 70 and flows out to the combustion gas passage 28 outside the turbine blade 40 through the openings in the trailing edge portion of the blade body 42. Thus, as the cooling fluid passes through the cooling holes 70, the trailing edge portion 47 of the blade body 42 is convectively cooled.
On at least some inner wall surfaces 63 of the plurality of cooling passages 60, rib-shaped turbulators 34 are disposed. In the exemplary embodiment shown in
Here,
As shown in
The turbulator 34 in the cooling passage 60 promotes the turbulence of flow, such as swirl in the vicinity of the turbulator 34, when the cooling fluid flows through the cooling passage 60. More specifically, the cooling fluid having passed through the turbulator 34 forms swirl between the turbulator 34 and its downstream adjacent turbulator 34. As a result, in the vicinity of the middle position between the turbulators 34 adjacent in the flow direction of the cooling fluid the swirl of the cooling fluid adheres to the inner wall surface 63 of the cooling passage 60, increasing the heat transfer coefficient between the cooling fluid and the blade body 42. Accordingly, it is possible to effectively cool the turbine blade 40.
The occurrence state of swirl of the cooling fluid varies with the inclination angle θ of the turbulator 34, which affects the heat transfer coefficient between the cooling fluid and the inner wall surface 63 of the blade body 42. Further, when the height e of the turbulator 34 is too high relative to the pitch P of the turbulators 34, the swirl may not adhere to the inner wall surface 63. Therefore, there are appropriate relations between the heat transfer coefficient and the inclination angle θ of the turbulator 34, and between the heat transfer coefficient and the ratio of the pitch P to the height e.
Hereinafter, the turbine blade 40 according to some embodiments will be described in more detail.
Prior to describing the features of the turbulators 34 of the turbine blade 40 according to some embodiments, the configuration of the turbine blade 40 according to embodiments shown in
The stator vane 24 (turbine blade 40) shown in
The rotor blade 26 (turbine blade 40) shown in
The blade body 42 of the rotor blade 26 has the same configuration as the blade body 42 of the stator vane 24 described with reference to
In the rotor blade 26 (turbine blade 40) shown in
In the rotor blade 26, the above-described turbulators 34 are disposed on at least some inner wall surfaces of the plurality of cooling passages 60. In the exemplary embodiment shown in
The features of the turbulators 34 of the turbine blade 40 according to some embodiments will now be described with reference to
In the turbine blade 40 shown in
In the stator vane 24 shown in
In the stator vane 24 shown in
In the rotor blade 26 shown in
In some embodiments, an average value of the inclination angles (first angles) of the plurality of turbulators 34 (first turbulators) disposed in the most upstream passage 65 is smaller than an average value of the inclination angles (second angles) of the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67. For example, in the exemplary embodiments shown in
In some embodiments, each of the inclination angles (first angles) of the plurality of turbulators 34 (first turbulators) disposed in the most upstream passage 65 is smaller than each of the inclination angles (second angles) of the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67. For example, in the exemplary embodiments shown in
According to the above-described embodiments, since the first angle (θa), which is the inclination angle of the first turbulators disposed in the most upstream passage 65 (cooling passage 60a), is relatively small, the heat transfer coefficient between the cooling fluid and the blade body 42 can be relatively increased in the most upstream passage 65, and the leading edge portion (where the most upstream passage 65 is disposed) of the blade body 42, which has a high cooling load, can be cooled effectively. Additionally, according to the above-described embodiments, since the second angle (θb, θc, or θd), which is the inclination angle of the second turbulators disposed in the intermediate passage 67 (cooling passage 60b, 60c, or 60d) forming the serpentine passage 61, is relatively large, the heat transfer coefficient between the cooling fluid and the blade body 42 can be relatively decreased in the intermediate passage 67, and excessive cooling of the turbine blade 40, which tends to occur in the intermediate portion (where the intermediate passage 67 is disposed) of the blade body 42 depending on the installation position of the turbine blade 40 (e.g., installation position in the axial direction), can be suppressed. Additionally, as described above, since the heat transfer coefficient in the intermediate passage 67 is relatively small, the temperature rise of the cooling fluid in the intermediate passage 67 can be suppressed. Thus, air whose temperature has not risen much can be supplied to the most downstream passage 66 (cooling passage 60e), and the blade body 42 can be cooled effectively. Therefore, according to the above-described embodiments, it is possible to effectively cool the turbine blade 40 while suppressing excessive cooling.
