The present subject matter relates generally to turbine buckets and, more particular, to an improved squealer tip for a turbine bucket that includes an intermediate wall dividing the squealer cavity.
In an air-ingesting turbo machine (e.g., a gas turbine), air is pressurized by a compressor and then mixed with fuel and ignited within an annular array of combustors to generate hot gases of combustion. The hot gases flow from each combustor through a transition piece for flow along an annular hot gas path. Turbine stages are typically disposed along the hot gas path such that the hot gases flow through first-stage nozzles and buckets and through the nozzles and buckets of follow-on turbine stages. The turbine buckets may be secured to a plurality of rotor disks comprising the turbine rotor, with each rotor disk being mounted to the rotor shaft for rotation therewith.
A turbine bucket generally includes an airfoil extending radially outwardly from a substantially planar platform and a shank portion extending radially inwardly from the platform for securing the bucket to one of the rotor disks. The tip of the airfoil is typically configured to be spaced radially inwardly from a stationary shroud of the turbo machine such that a small gap is defined between the tip and the shroud. This gap is typically sized as small as practical to minimize the flow of hot gases between the airfoil tip and the shroud.
In many instances, the tip of the airfoil may include a squealer tip wall extending around the perimeter of the airfoil so as to define a tip cavity and a tip floor therebetween. The squealer tip wall is generally used to reduce the size of the gap defined between the airfoil tip and the shroud. However, this creates an additional component of the turbine bucket that is subject to heating by the hot gas flowing around the airfoil. Thus, cooling holes are typically defined in the tip floor to allow a cooling medium to be directed from an airfoil cooling circuit within the airfoil to the tip cavity.
Accordingly, an improved tip configuration that allows for enhanced cooling of an airfoil tip would be welcomed in the technology.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, the present subject matter is directed to a turbine bucket including an airfoil. The airfoil may include a pressure side wall and a suction side wall extending between a leading edge and a trailing edge. In addition, the airfoil may include a base and a tip disposed opposite the base. The tip may include a tip floor and pressure and suction side tip walls extending outwardly from the tip floor. Moreover, the tip may include an intermediate tip wall extending outwardly from the tip floor between the pressure and suction side tip walls. The intermediate tip wall may define a height that is less than a height of the pressure and/or suction side tip walls.
In another aspect, the present subject matter is directed to a turbine bucket including an airfoil. The airfoil may include a pressure side wall and a suction side wall extending between a leading edge and a trailing edge. In addition, the airfoil may include a base and a tip disposed opposite the base. The tip may include a tip floor and pressure and suction side tip walls extending outwardly from the tip floor. Moreover, the tip may include an intermediate tip wall extending outwardly from the tip floor between the pressure and suction side tip walls at a non-perpendicular angle.
In a further aspect, the present subject matter is directed to a turbine bucket including an airfoil. The airfoil may include a pressure side wall and a suction side wall extending between a leading edge and a trailing edge. In addition, the airfoil may include a base and a tip disposed opposite the base. The tip may include a tip floor and pressure and suction side tip walls extending outwardly from the tip floor. Moreover, the tip may include an intermediate tip wall extending outwardly from the tip floor between the pressure and suction side tip walls. The intermediate tip wall may include a leading end disposed adjacent to the leading edge of the airfoil and a trailing end opposite the leading end. The trailing end of the intermediate tip wall may be spaced apart from the trailing edge of the airfoil such that a slot defined between the pressure side tip wall and the intermediate tip wall is open to a slot defined between the intermediate tip wall and the suction side tip wall at the trailing end.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
In general, the present subject matter is directed to a turbine bucket having an improved squealer tip. Specifically, in several embodiments, the squealer tip may include pressure and suction side tip walls extending radially from a tip floor, thereby define a squealer cavity between the tip walls. The squealer tip may also include an intermediate tip wall extending from the tip floor between the pressure and suction side tip walls. In one embodiment, the intermediate tip wall may be configured to define a radial height that is less than a radial height of the pressure and suction side tip walls. In addition to such reduced height or as an alternative thereto, the intermediate tip wall may be angled towards the pressure side tip wall. Moreover, in one embodiment, the intermediate tip wall may be configured to extend partially between the leading and trailing edges of the airfoil.
By including the disclosed intermediate tip wall within a squealer tip, the ability to effectively cool the squealer tip may be significantly enhanced. For example, the disclosed intermediate tip wall may be configured to divert cooling air onto the pressure side tip wall, thereby providing increasing cooling to the hot side of the airfoil. In addition, the intermediate tip wall may also allow for hot gas recirculation within the squealer cavity to be reduced or eliminated.
