Embodiments of the present disclosure relate generally to rotary machines and, more particularly, to forward features of a turbine blade for controlling fluid flows and temperatures near the turbine blade to reduce losses that may arise from temperature accumulation in spaces near or below the turbine blade structure.
Turbines employ rows of rotating blades on the wheels or disks of a rotor assembly, which alternate with rows of stationary vanes on a stator or nozzle assembly. These alternating rows extend axially along the rotor and stator and allow combustion gases or steam to turn the rotor as the combustion gases or steam flow therethrough.
Axial and/or radial openings at the interface between rotating blades and stationary nozzles can allow hot combustion gases or steam to exit the main flow and radially enter the intervening wheel space between blade rows. In gas turbines, cooling air or “purge air” is often introduced into the wheel space between blade rows. This purge air serves to cool components and spaces within the wheel spaces and other regions radially inward from the blades as well as providing a counter flow of cooling air to further restrict incursion of hot gases into the wheel space. Nevertheless, incursion of combustion gases or steam into the wheel spaces between blade rows contributes to decreased turbine efficiency, directly and/or indirectly due to the need to purge such gases or steam.
Aspects of the disclosure provide a turbine blade including: a platform; an airfoil extending radially outward from the platform and configured to extend into a fluid flowpath, wherein the airfoil separates an upstream portion of the fluid flowpath from a downstream portion of the fluid flowpath; a sealing member extending axially from the platform toward a stationary nozzle adjacent the platform, wherein the sealing member separates the fluid flowpath from a wheel space; and a forward face on the platform between the sealing member and the airfoil, and axially facing the upstream portion of the fluid flowpath, wherein a circumferential profile of a top surface of the forward face is non-axisymmetric with respect to a centerline axis of the forward face.
Further aspects of the disclosure provide a turbine blade including: a platform; an airfoil extending radially outward from the platform and configured to extend into a fluid flowpath, wherein the airfoil separates an upstream portion of the fluid flowpath and a downstream portion of the fluid flowpath; a sealing member extending axially from the platform toward a stationary nozzle adjacent the platform, wherein the sealing member separates the fluid flowpath from a wheel space; and a forward face on the platform between the sealing member and the airfoil, and axially facing the upstream portion of the fluid flowpath; and a forward axial face on the platform extending from a top surface of the forward face to the airfoil, wherein an axial contour of the forward axial face is non-axisymmetric with respect to a centerline axis of the forward face.
Another aspect of the disclosure provides a turbine blade including: a platform; an airfoil extending radially outward from the platform, the airfoil configured to extend into a fluid flowpath, wherein the airfoil separates an upstream portion of the fluid flowpath from a downstream portion of the fluid flowpath; a sealing member extending axially from the platform toward a stationary nozzle, wherein the sealing member separates the fluid flowpath from a wheel space; a forward face on the platform between the sealing member and the airfoil, and axially facing the upstream portion of the fluid flowpath, wherein a circumferential profile of a top surface of the forward face is non-axisymmetric with respect to a centerline axis of the forward face; and a forward axial face on the platform extending from the top surface of the forward face to the airfoil, wherein an axial contour of the forward axial face is non-axisymmetric with respect to the centerline axis of the forward face.
These and other features of the present turbine blades will be more readily understood from the following detailed description taken in conjunction with the accompanying drawings that depict various embodiments of the disclosure, in which:
It is noted that the drawings of the invention are not to scale. The drawings are intended to depict only typical aspects of the turbine blade and its features and therefore should not be considered as limiting the scope of the invention. In the drawings, like numbering represents like elements among the drawings.
Turning now to the drawings,
Shank portion 60 includes a pair of sealing members 70, 72 (sometimes referred to as “angel wings”) extending axially outward toward first stage nozzle 20 and a sealing member 74 extending axially outward toward second stage nozzle 22. It should be understood that differing numbers and arrangements of sealing members are possible. The number and arrangement of sealing members described herein are provided merely for purposes of illustration.
As can be seen in
While
Platform 142 may include a forward face 170 nearer leading edge 152 than trailing edge 154. In this case, leading edge 152 of airfoil 150 may face axially toward (i.e., along axial axis Z) forward face 170. Forward face 170 may extend radially from a sealing member 172 to a top surface 174 and may face toward upstream portion 160a of fluid flowpath 160. Top surface 174 of forward face 170 (similar to platform lip 44 of
Sealing member 172 may be formed from platform 142, e.g., by being machined from a larger precursor structure, and/or produced via any known or later-developed method. For instance, sealing member 172 and/or other distinct features of platform 142 may be formed by casting and/or additive manufacture. However formed, sealing member 172 may extend axially (i.e., along radial axis Z) toward first stage nozzle 20. Sealing member 172 also may separate a platform space 178 within upstream portion 160a from other spaces radially beneath sealing member 172 (i.e., in the negative direction along radial axis R). Such spaces may include, e.g., a buffer space 180 radially between upstream portion 160a and a wheel space 182. An additional sealing member 184 can radially separate buffer space 180 from wheel space 182.