In some embodiments, an average value of the inclination angles (third angles) of the plurality of turbulators 34 (third turbulators) disposed in the most downstream passage 66 is smaller than an average value of the inclination angles (second angles) of the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67. For example, in the exemplary embodiments shown in
In some embodiments, each of the inclination angles (third angles) of the plurality of turbulators 34 (third turbulators) disposed in the most downstream passage 66 is smaller than each of the inclination angles (second angles) of the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67. For example, in the exemplary embodiments shown in
According to the above-described embodiments, since the third angle (0e), winch is the inclination angle of the third turbulators disposed in the most downstream passage 66 forming the serpentine passage 61, is smaller than the second angle (θb, θc, or θd), the heat transfer coefficient between the cooling fluid and the blade body 42 can be relatively increased in the most downstream passage 66. Thus, cooling of the turbine blade 40 can be enhanced in the downstream region of the serpentine passage 61 where relatively hot cooling fluid having passed through the most upstream passage 65 and the intermediate passage 67 is supplied. Consequently, it is possible to cool the turbine blade 40 more effectively while suppressing excessive cooling more effectively.
In some embodiments, the average value of the second angles is not less than 85 degrees and not more than 90 degrees. In an embodiment, each of the second angles is not less than 85 degrees and not more than 90 degrees.
In the range where the inclination angle of the turbulators 34 is around 90 degrees, the heat transfer coefficient between the cooling fluid and the turbine blade tends to increase as the inclination angle decreases. In this regard, according to the above-described embodiments, since the second angle (θb, θc, or θd) of the second turbulators in the intermediate passage 67 is not less than 85 degrees and not more than 90 degrees, the heat transfer coefficient in the intermediate passage 67 can be suppressed effectively. Consequently, it is possible to suppress excessive cooling of the turbine blade 40 effectively.
In some embodiments, an absolute value of a difference between the average value of the first angles and the average value of the third angles is not less than 0 degrees and not more than 5 degrees. For example, in the exemplary embodiments shown in
In some embodiments, each of the absolute values of the differences between the first angles of the plurality of first turbulators and the third angles of the plurality of third turbulators is not less than 0 degrees and not more than 5 degrees. For example, in the exemplary embodiments shown in
In some embodiments, an average value of the inclination angles (first angles) of the plurality of turbulators 34 disposed in the most upstream passage 65, and an average value of the inclination angles (third angles) of the plurality of turbulators 34 disposed in the most downstream passage 66 both may be not less than 50 degrees and not more than 70 degrees or not less than 55 degrees and not more than 65 degrees.
In some embodiments, each of the inclination angles (first angles) of the plurality of turbulators 34 disposed in the most upstream passage 65 and each of the inclination angles (third angles) of the plurality of turbulators 34 disposed in the most downstream passage 66 both may be not less than 50 degrees and not more than 70 degrees or not less than 55 degrees and not more than 65 degrees.
In some embodiments, a difference between the average value of the second angles and the average value of the first angles is not less than 15 degrees and not more than 45 degrees.
According to the above-described embodiments, since the difference between the average value of the second angles (θb, θc, or θd) and the average value of the first angles (θa) is not less than 15 degrees and not more than 45 degrees, the difference between the heat transfer coefficient in the most upstream passage 65, where the first turbulators are disposed, and the heat transfer coefficient in the intermediate passage 67, where the second turbulators are disposed, can be somewhat increased. As a result, the front edge portion (where the most upstream passage 65 is disposed) of the blade body 42, which has a high cooling load, can be effectively cooled, while excessive cooling in the intermediate portion (where the intermediate passage 67 is disposed) of the blade body 42 can be suppressed. In addition, the temperature rise of the cooling fluid supplied to the most downstream passage 66 can be suppressed. Therefore, according to the above-described embodiments, it is possible to effectively cool the turbine blade 40 while suppressing excessive cooling effectively.
