1. Field of the Invention
The invention relates generally to gas turbine engines, and more particularly to controlling the radial clearance between a turbine rotor blade tip and a stator shroud assembly.
2. Description of Related Prior Art
In a turbine engine, combustion gases pass across rotatable turbine blades to convert the energy associated with combustion gases into mechanical motion. A shroud assembly tightly encircles the turbine blades to ensure that combustion gases are forced over the turbine blades and do not pass radially around the turbine blades. It is desirable to maintain the smallest possible gap between the tips of the turbine blades and the shroud assembly to maximize the efficiency of the turbine engine. However, a challenge in maintaining the smallest possible gap arises because the turbine blades can expand radially during various phases of engine operation at a rate that is much greater than a rate at which the shroud assembly can radially expand. For example, when the power output of the turbine engine rapidly increases, such as during take-off in a turbine used for aircraft propulsion, the turbine blades will increase in radial length rapidly and the tips of the turbine blades may penetrate the inner linings of the shroud assembly. This could damage both the turbine blades and the shroud assembly. Also, this event can compromise the capacity of the shroud assembly to maintain the smallest possible gap during periods of relatively low power production.
In summary, the invention is a system for adjusting a clearance between blade tips of a turbine and a shroud assembly encircling the turbine in a turbine engine. The system includes a first fluid passageway operable to extend from a first source of fluid at a variable pressure, such as some stage of a multi-stage compressor, to a shroud assembly of a turbine engine. The first fluid passageway directs a first stream of fluid to the shroud assembly. The system also includes a first valve positioned along the first fluid passageway. The first valve is moveable between open and closed configurations. The first valve is biased to the open configuration and moved to the closed configuration passively and directly by a first predetermined level of pressure associated with the first stream of fluid. During periods of relatively low power production of the turbine engine, the first valve is in the open configuration and moves to the closed configuration when power production of the turbine engine increases from relatively low power production.
Advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
A plurality of different embodiments of the invention are shown in the Figures of the application. Similar features are shown in the various embodiments of the invention. Similar features have been numbered with a common reference numeral and have been differentiated by all alphabetic suffix. Also, to enhance consistency, the structures in any particular drawing share the same alphabetic suffix even if a particular feature is shown in less than all embodiments. Similar features are structured similarly, operate similarly, and/or have the same function unless otherwise indicated by the drawings or this specification. Furthermore, particular features of one embodiment can replace corresponding features in another embodiment or supplement other embodiments unless otherwise indicated by the drawings or this specification.
The turbine engine 10 extends along a centerline axis 12 and can include a compressor section 14, a combustor section 16, and a turbine section 18. The compressor section 14 can include a multi-stage compressor 20 having an inlet 22 and an outlet 24. The turbine section 18 can include a plurality of turbine wheels wherein a plurality of turbine blades extend from each turbine wheel. The turbine section 18 is illustrated schematically in
In operation, combustion gases exit the combustor section 16 and pass across the turbine blades of the turbine section 18 to convert the energy associated with the combustion gases into mechanical motion. The shroud assembly 30 can direct the combustion gases over the turbine blades of the turbine section 18. The ring member 32 can circumferentially expand and contract to move the blade tracks 34 and thereby adjust the clearance between the blade tracks 34 and the tips 26, 28. It can be desirable to move the blade tracks 34 to prevent contact with the turbine blade tips 26, 28 because the radial position of the turbine blade tips 26, 28 relative to the centerline axis 12 changes during operation of the turbine engine 10.
The first exemplary embodiment of the invention provides a system 36 for adjusting the radial clearance between the turbine blade tips 26, 28 and the blade tracks 34 of the shroud assembly 30. The system 36 includes a first fluid passageway 38 operable to extend between a source of fluid at a variable pressure to the shroud assembly 30. In the exemplary embodiment of the invention, the source of fluid at variable pressure can be the outlet 24 of the compressor 20. In alternative embodiments of the invention, the source of fluid at variable pressure can be any stage of the compressor 20. The first fluid passageway 38 can extend from the outlet 24 to an interior of the ring member 32. The first fluid passageway 38 is shown schematically in
The pressure of the fluid exiting the compressor 20 varies as the power production of the turbine engine 10 varies. For example, when the turbine engine 10 is producing power at a relatively high rate, the pressure of the fluid exiting the outlet 24 will be relatively high. Conversely, when the turbine engine 10 is producing power at a relatively low rate, the pressure of the fluid exiting the outlet 24 will be relatively low.
