The disclosure relates generally to gas turbine engines, and more particularly to blades used in turbine sections of such engines.
A turbine blade used in a gas turbine engine has a radially outward blade tip that rotates at high speed relative to a peripheral shroud defining a gaspath of the engine. Maintaining a minimal gap between the blade tip and the peripheral shroud is important to maintain efficiency.
A tip of an internally cooled turbine blade is cooled with cooling air exhausted through openings in the tip. The turbine blade tips are exposed to high gas temperature and mechanical forces imposed by the high rotation speed. Thermo-mechanical fatigue life of the airfoil and blade tips in particular can determine the repair cycle of an engine which may involve removal and replacement of turbine blades. Improvement is desirable to reduce the costs and delays involved with engine downtime caused by thermo-mechanical fatigue of turbine blade tips.
In a first aspect, there is provided a turbine blade for a gas turbine engine, comprising: an airfoil extending along a span from a base to a tip and along a chord from a leading edge to a trailing edge, the airfoil having a pressure side and a suction side, a tip pocket at the tip of the airfoil, the tip pocket at least partially surrounded by a peripheral tip wall defining a portion of the pressure and suction sides; at least one internal cooling passage in the airfoil, the at least one internal cooling passage having at least one outlet communicating with the tip pocket; and a reinforcing bump located on the pressure side of the airfoil and protruding from a baseline surface of the peripheral tip wall to a bump end located into the tip pocket, the reinforcing bump overlapping a location where a curvature of a concave portion of the pressure side of the airfoil is maximal.
In some embodiments, a thickness of the peripheral tip wall at the reinforcing bump corresponds to a nominal thickness of the peripheral tip wall at a location adjacent the reinforcing bump plus a bump thickness of the reinforcing bump.
In some embodiments, the tip pocket is bounded by the peripheral tip wall and by a bottom wall, the bottom wall extending from the pressure side to the suction side, the bump extending from the bottom wall to the tip.
In some embodiments, a ratio of the thickness to the nominal thickness ranges from 1.5 to 2.5.
In some embodiments, the ratio of the thickness to the nominal thickness is about 1.75.
In some embodiments, a chordwise position of a center of the reinforcing bump is between chordwise positions of two outlets of the at least one outlet.
In some embodiments, a width of the reinforcing bump taken in a direction along the chord of the airfoil is about 10% of the chord of the airfoil.
In some embodiments, the reinforcing bump is located closer to the leading edge than to the trailing edge.
In some embodiments, a center of the reinforcing bump is located at 15% to 25% of the chord from the leading edge.
In some embodiments, the bump end is spaced apart from the suction side.
In some embodiments, the bump end of the reinforcing bump is closer to the baseline surface than to the suction side.
In another aspect, there is provided a turbine blade for a gas turbine engine, comprising an airfoil extending along a span from a base to a tip and along a chord from a leading edge to a trailing edge, the airfoil having a pressure side and a suction side, the tip of the airfoil defining a tip pocket surrounded by a peripheral tip wall defining a portion of the pressure and suction sides, the airfoil defining at least one internal cooling passage having outlets, at least one of the outlets communicating with the tip pocket, a section of the peripheral tip wall having a thickness defined from the pressure side to an end of the section, the thickness greater than a nominal thickness on opposite sides of the section, the end of the section located into the tip pocket, the section located at the pressure side of the airfoil and overlapping a location where a curvature of a concave portion of the pressure side of the airfoil is maximal.
In some embodiments, the tip pocket is bounded by the peripheral tip wall and by a bottom wall, the bottom wall extending from the pressure side to the suction side, the section extending from the bottom wall to the tip.
In some embodiments, a ratio of the thickness of the peripheral wall at the section to the nominal thickness ranges from 1.5 to 2.5.
In some embodiments, a chordwise position of a center of the section is between chordwise positions of two outlets of the at least one outlet.
In some embodiments, a width of the section taken in a direction along the chord of the airfoil is about 10% of the chord of the airfoil.