Platform 142 may include forward features that are shaped to be non-axisymmetric about a centerline axis of corresponding portions of platform 142. One such forward feature may include, e.g., top surface 174 of forward face 170. Forward face 170 may have a centerline axis J extending axially outward from platform 142, e.g., toward first stage nozzle 22. Turbine blade 140 may be distinct from conventional blade structures, e.g., by having at least one forward feature that is non-axisymmetric with respect to centerline axis J. The term “non-axisymmetric” refers to any portion of platform 142 that is not symmetric about the location of centerline axis J. According to one example, such a forward feature may include a circumferential profile of top surface 174. The term “circumferential profile” may refer to the pathway along which top surface 174 extends, at least partially with respect to circumferential axis C.
An axisymmetric circumferential profile may include, e.g., a linear or arcuate path that is symmetrical about, or centered with respect to centerline axis J. Such profiles may include, e.g., arcuate, piecewise-defined linear, and/or other profiles along circumferential axis C that are symmetrical about centerline axis J. In embodiments of the disclosure, top surface 174 is non-axisymmetric about centerline axis J. For instance, in the example of
It is understood that top surface 174 may include multiple nodules, e.g., several that are closer to suction side surface SS than pressure side surface PS of airfoil 150. Any number or arrangement of nodules is possible, provided that such nodules and/or other non-linear and/or arcuate portions of top surface 174 are not symmetric about centerline axis J. In further examples, each nodule N and/or other non-arcuate or non-linear portion of top surface 174 may have a profile that is itself non-axisymmetric with respect to centerline axis J. As shown in
The presence of nodule N, and/or other portions of top surface 174 that are non-axisymmetric about centerline axis J, may provide a circumferential profile that facilitates efficient use of purge air PA and that avoids ingestion of hot gas from fluid flowpath 160, in spaces alongside turbine blade 140. This attribute of turbine blade 140 provides, e.g., reduced gas temperature at forward face 170 and top surface 174 of platform 142. The reduced gas temperature, in turn, reduces total purge flow to spaces adjacent turbine blade 140 and thus improves efficiency of a turbine system. The non-axisymmetric portions of top surface 174, by being located on forward face 170, may provide preferable heat concentration in turbine blade 140 without significantly interfering with the flow of operative fluid(s) in fluid flowpath 160.
The non-axisymmetric feature(s) of turbine blade 140 may be limited to only one of its features, e.g., forward face 170. According to an example, platform 142 may include an anterior face 190 that is axially opposite forward face 170 and that faces downstream portion 160b of fluid flowpath 160. Anterior face 190 may itself include a top surface 192 (shown in phantom) that is distinct from top surface 174 of forward face 170. Top surface 192 of anterior face 190 may be axisymmetric about a centerline axis K of anterior face 190. Thus, top surface 192 may be free of any nodules N, such as those shown by example in top surface 174.
In further examples, top surface 192 may include one or more nodules N, but such nodules may be distinct from those in top surface 174 by being arranged symmetrically about centerline axis K. Thus, no matter how top surface 192 is shaped, it may have a profile that is geometrically distinct from top surface 174 of forward face 170 by being axisymmetric about its centerline axis K.