For a turbine used for aircraft propulsion, as one example, “relatively low power production” occurs just prior to take-off and when the aircraft reaches cruising speed. Power production increases from relatively lower power production rapidly during take-off. Power production may also increase from relatively low power production in response to other conditions.
The fluid exiting the outlet 24 and directed through the first fluid passageway 38 to the interior of the ring member 32 can be relatively hot, even during periods of low power production. Thus, a first stream of fluid directed through the first fluid passageway 38 can heat the ring member 32. Through heating, the ring member 32 can circumferentially expand and move the blade tracks 34 radially outward.
The system 36 can also include a first valve 40 positioned along the first fluid passageway 38. The first valve 40 can be moveable between open and closed configurations and can be biased to the open configuration. The first valve 40 can move to the closed configuration passively and directly in response to a first predetermined level of pressure of the first stream of fluid. As set forth above, when the turbine engine 10 is producing power at a relatively low rate the pressure of the fluid exiting the outlet 24 will be relatively low. The first valve 40 can overcome the pressure of the fluid during periods of relatively low power production and remain in the open configuration. When the turbine engine 10 increases power production from the relatively low rate, the pressure of the fluid exiting the outlet 24 will increase. The first valve 40 can move to the closed configuration passively and directly in response to this increase in fluid pressure. The first valve 40 is shown schematically in
The system 36 can also include a second fluid passageway 42 operable to extend between a second source of fluid at a variable pressure to the shroud assembly 30. In the exemplary embodiment of the invention, the second source of fluid at variable pressure can be the an inter-stage portion of the compressor 20. The pressure of the fluid exiting a bleed opening 44 off the inter-stage portion of the compressor 20 varies as the power production of the turbine engine 10 varies. For example, when the turbine engine 10 is producing power at a relatively high rate, the pressure of the fluid exiting the bleed opening 44 will be relatively high. Conversely, when the turbine engine 10 is producing power at a relatively low rate, the pressure of the fluid exiting the bleed 44 will be relatively low. The second fluid passageway 38 can extend from the bleed opening 44 to the interior of the ring member 32. The second fluid passageway 38 is shown schematically in
The system 36 can also include a second valve 46 positioned along the second fluid passageway 42. The second valve 46 can be moveable between open and closed configurations and can be biased to the closed configuration. The second valve 46 can move to the open configuration passively and directly by a second predetermined level of pressure of the second stream of fluid. As set forth above, when the turbine engine 10 is producing power at a relatively low rate the pressure of the fluid exiting the bleed opening 44 will be relatively low. The second valve 46 can overcome the pressure of the fluid during periods of relatively low power production and remain in the closed configuration. When the turbine engine 10 increases power production from the relatively low rate, the pressure of the fluid exiting the bleed opening 44 will increase. The second valve 46 can move to the open configuration passively and directly in response to this increase in fluid pressure. The second valve 46 is shown schematically in
When the second valve 46 is open, the fluid exiting the bleed opening 44 and directed through the second fluid passageway 42 to the interior of the ring member 32 can be relatively cool, even during periods of high power production. Thus, a second stream of fluid directed through the second fluid passageway 42 can cool the ring member 32. Through cooling, the ring member 32 can circumferentially contract and move the blade tracks 34 radially inward. In the first exemplary embodiment of the invention, the temperature of the first stream of fluid exiting the compressor section 20 at low power can be higher than the temperature of the second stream of fluid exiting the bleed opening 44 at high power.
The system 36 can be configured such that the first and second valves 40, 46 act cooperatively. For example, the first and second valves 40, 46 can be designed such that the first valve 40 closes at substantially the same time as the second valve 46 opens. In such an embodiment, when the turbine engine 10 is operating at a relatively low rate of power production, the first valve 40 can be open and relatively hot fluid from the outlet 24 can be received in the interior of the ring member 32. During this period, the relatively cool fluid is not being received from the bleed opening 44 since the fluid is at a relatively low pressure, a level of pressure insufficient to overcome the second valve 46. As a result, the ring member 32 can be heated and circumferentially expanded.