In some embodiments, a difference between the average value of the second angles and the average value of the third angles is not less than 15 degrees and not more than 45 degrees.
According to the above-described embodiments, since the difference between the average value of the second angles (θb, θc, or θd) and the average value of the third angles (θe) is not less than 15 degrees and not more than 45 degrees, the difference between the heat transfer coefficient in the most downstream passage 66, where the third turbulators are disposed, and the heat transfer coefficient in the intermediate passage 67, where the second turbulators are disposed, can be somewhat increased. As a result, the temperature rise of the cooling fluid flowing through the intermediate passage 67 can be suppressed, while the heat transfer between the cooling fluid and the blade body 42 in the most downstream passage 66 can be facilitated. Consequently, it is possible to enhance cooling of the turbine blade 40 in the downstream region of the serpentine passage 61 while suppressing excessive cooling of the turbine blade 40 effectively.
In some embodiments, a ratio P2/e2 of a pitch P2 between a pair of adjacent turbulators 34 of the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67 to a height e2 of the adjacent turbulators 34 satisfies a relationship of: [P2/E2]OD<[P2/e2]MEAN and [P2/e2]OD<[P2/e2]ID, where [P2/e2]OD is the ratio in an outer-diameter-side region ROD, [P2/e2]ID is the ratio in an inner-diameter-side region RID, and [P2/e2]MEAN is the ratio in a central region RMEAN. Here, the central region RMEAN is a region including a middle position Pc of the blade body 42 in the blade height direction, the outer-diameter-side region ROD is a region between the central region RMEAN and the radially outer end 52 (or the tip end 48) in the blade height direction, and the inner-diameter-side region RID is a region between the central region RMEAN and the radially inner end 54 (or the base end 50) in the blade height direction (see
In some embodiments, for the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67, an average value of the ratios [P2/e2]OD in the outer-diameter-side region ROD is smaller than an average value of the ratios [P2/e2]MEAN in the central region RMEAN, and an average value of the ratios [P2/e2]OD in the outer-diameter-side region ROD is smaller than an average value of the ratios [P2/e2]ID in the inner-diameter-side region RID.
In some embodiments, for the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67, each of the ratios [P2/e2]OD in the outer-diameter-side region ROD is smaller than each of the ratios [P2/e2]MEAN in the central region RMEAN, and each of the ratios [P2/e2]OD in the outer-diameter-side region ROD is smaller than each of the ratios [P2/e2]ID in the inner-diameter-side region RID.
In some embodiments, for example, as shown in
In a certain range of pitch P and height e of the turbulators 34, the heat transfer coefficient between the cooling fluid and the blade body 42 tends to increase as the ratio P/e of pitch P to height e decreases. Further, the temperature distribution of combustion gas in the combustion gas passage 28 where the turbine blade 40 is disposed may be higher in the radially outer region, depending on the installation position of the turbine blade 40 (e.g., installation position in the axial direction). In this regard, according to the above-described embodiments, since the ratio P2/e2 of pitch P2 to height e2 of the second turbulators in the intermediate passage 67 is smaller in the outer-diameter-side region ROD than in the central region RMEAN and the inner-diameter-side region RID in the blade height direction, the cooling effect of the turbine blade 40 can be enhanced in the outer-diameter-side region ROD. Consequently, it is possible to cool the turbine blade 40 effectively so that the temperature of the turbine blade 40 does not become excessively high in the outer-diameter-side region ROD where the combustion gas temperature is relatively high as described above.
In some embodiments, a ratio [P1/e1]MEAN of a pitch P1 between a pair of adjacent turbulators 34 (first turbulators) of the plurality of turbulators 34 (first turbulators) disposed in the most upstream passage 65 to a height e1 of the pair of turbulators 34 (first turbulators) with respect to the inner wall surface 63 of the most upstream passage 65 in the central region RMEAN and a ratio [P2/e2]MEAN of a pitch P2 between a pair of adjacent turbulators 34 (second turbulators) of the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67 to a height e2 of the pair of turbulators 34 (second turbulators) with respect to the inner wall surface 63 of the intermediate passage 67 in the central region RMEAN satisfy a relationship of: [P1/e1]MEAN<[P2/e2]MEAN.
