The disclosure relates to cooled blades for gas turbine engines. More particularly, the disclosure relates to construction of feed passageways for trailing edge cooling cavities.
In exemplary gas turbine engine cooled blades (e.g., of turbine sections) the blades are cooled by cooling air introduced to a cooling passageway system through inlets in the inner diameter (ID) end of a blade attachment root (e.g., a firtree or dovetail profile). Outlets are typically along the gaspath-contacting surface of the blade including along the airfoil and optionally along the outer diameter (OD) surface of the platform. Along the airfoil, cooling outlet locations include along the leading edge, along the pressure and/or suction sides, and along the trailing edge. A typical cooling passageway configuration has a trailing edge slot fed from a trailing edge cavity.
Exemplary feeding of the trailing edge cavity is from the rearmost or downstreammost cooling inlet in the root. A trunk passes radially outward from the inlet to the trailing edge cavity. Depending upon implementation, the trunk may pass directly to the cavity or may feed an uppass which, in turn, feeds the trailing edge cavity as a downpass.
Exemplary blade manufacturing techniques are investment casting techniques using ceramic cores to form the entirety or bulk of the cooling passageway system. Various methods use hybrid ceramic and refractory metal cores. An example of such a hybrid core involves a refractory metal sheet mated to a main ceramic feedcore with the refractory metal sheet ultimately casting the trailing edge discharge slot and a mating leg of the feedcore casting the trailing edge passageway/cavity that feeds the discharge slot. Additional refractory metal cores may be used at other locations along the airfoil. Furthermore, some cooling outlets may be drilled or machined (e.g., mechanically drilled or electrodischarge machined (EDM)).
In one exemplary baseline group of blades, the trailing edge passageway proceeds radially outward through a trunk section and then turns toward the trailing edge in the trailing edge cavity to feed the trailing edge outlets (e.g., via the discharge slot).
One aspect of the disclosure involves a turbine blade comprising: an attachment root and an airfoil. The root has: an inner diameter end; a first axial end; a second axial end, a rearward direction defined from the first axial end to the second axial end; a first lateral side; and a second lateral side, an end-to-end centerplane between and extending parallel to the first and second lateral sides. The airfoil has: a pressure side; a suction side; a leading edge; and a trailing edge. A cooling passageway system comprises: a plurality of trunks extending from respective inlets along the root inner diameter end from a leading trunk near the first axial end to a trailing trunk near the second axial end; and a plurality of outlets along the airfoil including trailing edge outlets fed by the trailing trunk. Viewed normal to the end-to-end centerplane, the trailing trunk has a turn passing forward and then rearward.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, viewed normal to the end-to-end centerplane, an outside of the turn protruding forward.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, viewed normal to the end-to-end centerplane, the outside of the turn having a tighter curvature than an inside of the turn.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, the outside of the turn forming a first bump and the inside of the turn forming a second bump.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, a forward extreme of the second bump being radially outboard of a forward extreme of the first bump.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, viewed normal to the end-to-end centerplane, the outside of the turn protruding forward of an adjacent portion of the trunk by at least 10% of a span of the adjacent portion.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, viewed normal to the end-to-end centerplane, a leading side of the turn including the outside of the turn having a transition from inwardly convex to inwardly concave to inwardly convex.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, along the inwardly concave portion of the leading side of the turn, the leading side turning by an angle of 30° to 120°.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, along the inwardly convex portion of the leading side of the turn radially outboard of the inwardly concave portion, the leading side turning by an angle of 30° to 55°.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, a trailing side of the turn having an inwardly concave portion turning by an angle of 25° to 50° before an inwardly convex transition to a discharge slot.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, an angle θ5 between a stacking line and a tangent at the inflection point where the leading side begins to turn back forward being at least 15°.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, viewed normal to the end-to-end centerplane, an outside of the turn having a tighter curvature than an inside of the turn.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, viewed normal to the end-to-end centerplane, the trailing trunk turning radially nests with a next forward one of the trunks.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include the next forward trunk feeding an uppass-downpass-uppass.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, viewed normal to the end-to-end centerplane, the trailing trunk turn radially nesting between the next forward one of the trunks and a turn from the downpass to the downstream uppass.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include the next forward trunk feeding an uppass with which the turn nests.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include a method for using the turbine blade, the method comprising: passing air in through the inlets and out the outlets, wherein: air passing along the turn avoids separation.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include at a downstream end of the turn, the air fanning out.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, at a downstream end of the turn, the air fanning out with a forward flowline turning by an angle of 15° to 60.
Another aspect of the disclosure involves a turbine blade comprising an attachment root and an airfoil. The root has: an inner diameter end; a first axial end; a second axial end, a rearward direction defined from the first axial end to the second axial end; a first lateral side; and a second lateral side, an end-to-end centerplane between and extending parallel to the first and second lateral sides. The airfoil has: a pressure side; a suction side; a leading edge; and a trailing edge. A cooling passageway system comprises: a plurality of trunks extending from respective inlets along the root inner diameter end from a leading trunk near the first axial end to a trailing trunk near the second axial end; and a plurality of outlets along the airfoil including trailing edge outlets fed by the trailing trunk. The trailing trunk has means for limiting flow separation at a turn.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include the means being means for turning a flow forward and then rearward.
A further embodiment of any of the foregoing embodiments may additionally and/or alternatively include, viewed normal to the end-to-end centerplane, the outside of the turn protruding forward of an adjacent portion of the trunk by at least 10% of a span of the adjacent portion.