In yet another aspect, there is provided a gas turbine engine, comprising: a turbine section having a rotor, the rotor having a central hub and blades secured to the central hub and distributed about a central axis, each of the blades having an airfoil extending along a span from a base to a tip and along a chord from a leading edge to a trailing edge, the airfoil having a pressure side and a suction side, a tip pocket at the tip of the airfoil, the tip pocket at least partially surrounded by a peripheral tip wall defining a portion of the pressure and suction sides and extending from a bottom wall to the tip of the airfoil; at least one internal cooling passage in the airfoil, the at least one internal cooling passage hydraulically connected to a source of a cooling fluid and having outlets, at least one of the outlets communicating with the tip pocket; and a reinforcing bump located on the pressure side and locally increasing a thickness of the peripheral tip wall beyond a nominal thickness of the peripheral tip wall, the reinforcing bump ending into the tip pocket and distanced from the leading edge by about 15% of the chord or more.
In some embodiments, the turbine section includes a high-pressure turbine and a low-pressure turbine, the rotor being part of the high-pressure turbine, the rotor being a single rotor of the high-pressure turbine.
In some embodiments, the reinforcing bump overlaps a location where a curvature of a concave portion of the pressure side of the airfoil is maximal.
In some embodiments, a ratio of the thickness to the nominal thickness ranges from 1.5 to 2.5.
Reference is now made to the accompanying figures in which:
In at least some of the figures that follow, some elements appear more than once (e.g. there may be two, three, etc. of a given part in a given embodiment). Accordingly, only a first instance of each given element may be labeled, to maintain clarity of the figures.
The exemplary embodiment shown in
In the illustrated embodiment, the turbine section 18 has a high-pressure turbine 18A in driving engagement with a high-pressure compressor 14A. The high-pressure turbine 18A and the high-pressure compressor 14A are mounted on a high-pressure shaft 15. The turbine 18 has a low-pressure turbine, also known as power turbine 18B drivingly engaged to the load 12. The power turbine 18B is drivingly engaged to a low-pressure compressor 14B via a low-pressure shaft 22. A gearbox 20, which may be a planetary gearbox, is configured as a reduction gearbox and operatively connects the low-pressure shaft 22 that is driven by the power turbine 18B to a shaft 24 that is in driving engagement with the load 12, while providing a reduction speed ratio therebetween. In the present embodiment, the load 12 is a rotor of an aircraft, and more particularly a propeller, and thus the shaft 24 driving the aircraft rotor is referred to as a rotor shaft.
It should be noted that the terms “upstream” and “downstream” used herein refer to the direction of an air/gas flow passing through the annular gaspath 26 of the gas turbine engine 10. It should also be noted that the term “axial”, “radial”, “angular” and “circumferential” are used with respect to a central axis 11 of the gaspath 26, which may also be a central axis of gas turbine engine 10. It should also be noted that expressions such as “extending radially” as used herein does not necessarily imply extending perfectly radially along a ray perfectly perpendicular to the central axis 11, but is intended to encompass a direction of extension that has a radial component relative to the central axis 11.