In some embodiments, an average value of the ratios [P1/e1]MEAN in the central region RMEAN for the plurality of turbulators 34 (first turbulators) disposed in the most upstream passage 65 is smaller than an average value of the ratios [P2/e2]MEAN in the central region RMEAN for the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67.
In some embodiments, each of the ratios [P1/e1]MEAN in the central region RMEAN for the plurality of turbulators 34 (first turbulators) disposed in the most upstream passage 65 is smaller than each of the ratios [P2/e2]MEAN in the central region RMEAN for the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67.
According to the above-described embodiments, in the central region RMEAN in the blade height direction, the ratio [P1/e1]MEAN of pitch P1 to height e1 of the first turbulators in the most upstream passage 65 is smaller than the ratio [P2/e2]MEAN of pitch P2 to height e2 of the second turbulators in the intermediate passage 67. As a result, in the central region RMEAN, the front edge portion (where the most upstream passage 65 is disposed) of the blade body 42, which has a high cooling load, can be effectively cooled, while excessive cooling in the intermediate portion (where the intermediate passage 67 is disposed) of the blade body 42 can be suppressed. In addition, the temperature rise of the cooling fluid supplied to the most downstream passage 66 can be suppressed. Consequently, it is possible to cool the turbine blade 40 effectively while suppressing excessive cooling effectively.
In some embodiments, a ratio [P3/e3]MEAN of a pitch P3 between a pair of adjacent turbulators 34 (third turbulators) of the plurality of turbulators 34 (third turbulators) disposed in the most downstream passage 66 to a height e3 of the pair of turbulators 34 (third turbulators) with respect to the inner wall surface 63 of the most downstream passage 66 in the central region RMEAN and a ratio [P2/e2]MEAN of a pitch P2 between a pair of adjacent turbulators 34 (second turbulators) of the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67 to a height e2 of the pair of turbulators 34 (second turbulators) with respect to the inner wall surface 63 of the intermediate passage 67 in the central region RMEAN satisfy a relationship of: [P3/e3]MEAN<[P2/e2]MEAN.
In some embodiments, an average value of the ratios [P3/e3]MEAN in the central region RMEAN for the plurality of turbulators 34 (third turbulators) disposed in the most downstream passage 66 is smaller than an average value of the ratios [P2/e2]MEAN in the central region RMEAN for the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67.
In some embodiments, each of the ratios [P3/e3]MEAN in the central region RMEAN for the plurality of turbulators 34 (third turbulators) disposed in the most downstream passage 66 is smaller than each of the ratios [P2/e2]MEAN in the central region RMEAN for the plurality of turbulators 34 (second turbulators) disposed in the intermediate passage 67.
According to the above-described embodiments, in the central region RMEAN in the blade height direction, the ratio [P3/e3]MEAN of pitch P3 to height e3 of the third turbulators in the most downstream passage 66 is smaller than the ratio [P2/e2]MEAN of pitch P2 to height e2 of the second turbulators in the intermediate passage 67. As a result, in the central region RMEAN, the heat transfer coefficient between the cooling fluid and the blade body 42 in the most downstream passage 66 can be relatively increased. Thus, cooling of the turbine blade 40 can be enhanced in the downstream region of the serpentine passage 61 where relatively hot cooling fluid having passed through the most upstream passage 65 and the intermediate passage 67 is supplied.
In some embodiments, the stator vane 24 (turbine blade 40) includes, for example as shown in
The seal tube 90 has an inlet opening 92 at one end and an outlet opening 94 at the other end. Seal fluid is supplied to the seal tube 90 through the inlet opening 92, and the seal fluid having passed through the path formed in the seal tube 90 is released through the outlet opening 94 into a cavity 85 formed radially inward of the inner shroud 86. Thus, it is possible to suppress the combustion gas from being drawn into the cavity 85 from the combustion gas passage 28. The seal tube 90 may be supplied with fluid (e.g., air) from the same supply source as the cooling fluid as the seal fluid.