Another aspect of the disclosure involves a turbine blade comprising: an attachment root and an airfoil. The root has: an inner diameter end; a first axial end; a second axial end, a rearward direction defined from the first axial end to the second axial end; a first lateral side; and a second lateral side, an end-to-end centerplane between and extending parallel to the first and second lateral sides. The airfoil has: a pressure side; a suction side; a leading edge; and a trailing edge. A cooling passageway system comprises: a plurality of trunks extending from respective inlets along the root inner diameter end from a leading trunk near the first axial end to a trailing trunk near the second axial end; and a plurality of outlets along the airfoil including trailing edge outlets fed by the trailing trunk. Viewed normal to the end-to-end centerplane: the trailing trunk has a turn passing forward and then rearward; an outside of the turn protrudes forward the outside of the turn forms a first bump; the inside of the turn forms a second bump; and a forward extreme of the second bump is radially outboard of a forward extreme of the first bump.
The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features, objects, and advantages will be apparent from the description and drawings, and from the claims.
Like reference numbers and designations in the various drawings indicate like elements.
In
The airfoil inboard end 24 is disposed at the outboard surface 40 of a platform 42. An attachment root 44 extends radially inward from the underside 46 of the platform.
The root 44 has an inner diameter (ID) end or face 48, an upstream axial end 50, a downstream axial end 52, and first and second lateral sides 54 and 56, respectively. The root 44 is complementary to a disk slot (not shown). When fully seated in the disk slot, the faces 50 and 52 may face exactly forward/upstream and rearward/downstream in the engine frame of reference. Depending on disk configuration (slot orientation), the sides may extend parallel to the engine centerline between the axial ends (root having a rectangular footprint/section) or may extend skew (root having a non-right parallelogram footprint (
The turbine blade is cast of a high temperature alloy, such as a Ni-based superalloy, for example, PWA 1484, which is a nickel base single crystal alloy.
The blade may also have a thermal barrier coating (TBC, e.g., one or more layer ceramic atop of one or more layer bondcoat) system along at least a portion of the airfoil.
The blade has an internal cooling passageway system extending from one or more inlets along a root to a plurality of outlets (along or mostly along the airfoil and platform surfaces).
Additional outlets (e.g., cast or drilled holes, slots or other cooling features) are not shown but may be present.
The blade also includes a plurality of feed trunks 100, 102, 104, and 106 extending from respective inlets 110, 112, 114, and 116 at the inner diameter (ID) face 48 of the root. The trunks 100 and 102 merge outboard in the root to feed the leading feed passageway 81, tip flag 87, and impingement passageway 80. The trunk 104 feeds the second feed passageway. The trunk 106 feeds the passageway 85.
Spanwise arrays of impingement holes extend along impingement walls respectively separating the feed passageway leg 81 from the impingement passageway 80. Additionally, as noted above, various surface enhancements such as posts/pedestals and standoffs may be provided along the passageways to facilitate heat transfer.
Alternatively, the dog leg turn can be viewed as a series of sub turns, first turning to the left in
In effect, there is a maximum diffusion angle for which flow can adequately fill the turns as the root passage expands into the main body of the trailing passageway and discharge slot. The reduction of this abrupt angle along the trailing side reduces or eliminates flow separation from the wall. At the outer diameter of the turn this concept also applies. The diffusion angle at the outer diameter of the turn is designed to be sufficiently small as to not introduce a separation zone here instead.
The turn 902 ends up locally shifting portions of the forward and aft side/edges of the trunk to create respective bumps 930, 932. As is discussed further below, the bump 930 at the forward extreme may interfit with a feature of the adjacent passageway upstream. The forward extreme of the bump 932 may be radially outboard of the forward extreme of the bump 930. This may promote the turning of flow from purely radial in trunk 910 to purely axial/circumferential as the flow enters the trailing edge cooling slot 814. For example, this relative positioning allows the flow to expand as it approaches the apexes. This slows the flow and promotes turning without separation/recirculation along the aft side/edge.
In
Exemplary θ1 is 15° to 60°, more particularly 25° to 60° or 30° to 55°. Exemplary θ2 is 30° to 120°, more particularly, 60° to 100° or 75° to 100°. Exemplary θ3 is 15° to 60°, more particularly 25° to 60° or 30° to 55°.
At the rear/trailing side, the turn initially turns forward by an angle θ4 of at least 15°, before turning back to form the discharge slot. Exemplary θ4 is 15° to 60°, more particularly, 25° to 50° or 25° to 40°.
Returning to the specific example blade of
A forward extreme of the forward edge 210 along the turn 200 is shown as 230 falling within the inwardly concave (outwardly convex) portion 226.
Along the rear edge 212 of the passageway, the surface also dog legs to have a forward extreme or apex 240. As with the bumps 930 and 932, the extremes 230 and 240 are of respective bumps with the rear bump's extreme 240 radially outboard of the forward bump's extreme 230.
Manufacture may be via conventional casting techniques (discussed above) where ceramic cores cast the trunks and adjacent passageway sections. The ceramic cores or mated metallic cores may cast the discharge slot.
The use of “first”, “second”, and the like in the following claims is for differentiation within the claim only and does not necessarily indicate relative or absolute importance or temporal order. Similarly, the identification in a claim of one element as “first” (or the like) does not preclude such “first” element from identifying an element that is referred to as “second” (or the like) in another claim or in the description.
One or more embodiments have been described. Nevertheless, it will be understood that various modifications may be made. For example, when applied to an existing baseline configuration, details of such baseline may influence details of particular implementations. Accordingly, other embodiments are within the scope of the following claims.
Benefit is claimed of U.S. Patent Application No. 62/802,987, filed Feb. 8, 2019, and entitled “Turbine Blade Trailing Edge Cooling Feed”, the disclosure of which is incorporated by reference herein in its entirety as if set forth at length.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/017174 | 2/7/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/167598 | 8/20/2020 | WO | A |
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20220098988 A1 | Mar 2022 | US |
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62802987 | Feb 2019 | US |