In embodiments of present turbine blade 140, however, nodule N will cause top surface 174 to have a trough that is about ten percent less than the median height of platform 142 along axis S (i.e., in the radial direction R). Nodule N may also cause top surface 174, at a different circumferential position, to have a peak that is about five percent more than the median height of platform 142 in the radial direction R. In this case, the peak of top surface 174 is located nearer to airfoil 150 than the trough of top surface 174. According to the example plot depicted in
In further examples, the peak and trough of top surface 174 may be in opposite positions, or located elsewhere along circumferential axis C. It is also understood that further implementations may include multiple peaks and multiple troughs (e.g., formed by respective nodules N within top surface 174). In any case,
However embodied, forward axial face 194 may take the form of an additional surface and/or raised area positioned axially between a portion (e.g., leading edge 152) of airfoil 150 and sealing member 172. Forward axial face 194 may have any conceivable axial contour that is non-axisymmetric with respect to centerline axis J of forward face 170. Axis J is shown to face a different direction than in
Further embodiments of forward axial face 194 may extend across top face 176 with any conceivable axial contour that is non-axisymmetric about centerline axis J, and such axial contours may include linear axial pathways and/or non-linear axial pathways. Regardless of the shape and position of forward axial face 194, forward face 170 optionally may feature top surface 174 with a circumferential profile that is also non-axisymmetric with respect to centerline axis J. In such cases, the location of one or more nodules N in top surface 174 may coincide with the location of forward axial face 194 on platform 142. It is also understood that forward axial face 194 alternatively may be positioned on platform 142 where top surface 174 does not feature a non-axisymmetric circumferential profile. Similar to other embodiments described herein, however, turbine blade 140 may include anterior face 190 with top surface 192, in which a circumferential profile of top surface 192 is axisymmetric about centerline axis K of anterior face 190.
Although embodiments of turbine blade 140 are described as being positioned between first stage nozzle 20 and second stage nozzle 22, it is understood that turbine blade 140 can be placed between nozzles of other stages and/or adapted for other portions of a turbomachine. Thus, turbine blade 140 can be operable for deployment within fluid flowpath 160 to reduce the gas temperature at, or near, forward face 170 and/or forward axial face 194.
Turbine blade 140 is distinct from conventional rotating blade structures, e.g., by including non-axisymmetric geometries of forward face 170 (specifically, top surface 174) and/or forward axial face 194 on forward-facing axial surfaces of platform 142. Forward face 170 and/or forward axial face 194 with non-axisymmetric features can be adjacent a purge air-cooled space (e.g., platform space 178 and/or buffer space 180) at the top surface of the forward face 170, thereby causing a more significant difference in temperature (e.g., at least approximately 200° F.) between portions of platform 142 that are adjacent airfoil 150 and portions of platform 142 that are adjacent sealing member 172. Such differences in temperature may provide improvements in operating efficiency as compared to conventional rotating blade structures, e.g., at least approximately 0.20% efficiency improvement in turbine stages where platform 142 is used. Moreover, such differences in temperature may reduce the amount of purge air needed to cool certain heat-sensitive regions of platform 142.
It is understood that in various embodiments, many sizes, shapes, profiles, etc., of top surface 174 and/or forward axial face 194 of blade structure 140 may vary and may include configurations not specifically shown or described herein. Various other airfoil parameters, e.g., wall apex locations, blade pitches, widths, aspect ratios between the length and/or area of various surfaces, etc., are also possible and may further affect the shape and size of top surface 174 of forward face 170 and/or forward axial face 194. Any example values of such parameters given herein are merely illustrative of several of the many possible embodiments in accordance with the disclosure.
Turning to
As is known in the art of power generation, heat exchanger 986 may use hot exhaust from gas turbine 980, combined with a water supply, to create steam which is fed to steam turbine 992. Steam turbine 992 may optionally be coupled to a second generator system 970 (via a second shaft 915). It is understood that generators 970 and shafts 915 may be of any size or type known in the art and may differ depending upon their application or the system to which they are connected. Common numbering of the generators and shafts is for clarity and does not necessarily suggest these generators or shafts are identical. In further embodiments, a single shaft combined cycle power plant 990 may include a single generator 970 (not shown) coupled to both gas turbine 980 and steam turbine 992 via a single shaft 915 (not shown). Steam turbine 992 and/or gas turbine 980 may include one or more turbine blades 140 shown and described with reference to
The apparatus and devices of the present disclosure are not limited to any one particular engine, turbine, jet engine, generator, power generation system or other system and may be used with aircraft systems, other power generation systems (e.g., combined cycle, simple cycle), and/or other systems (e.g., nuclear reactor, etc.). Additionally, the apparatus of the present disclosure may be used with other systems not described herein that may benefit from the increased efficiency of the apparatus and devices described herein.
In various embodiments, components described as being “coupled” to one another can be joined along one or more interfaces. In some embodiments, these interfaces can include junctions between distinct components, and in other cases, these interfaces can include a solidly and/or integrally formed interconnection. That is, in some cases, components that are “coupled” to one another can be simultaneously formed to define a single continuous member. However, in other embodiments, these coupled components can be formed as separate members and be subsequently joined through known processes (e.g., fastening, ultrasonic welding, bonding).
As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any related or incorporated methods. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Number | Date | Country | Kind |
---|---|---|---|
202011039976 | Sep 2020 | IN | national |