The thickness (size in the direction perpendicular to the chord direction) of the blade body 42 with the airfoil shape is relatively small in the leading and trailing edge portions and relatively large in the intermediate portion between the leading and trailing edge portions in the chord direction. In this regard, according to the above-described embodiment, the intermediate passage 67 (cooling passage 60 in the intermediate portion), where the flow path area can be easily secured, is used to provide the seal tube 90 passing through the cooling passage 60 (intermediate passage 67) with the turbulators 34. Through the seal tube 90, seal fluid can be supplied to the turbine blade 40.
The contents described in the above embodiments would be understood as follows, for instance.
(1) A turbine blade (40) according to at least one embodiment of the present invention is provided with: a blade body (42); and a plurality of cooling passages (60) each of which extends inside the blade body along the blade height direction and which are connected to each other via return portions (58) disposed at an end portion in the blade height direction to form a serpentine passage (61). The plurality of cooling passages includes: a most upstream passage (65) disposed on the most upstream side in a flow of a cooling fluid among the plurality of cooling passages; a most downstream passage (66) disposed on the most downstream side in the flow of the cooling fluid among the plurality of cooling passages; and at least one intermediate passage (67) disposed between the most upstream passage and the most downstream passage among the plurality of cooling passages. The most upstream passage is disposed at a position closest to a leading edge (44) in the chord direction of the blade body among the plurality of cooling passages formed inside the blade body and extending along the height direction. The turbine blade is provided with: a plurality of first turbulators (34) disposed on are inner surface (63) of the most upstream passage and arranged along the blade height direction; a plurality of second turbulators (34) disposed on an inner wall surface of the at least one intermediate passage and arranged along the blade height direction; and a plurality of third turbulators (34) disposed on an inner wall surface of the most downstream passage and arranged along the blade height direction. An average value of first angles (θa) of the plurality of first turbulators with respect to a flow direction of the cooling fluid in the most upstream passage is smaller than an average value of second angles (θb, θc, or θd) of the plurality of second turbulators with respect to a flow direction of the cooling fluid in the at least one intermediate passage.
Hereinafter, the angle (θ) formed by the flow direction of the cooling fluid in the cooling passage and each turbulator on the inner wall surface of the cooling passage is also referred to as the inclination angle of the turbulator.
With the above configuration (1), since the first angle, which is the inclination angle of the first turbulators disposed in the most upstream passage, is relatively small, the heat transfer coefficient between the cooling fluid and the blade body can be relatively increased in the most upstream passage, and the leading edge portion (where the most upstream passage is disposed) of the blade body, which has a high cooling load, can be cooled effectively. Additionally, with the above configuration (1), since the second angle, which is the inclination angle of the second turbulators disposed in the intermediate passage forming the serpentine passage, is relatively large, the heat transfer coefficient between the cooling fluid and the blade body can be relatively decreased in the intermediate passage, and excessive cooling of the turbine blade, which tends to occur in the intermediate portion (where the intermediate passage is disposed) of the blade body depending on the installation position of the turbine blade or the like, can be suppressed. Additionally, as described above, since the heat transfer coefficient in the intermediate passage is relatively small, the temperature rise of the cooling fluid in the intermediate passage can be suppressed. Thus, air whose temperature has not risen much can be supplied to the most downstream passage, and the blade body can be cooled effectively. Therefore, with the above configuration (1), it is possible to effectively cool the turbine blade while suppressing excessive cooling.
(2) In some embodiments, in the above configuration (1), an average value of third angles (θe) of the plurality of third turbulators with respect to a flow direction of the cooling fluid in the most downstream passage is smaller than the average value of the second angles.
With the above configuration (2), since the third angle, which is the inclination angle of the third turbulators disposed in the most downstream passage forming the serpentine passage, is smaller than the second angle, the heat transfer coefficient between the cooling fluid and the blade body can be relatively increased in the most downstream passage. Thus, cooling of the turbine blade can be enhanced in the downstream region of the serpentine passage where relatively hot cooling fluid having passed through the most upstream passage and the intermediate passage is supplied. Consequently, it is possible to cool the turbine blade more effectively while suppressing excessive cooling more effectively.
(3) In some embodiments, in the above configuration (2), an absolute value of a difference between the average value of the first angles and the average value of the third angles is not less than 0 degrees and not more than 5 degrees.