Referring to
Referring more particularly to
The blade 30 has a tip pocket, also referred to as tip plenum, 34 circumscribed by a peripheral tip wall 35. The peripheral tip wall 35 defines a portion of the pressure side 33e and a portion of the section side 33f. The blade has an end wall which defines a bottom wall 36 of the tip plenum. The bottom wall 36 extends from the pressure side 33e to the suction side 33f. The tip pocket 34 is therefore substantially bounded by the peripheral tip wall 35 and the bottom wall 36. The blade 30 defines internal cooling passages 37 (only one cooling passage may be present) (
In use, the rotor of the high-pressure turbine 18a of the turbine section 18 rotates at high speed about the central axis 11. The pressure of the combustion gases at the pressure side 33e of the airfoil 33 is greater than that at the suction side 33f of the airfoil 33. This tends to induce a phenomenon known as “tip leakage” where the combustion gases tend to flow from the pressure side 33e to the suction side 33f of the airfoil 33 around the tip 33b. This may impair efficiency of the turbine section 18 because the turbine section 18 is not able to extract as much energy from the combustion gases as it could if no tip leakage were present. To deter the combustion gases to flow around the tip 33b of the airfoil 33, the peripheral tip wall 35 is created. That is, the peripheral tip wall 35 has a pressure side portion 35a and a suction side portion 35b spaced apart from the pressure side portion 35a by the pocket 34. The pressure and suction sides portions 35a, 35b of the peripheral tip wall 35 act as knife edges of a labyrinth seal and contributes in decreasing an amount of the combustion gases that flows within a gap between the tip 33b of the airfoil 33 and turbine shrouds circumferentially distributed around the blades 30 compared to a configuration in which the tip pocket 34 is absent. In other words, implementing the tip pocket 34 creates two knife edges, which corresponds here as the pressure and suction sides portions 35a, 35b of the peripheral tip wall 35. These side portions 35a, 35b of the peripheral tip wall 35 create a sealing engagement with the surrounding turbine shrouds. An amount of the combustion gases flowing from the pressure side 33e to the suction side 33f around the tip 33b may therefore be decreased by the implementation of the peripheral tip wall 35 and tip pocket 34 for a constant tip clearance.
However, a thickness T1 of the peripheral tip wall 35 may be quite small. In the embodiment shown, the thickness T1 is about 0.02 inch. Some locations of the peripheral tip wall 35 are simultaneously exposed to the hot combustion gases flowing through the turbine section 18 and to the cooler cooling air from the internal cooling passages 37 and exiting into the tip pocket 34. Hence, some locations of the peripheral tip wall 35 are subjected to strong temperature gradients. With time, these strong temperature gradients may expose the blade 30 to thermal mechanical fatigue (TMF) and may shorten the lifespan of the blades 30. Frequency of costly downtimes required to replace the blades 30 may therefore be increased. This may be undesired.
Moreover, if the blade 30 is used into the high-pressure turbine 18a of the turbine section 18, it will be exposed to the hottest temperatures since the high-pressure turbine 18a is immediately downstream of the combustor 16. In the embodiment shown, the high-pressure turbine 18a includes only a single rotor. Hence, the amount of work extracted from the combustion gases by the single rotor of the high-pressure turbine 18a is very high and, consequently, so are the temperature gradients the blades 30 of this single rotor are exposed to. This may enhance the TMF phenomenon described above.
The inventors of the present application noticed that some locations on the peripheral tip wall 35 may be more susceptible than other to TMF. For instance, an area on the pressure side portions 35a of the peripheral tip wall 35 is located where high thermal flux are present. The suction side portion 35b of the peripheral tip wall 35 may be seen as being shielded. Moreover, it has been further observed by the inventors of the present application that portions of the peripheral tip wall 35 that are closest to the first and second tip outlet 37a, 37b of the cooling passages 37 are more prone to high temperature gradients because the cooling air flowing within the pocket 34 is the coldest near the first and second tip outlets 37a, 37b defined through the bottom wall 36. Moreover, the inventors of the present application observed that a location of the peripheral tip wall 35 aligned with a location L1 (
Referring to
The blade 130 has a tip pocket 134 bounded by a peripheral tip wall 135 and by a bottom wall 136. Outlets 137a of the cooling passages 37 are defined through the bottom wall 136 to supply the tip pocket 134 with cooling air. In order to decrease the thermal gradients discussed above, a reinforcing bump 140 is defined by the peripheral tip wall 135. The reinforcing bump 140 locally increases a thickness of the peripheral tip wall 135. In other words, the reinforcing bump 140 corresponds to a section of the peripheral tip wall 135 having a greater thickness than a nominal thickness of the peripheral tip wall 135 on opposite sides of the reinforcing bump 140. This increase in thickness may allow to increase stiffness of the peripheral tip wall 135 and may allow to decrease thermal gradients therein because of the added material.