The operation of the turbine engine 10 can then change and power production can be increased. The increased power production will result in the respective pressures of the fluids exiting the outlet 24 and exiting the bleed opening 44 increasing. With respect to the fluid at the outlet 24, the increase in pressure can passively and directly cause the first valve 40 to close and thereby terminate the flow of the first stream of relatively hot fluid to the interior of the ring member 32. With respect to the fluid at the bleed opening 44, the increase in pressure can passively and directly cause the second valve 46 to open and thereby initiate the flow of the second stream of relatively cool fluid to the interior of the ring member 32. As a result, the ring member 32 can be cooled and circumferentially contracted. The first and second valves 40, 46 can be designed such that the second valve 46 opens substantially at the same time as the first valve 40 closes.
It is noted that at any level of power production of the turbine engine 10, the pressure of fluid exiting the outlet 24 will be greater than the pressure of fluid exiting the bleed opening 44. Generally, the pressure at any stage of the compressor 20 will be greater than the pressure at any other upstream stage of the compressor at any particular level of power production. In the exemplary embodiment, the first stream of fluid is directed from the outlet 24 of the compressor 20, however, the first stream of fluid can be drawn from an different, upstream stage of the compressor 20 in alternative embodiments of the invention. In such an embodiment, the second stream of fluid can be drawn from a stage of the compressor 20 upstream of the stage from which the first stream is drawn.
As shown in
As shown in
As shown in
As with the first embodiment of the invention, the first and second valves 40a, 46a, shown in
At any level of power production of the turbine engine 10a, the fluid pressure associated with the first fluid stream can be greater than the fluid pressure associated with the second fluid stream. Therefore, the predetermined level of fluid pressure that will cause the first valve 40a shown in
It is noted that the first and second valves 40a, 46a can be designed such that the respective predetermined levels of pressure are achieved substantially immediately upon acceleration of the turbine engine 10a. In other words, embodiments of the invention can be practiced wherein the first valve 40a is open and the second valve 46a is closed only at the lowest rate of power production or engine speed. In such embodiments, the valves 40a, 46a can be designed such that the first valve 40a closes and the second valve 46a opens substantially immediately upon any acceleration of the turbine engine 10a from idle. However, it also noted that the invention is not limited to such embodiments. The first and second valves 40a, 46a can be tuned differently in alternative embodiments of the invention.
The second fluid stream also passes through the second portion 56a. The back of the head 66a of the first valve 40a faces the interior of the second portion 56a; therefore, the fluid pressure associated with the second stream cooperates with the spring 76a in urging the first valve 40a open. The spring rate of the spring 76a can be selected in view of the pressure of the second stream of fluid acting on the back of the head 66a such that the first valve 40 will not open unless desired.
A first fluid passageway 38b can extend between a source of fluid at a variable pressure to the cavity 110b. The exemplary passageway 38b can include a first portion 52b defined between the forward housing member 48b and an interior enclosure 54b. The exemplary passageway 38b can also include a second portion 56b downstream of the first portion 52b. The second portion 56b can be defined by a first valve 40b (to be described in greater detail below). The exemplary passageway 38b can also include a third portion 58b downstream of the second portion 56b. The exemplary third portion 58b can be a conduit or tubing. The exemplary passageway 38b can also include a fourth portion 112b downstream of the third portion 58b. The fourth portion 112b can communicate directly with the cavity 110b. Fluid can exit the chamber 110b through a one-way check valve 116b. The first stream of fluid is represented by the arrows 60b.