With the above configuration (3), since the first angle of the plurality of first turbulators in the most upstream passage is nearly equal to the third angle of the third turbulators in the most downstream passage, the turbine blade is relatively easy to manufacture.
(4) In some embodiments, in any one of the above configurations (1) to (3), each of the second angles is not less than 85 degrees and not more than 90 degrees.
In the range where the inclination angle of the turbulators is around 90 degrees, the heat transfer coefficient between the cooling fluid and the turbine blade tends to increase as the inclination angle decreases. In this regard, with the above configuration (4), since the second angle of the second turbulators in the intermediate passage is not less than 85 degrees and not more than 90 degrees, the heat transfer coefficient in the intermediate passage can be suppressed effectively. Consequently, it is possible to suppress excessive cooling of the turbine blade effectively.
(5) In some embodiments, in any one of the above configurations (1) to (4), a difference between the average value of the second angles and the average value of the first angles is not less than 15 degrees and not more than 45 degrees.
With the above configuration (5), since the difference between the average value of the second angles and the average value of the first angles is not less than 15 degrees and not more than 45 degrees, the difference between the heat transfer coefficient in the most upstream passage, where the first turbulators are disposed, and the heat transfer coefficient in the intermediate passage, where the second turbulators are disposed, can be somewhat increased. As a result, the front edge portion (where the most upstream passage is disposed) of the blade body, which has a high cooling load, can be effectively cooled, while excessive cooling in the intermediate portion (where the intermediate passage is disposed) of the blade body can be suppressed. In addition, the temperature rise of the cooling fluid supplied to the most downstream passage can be suppressed. Therefore, with the above configuration (5), it is possible to effectively cool the turbine blade while suppressing excessive cooling effectively.
(6) In some embodiments, in any one of the above configurations (1) to (5), the turbine blade includes a seal tube (90) penetrating the blade body so as to extend along the blade height direction and disposed so as to pass through any of the at least one intermediate passage.
The thickness of the blade body with the airfoil shape is relatively small in the leading and trailing edge portions and relatively large in the intermediate portion between the leading and trailing edge portions. In this regard, with the above configuration (6), the intermediate passage (cooling passage in the intermediate portion), where the flow path area can be easily secured, is used to provide the seal tube passing through the cooling passage (intermediate passage) with the turbulators. Through the seal tube, seal fluid can be supplied to the turbine blade.
(7) In some embodiments, in any one of the above configurations (1) to (6), the blade body has a radially outer end (52) and a radially inner end (54) in the blade height direction, and extends along the blade height direction within a range that includes a central region (RMEAN) including a middle position (Pc) of the blade body in the blade height direction, an outer-diameter-side region (ROD) between the central region and the radially outer end in the blade height direction, and an inner-diameter-side region (RID) between the central region and the radially inner end in the blade height direction. A ratio P2/e2 of a pitch P2 between a pair of adjacent second turbulators of the plurality of second turbulators to a height e2 of the pair of second turbulators with respect to the inner wall surface of the at least one intermediate passage satisfies a relationship of: [P2/e2]OD<[P2/e2]MEAN and [P2/e2]OD<[P2/e2]ID, where [P2/e2]OD is the ratio in the outer-diameter-side region, [P2/e2]ID is the ratio in the inner-diameter-side region, and [P2/e2]MEAN is the ratio in the central region.
In a certain range of pitch P and height e of the turbulators, the heat transfer coefficient between the cooling fluid and the blade body tends to increase as the ratio We of pitch P to height e decreases. Further, the temperature distribution of combustion gas in the combustion gas passage where the turbine blade is disposed may be higher in the radially outer region, depending on the installation position of the turbine blade. In this regard, with the above configuration (7), since the ratio P2/e2 of pitch P2 to height e2 of the second turbulators in the intermediate passage is smaller in the outer-diameter-side region than in the central region and the inner-diameter-side region in the blade height direction, the cooling effect of the turbine blade can be enhanced in the outer-diameter-side region. Consequently, it is possible to cool the turbine blade effectively so that the temperature of the turbine blade does not become excessively high in the outer-diameter-side region where the combustion gas temperature is relatively high as described above.