Referring now to the drawings,
During operation of the turbo machine 10, the compressor section 12 pressurizes air entering the machine 10 through the inlet section 11 and supplies the pressurized air to the combustors of the combustor section 14. The pressurized air is mixed with fuel and burned within each combustor to produce hot gases of combustion. The hot gases of combustion flow in a hot gas path from the combustor section 14 to the turbine section 16, wherein energy is extracted from the hot gases by the turbine buckets 24. The energy extracted by the turbine buckets 24 is used to rotate the rotor disks 22 which may, in turn, rotate the shaft 18. The mechanical rotational energy may then be used to power the compressor section 12 and generate electricity. The hot gases exiting the turbine section 16 may then be exhausted from the machine 10 via the exhaust section 17.
Referring now to
As shown, the turbine bucket 24 generally includes a shank portion 26 and an airfoil 28 extending from a substantially planar platform 30. The platform 30 generally serves as the radially inward boundary for the hot gases of combustion flowing through the turbine section 16 of the turbo machine 10 (
The airfoil 28 may generally extend radially outwardly from the platform 30 and may include an airfoil base 32 disposed at the platform 30 and an airfoil tip 34 disposed opposite the airfoil base 32. As such, the airfoil tip 34 may generally define the radially outermost portion of the turbine bucket 24 and, thus, may be configured to be positioned adjacent to a stationary shroud 36 (shown in dashed lines in
Additionally, the turbine bucket 24 may also include an airfoil cooling circuit 46 (shown in dashed lines in
Referring particularly to
It should be appreciated one or more dust holes 62 may also be defined through the tip floor 54 for expelling dust and/or other debris contained within the cooling medium supplied through the airfoil circuit 46. For example, as shown in
The pressure and suction side tip walls 50, 52 of the airfoil tip 34 may generally be configured to be aligned with and/or form extensions of the pressure and suction side walls 38, 40 of the airfoil 28. For example, as shown in
Additionally, as shown in the illustrated embodiment, the airfoil tip 34 may also include an intermediate tip wall 64 extending outwardly from the tip floor 54 between the pressure and suction side tip walls 50, 52, thereby dividing the tip cavity 56 into two sections. Specifically, as shown in
By positioning the intermediate tip wall 64 within the tip cavity 56 at a position relatively close to the pressure side tip wall 50, at least a portion of the cooling medium 60 directed through the cooling holes 58 may be used to cool the pressure side tip wall 50. For example, as shown in
Additionally, in several embodiments, the intermediate tip wall 64 may be configured to extend outwardly from the tip floor 54 at a non-perpendicular angle 74. Specifically, as shown in
It should also be appreciated that, in several embodiments, the cooling holes 58 aligned with the first slot 66 may be oriented perpendicularly or non-perpendicularly within the tip floor 54. For example, as shown in
Moreover, as shown in
It should be appreciated that, although the pressure and suction side tip walls 50, 52 are shown in
Further, as shown in
It should be appreciated that, in alternative embodiments, the leading end 82 of the intermediate tip wall 64 may be spaced apart from the leading edge 42 of the airfoil 28 or the intermediate tip wall 64 may be configured to extend entirely between the leading edge 42 of the airfoil 28 and the intersection point 85 of the pressure and suction side tip walls 50, 52.
Additionally, in several embodiments, the intermediate tip wall 64 may define a concave shape between its leading and trailing ends 82, 84 generally corresponding to the concave shape of the pressure side tip wall 50. For example, as shown in
Moreover, the intermediate tip wall 64 may also define a stream-wise width 88. It should be appreciated that the stream-wise width 88 may generally be any suitable width. For example, in one embodiment, the streamwise width 88 of the intermediate tip wall 100 may range from about 0.8 to about 1.3 times the streamwise width of the pressure side tip wall 50, such as from about 0.9 to about 1.2 times the streamwise width of the pressure side tip wall 50 and all other subranges therebetween. In addition, in several embodiments, the streamwise width 88 may be constant along the length of the intermediate tip wall 100 or may vary along the length of the intermediate tip wall 100. Similarly, it should be appreciated that, in one embodiment, the radial height 76 of the intermediate tip wall 64 may vary along the stream-wise width 88. For instance, the top surface of the intermediate tip wall 64 may angled.
Referring now to
It should be appreciated that, as an alternative to segmenting the intermediate tip wall 100, notches or channels may be defined in the intermediate tip wall 100 that extend from the top surface of the tip wall 100 to a location above the tip floor 54. As such, the cooling medium 60 supplied into the first slot 66 (
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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Number | Date | Country | |
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20140030101 A1 | Jan 2014 | US |