The fourth portion 112b can be defined between the inner member 106b and a plate 114b (illustrated schematically as a single line) The plate 114b can be shaped to correspond to the shape of the inner member 106b and be spaced relatively close to the inner member 106b. The plate 114b can be disposed adjacent to a radially innermost surface 136b in the cavity 110b. The plate 114b can bifurcate the cavity 110b into a first portion 138b defined between the plate 114b and the surface 136b and a second portion 140b. The second portion 140b of the cavity 110b can be larger than the first portion 138b and can be positioned radially outward of the first portion 138b. The first fluid passageway 38b can direct fluid to the first portion 138b to maximize heat transfer between the first stream of fluid and the innermost surface 136b. The plate 114b can focus the flow of fluid to the surface 136b, rather than being dispersed generally in the cavity 110b. As a result, the heat transfer between the fluid and the inner member 106b can be enhanced.
The first valve 40b can be a poppet valve having a casing 62b, a head 66b, a stem 68b, a sealing member 70b, and a disk 72b. The interior of the casing 62b can define the second portion 56b of the fluid passageway 38a. The head 66b, stem 68b, sealing member 70b and disk 72b can be fixed together and movable within the casing 62b. When the first valve 40b is in the open configuration, the head 66b can be spaced from a valve seat 74b defined by either the casing 62b or the forward housing member 48b. When the first valve 40b is in the closed configuration, the head 66b can be seated on the valve seat 74b. A spring 76b can act directly against the disk 72b to bias the head 66b away from the valve seat 74b. The spring 76b can be disposed in an interior portion of the casing 62b that communicates with cabin air pressure, isolated from the first fluid passageway 38b by the sealing member 70b to prevent the temperature of the first stream of fluid from changing the operating characteristics of the spring 76b. The sealing member 70b can be fixed in the casing 62b and receive an o-ring for sealing against the stem 68b.
The third exemplary embodiment can also includes a second fluid passageway 42b and a second valve 46b positioned along the second fluid passageway 42b. The second fluid passageway 42b can include a first portion 78b, as well as the second, third and fourth portions 56b, 58b, 112b. The exemplary second valve 46b can be a one-way check valve. As shown in
In
The third exemplary embodiment of the invention also includes a feature not disclosed in the first and second embodiments. As shown in
The programmed logic can be carried out such that if the temperature in the third portion 58c is greater than a predetermined value, the controller 125b can cause the valve 124b to open, allowing relatively cool fluid to mix with the second stream of fluid. During periods when the turbine engine 10b is producing relatively low power, the warmer first stream of fluid can be passed by the sensor, causing the valve 124b to move to the open configuration. However, strength of the pump 122b can be selected such that the combined fluid pressure of the second stream of fluid and the fluid from the pump 122b will not urge the valve 46b open during periods when the turbine engine 10b is producing relatively low power. Alternatively, the logic of the controller 125b can be programmed such that the controller 125b is operable to recognize low power operation based on the temperature in the third portion 58c. In other words, the controller 125b can be operable to recognize that when the temperature in the third portion 58c is higher than some predetermined value, the turbine engine is producing power at a relatively low rate and it would not be necessary to direct supplemental cooling fluid to the second fluid passageway 42b.
A first fluid passageway 38c can extend between a source of fluid at a variable pressure and the cavity 110c. A first valve 40c can be positioned along the first fluid passageway 38c. A second fluid passageway 42c can extend between a second source of fluid at a variable pressure and the cavity 110c. A second valve 46c can be positioned along the second fluid passageway 42c. The operation of the valves 40c, 46c is generally similar to the operation of the valves of the third exemplary embodiment.
Referring now to
The rods 128c are coupled to a sleeve member 134c. The sleeve member 134c can extend fully around the axis 12c in the fourth exemplary embodiment of the invention, but could extend only partially around the axis is alternative embodiments of the invention. The sleeve member 134c can be heated by the first stream of fluid (represented by arrows 60c in
The expansion and contraction of the sleeve member 134c can be guided by the outer member 108c. For example, the sleeve member 134c can be cross-keyed with the outer member 108c such that the sleeve member 134c can move radially relative to the outer member 108c and be prevented from rotating relative to the outer member 108c. At a radially inner periphery, the link 130c can be guided in motion by the ring member 32c or some other structure. Guiding movement of the sleeve member 134c and other portions of the linkage between the sleeve member 134c and the blade track 34c can ensure that expansion and contraction of the sleeve member 134c is effectively transmitted to motion of the blade tracks 34c.
While the invention has been described with reference to an exemplary embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.