(8) In some embodiments, in any one of the above configurations (1) to (7), the blade body has a radially outer end and a radially inner end in the blade height direction, and extends along the blade height direction within a range that includes a central region including a middle position of the blade body in the blade height direction, an outer-diameter-side region between the central region and the radially outer end in the blade height direction, and an inner-diameter-side region between the central region and the radially inner end in the blade height direction. A ratio [P1/e1]MEAN of a pitch P1 between a pair of adjacent first turbulators of the plurality of first turbulators to a height e1 of the pair of first turbulators with respect to the inner wall surface of the most upstream passage in the central region, and a ratio [P2/e2]MEAN of a pitch P2 between a pair of adjacent second turbulators of the plurality of second turbulators to a height e2 of the pair of second turbulators with respect to the inner wall surface of the at least one intermediate passage in the central region satisfy a relationship of: [P1/e1]MEAN [P2/e2]MEAN.
With the above configuration (8), in the central region in the blade height direction, the ratio [P1/e1]MEAN of pitch P1 to height e1 of the first turbulators in the most upstream passage is smaller than the ratio [P2/e2]MEAN of pitch P2 to height e2 of the second turbulators in the intermediate passage. As a result, in the central region, the front edge portion (where the most upstream passage is disposed) of the blade body, which has a high cooling load, can be effectively cooled, while excessive cooling in the intermediate portion (where the intermediate passage is disposed) of the blade body can be suppressed. In addition, the temperature rise of the cooling fluid supplied to the most downstream passage can be suppressed. Therefore, with the above configuration (8), it is possible to effectively cool the turbine blade while suppressing excessive cooling effectively.
(9) In some embodiments, in the above configuration (8), the ratio [P2/e2]MEAN and a ratio [P3/e3]MEAN of a pitch P3 between a pair of adjacent third turbulators of the plurality of third turbulators to a height e3 of the pair of third turbulators with respect to the inner wall surface of the most downstream passage in the central region satisfy a relationship of: [P3/e3]MEAN<[P2/e2]MEAN.
With the above configuration (9), in the central region in the blade height direction, the ratio [P3/e3]MEAN of pitch P3 to height e3 of the third turbulators in the most downstream passage is smaller than the ratio [P2/e2]MEAN of pitch P2 to height e2 of the second turbulators in the intermediate passage. As a result, in the central region, the heat transfer coefficient between the cooling fluid and the blade body in the most downstream passage can be relatively increased. Thus, cooling of the turbine blade can be enhanced in the downstream region of the serpentine passage where relatively hot cooling fluid having passed through the most upstream passage and the intermediate passage is supplied.
(10) A gas turbine (1) according to at least one embodiment of the present invention is provided with: a turbine (6) including the turbine blade (40) described in any one of the above (1) to (9); and a combustor (4) for producing a combustion gas flowing through a combustion gas passage (48) in which the turbine blade is disposed.
With the above configuration (10), since the first angle, which is the inclination angle of the first turbulators disposed in the most upstream passage, is relatively small, the heat transfer coefficient between the cooling fluid and the blade body can be relatively increased in the most upstream passage, and the leading edge portion (where the most upstream passage is disposed) of the blade body, which has a high cooling load, can be cooled effectively.
Additionally, with the above configuration (10), since the second angle, which is the inclination angle of the second turbulators disposed in the intermediate passage forming the serpentine passage, is relatively large, the heat transfer coefficient between the cooling fluid and the blade body can be relatively decreased in the intermediate passage, and excessive cooling of the turbine blade, which tends to occur in the intermediate portion (where the intermediate passage is disposed) of the blade body depending on the installation position of the turbine blade or the like, can be suppressed. Additionally, as described above, since the heat transfer coefficient in the intermediate passage is relatively small, the temperature rise of the cooling fluid in the intermediate passage can be suppressed. Thus, air whose temperature has not risen much can be supplied to the most downstream passage, and the blade body can be cooled effectively. Therefore, with the above configuration (10), it is possible to effectively cool the turbine blade while suppressing excessive cooling.
Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
Further, in the present specification, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
Further, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
On the other hand, an expression such as “comprise”, “include”, and “have” are not intended to be exclusive of other components.
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