In the illustrated embodiment, the reinforcing bump 140 extends from the pressure side portion 135a of the peripheral tip wall 135 into the pocket 134. The reinforcing bump 140 is located at the location L1 where high thermal flux are present on the blade 130 The location L1 is located on the pressure side 33e of the airfoil 33. As illustrated in
As illustrated in
Particularly, in the illustrated embodiment, the reinforcing bump 140 does not extend past the camber line CL of the airfoil 33 at the tip 33b. The two outlets 137a may be substantially centered between the pressure and suction sides 33e, 33f and may be aligned on the camber line CL. That is, the reinforcing bump 140 does not intersect an imaginary straight line connecting together the two outlets 137a.
In the embodiment shown, a center of the reinforcing bump 140 is located at 15% to 25% of the chord C from the leading edge 33c. A width of the bump 140 taken in a direction along the chord C from a fore end 140c to a rear end 140d is about 10% of the chord C. In the present case, the reinforcing bump 140 is located closer to the leading edge 33c than to the trailing edge 33d. The reinforcing bump 140 extends from the bottom wall 136 to the tip 33b of the airfoil 33. That is, a radial height of the reinforcing bump 140 is the same as that of the peripheral tip wall 135.
In the embodiment shown, the thickness T2 of the peripheral tip wall 135 at the reinforcing bump 140 is greater than the nominal thickness T1 of the peripheral tip wall 135. The nominal thickness T1 may correspond to the thickness of the peripheral tip wall 135 on opposite sides of the reinforcing bump 140. A ratio of the thickness T2 at the reinforcing bump 140 to the nominal thickness T1 ranges from about 1.5 to about 2.5. In the embodiment shown, the ratio of the thickness T2 at the reinforcing bump 140 to the nominal thickness T1 is 1.75. In the present case, the thickness T1 at the reinforcing bump 140 is about 0.035 inch.
In the present case, the reinforcing bump 140 includes solely one bump. That is, the blade 130 may be free from other reinforcing bumps. A thickness of the peripheral tip wall 135 may be substantially constant but for the reinforcing bump 140. In a particular embodiment, the tip wall thickness is 0.020 inch and may vary from 0.013 to 0.033 inch. However, the thickness of the wall at the baseline surface B on which the bump 140 is located may have a thickness of 0.02 inch plus or minus 0.003 inch. That is, the thickness of the wall at the baseline surface may range from 0.017 inch to 0.023 inch. The bump 140 may be 0.015 inch proud from the baseline surface B and may vary by plus or minus 0.006 inch. That is, from 0.009 inch to 0.021 inch. In a particular embodiment, a thickness of the bump 140 may vary along its length. That is, the bump 140 may be non uniform in thickness.
Referring now to
The durability of the blade 130 including the peripheral tip wall 135 may be increased by the reinforcing bump 140. The reinforcing bump 140, by protruding into the pocket 136, may avoid any change to the external airfoil geometry and with a negligible weight increase. Accordingly the thermo-mechanical fatigue life of the blade 130 may be addressed by addition of the reinforcing bump 140 in accordance with the example described above and shown in the drawings.
This present disclosure introduces a local thickening of the peripheral tip wall, which may reduce the thermal gradient and may reduce the nominal stress. This may lead to an improvement in TMF life at the location of the added thickness. Since the air inside the tip pocket 136 is a resultant of tip leakage and core cooling air exhausted through the outlets of the cooling passages, and because of thermal conductivity, the wall surface temperature on the tip pocket side is lower than the wall surface temperature on the pressure side of the blade. The combination of environmental stresses and the stress caused by the described thermal difference results in high local stresses at specific locations along this wall. The increased thickness may spread the temperature difference over a larger area, and may allow for better conduction of heat out of that area. This may reduce the gradient and improve the TMF life.
In the present disclosure, the expression “about” means that a value may vary by 10% of the value. For instance, about 10 implies that the value varies from 9 to 11.
The embodiments described in this document provide non-limiting examples of possible implementations of the present technology. Upon review of the present disclosure, a person of ordinary skill in the art will recognize that changes may be made to the embodiments described herein without departing from the scope of the present technology. Yet further modifications could be implemented by a person of ordinary skill in the art in view of the present disclosure, which modifications would be within the scope of the present technology.
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