The present invention relates to a turbine bucket which is provided at the low pressure last stage of a steam turbine.
A turbine bucket is generally provided for a purpose of properly converting energy contained in thermal fluid into rotation energy. When designing the turbine bucket, it is necessary that the turbine bucket has a strength of withstanding a loading force and a centrifugal force by the thermal fluid and has to satisfy a mechanical characteristic with regard to vibration characteristic which prevents stimuli at the time of rated rotation. Further, in order to converting the thermal fluid energy into the rotation energy it is necessary to satisfy aerodynamic characteristic of reduced energy loss. Accordingly, in order to satisfy both the mechanical characteristic and the aerodynamic characteristic at the same time, it is necessary to overcome mutually contradicting structural requirements.
When there is a problem with regard to strength because of stress concentration at a contain position on a turbine bucket, even if a blade profile having a stream line reflecting fluid flow performance, it is necessary to thicken the blade cross section to increase the blade rigidity. Further, if the vibration characteristic of the blade profile shows stimuli at the time of the rated rotation which has to be avoided, it is also necessary to modify the blade profile. In particular, with regard to a turbine bucket for a steam turbine, if a higher efficiency of the blade performance is seeked, rigidity of individual blades is reduced, therefore, in order to increase rigidity of the blade structure as a whole, a blade connecting structure is employed in which adjacent blades are connected by such as shrouds and tie wires. Since such blade connecting structure disturbs the fluid flow in view of flow performance, the structure is not necessarily optimum as a turbine bucket as a whole.
In order to overcome these problems, it is necessary to determine the blade profile with only one solution for every limiting condition such as a blade length so as to fully satisfy reliability based on the mechanical characteristic as well as the aerodynamic characteristic. For example, U.S. Pat. No. 5,267,834 discloses a structure in which a blade profile satisfying strength, vibration and performance properly when the blade length is about 660 mm is determined, and a cover piece is provided at tips of the blades and a sleeve is provided at intermediate portions of the blades and the adjacent blades are connected by a member connecting the adjacent blades at two positions in the radial direction.
In the above referred to U.S. Pat. No. 5,267,834, it is indicated that for the blade profile and the blade structure when the blade length is about 660 mm through the provision of the blade connecting member at two positions in the radial direction the rigidity of the blade structure as a whole is enhanced. However, the provision of such blade connecting member at two positions in the intermediate portions of the blades disturbs working fluid flow at substantially the intermediate portions between the blades and extremely reduces fluid flow performance representing aerodynamic characteristic at the intermediate portions.
The present invention is carried out in view of the above problems and an object of the present invention is to provide a turbine bucket in which adjacent blades are connected without using the connecting member at the intermediate portions of the blades.
In order to achieve the object of the present invention, a turbine bucket of the present invention is formed in such a manner that the blade sectional configuration is twisted from a blade root portion to a blade tip side, and when assuming two axial directions in a blade section of the bucket on horizontal plane and taking one axial direction as X axis and the other axial direction perpendicular to X axis as Y axis, the blade sections at predetermined heights from the blade root portion of the turbine bucket are formed in a range of ±0.3 mm from respective points defining blade section configurations as shown respectively in chart 1, chart 4, chart 7, chart 10, chart 13, chart 16 and chart 18.
In order to achieve the object of the present invention, a turbine bucket of the present invention is formed in such a manner that the blade sectional configuration is twisted from a blade root portion to a blade tip side, and when assuming two axial directions in a blade section of the bucket on horizontal plane and taking one axial direction as X axis and the other axial direction perpendicular to X axis as Y axis, the blade sections at predetermined heights from the blade root portion of the turbine bucket are formed in a range of ±0.3 mm from respective points defining blade section configurations as shown respectively in chart 19, chart 22, chart 24, chart 9, chart 12, chart 15 and chart 18.
As has been explained above, according to the present invention an advantage can be obtained that a turbine bucket can be provided in which adjacent blades are connected each other without using a connecting member at the blade intermediate portion.
Further, the present invention provides, even with no connecting member at the blade intermediate portion, a turbine bucket which has a mechanical strength withstanding such as large centrifugal force and steam loading force, a vibration characteristic avoiding stimuli at the time of rated rotation and fluid flow performance converting steam energy to rotation every properly with reduced loss.
Hereinbelow, an embodiment of the present invention will be explained in detail with reference to
As shown in
Further, as has been explained above, at the tip portion of the blade profile the shroud 30 (an integral shroud cover) serving as a cover is formed integral with the blade. The shroud 30 is formed in a pair of a blade back side shroud portion 31 and a blade front side shroud portion 32 and each includes a contacting face contacting to the adjacent shroud as shown in FIG. 4. With the provision of thus configured shroud 30 at the tip portion, a generally well known blade twisting phenomenon is caused during rotation of the turbine bucket and a twisting force in the direction as shown by arrows 34 in
Further, since the adjacent blades are contacted and connected via the shrouds 30, a damping effect due to the contacting is induced and a blade structure which decreases response to vibration can be realized. Therefore, in comparison with the blade structure with individual independent blades, even in a case of fluid coupled vibration such as buffeting and fluttering due to unsteady fluid, the vibration response is limited by the damping effect due to contacting and connecting by the shrouds, thereby, a safe blade structure can be realized. Further, the thickness of the shroud contributes both for the rigidity and the mass with regard to mechanical property of the turbine bucket, therefore, if the thickness is thick which operates to increase the mass and the centrifugal force thereby, and contrary, if the thickness is thin which tends to weaken the rigidity, thereby, the rigidity by the blade connection can not be expected. For this reason, it is preferable to select an optimum thickness of the shroud of about 4.5 mm-6 mm. Now, an embodiment of the blade root portion of the present invention will be explained.
Now, the details of the blade profile of the present embodiment will be explained. As shown in
The charts 1 through 18 which will be explained later show coordinate values of series of points of the blade profiles at respective heights from the blade section A to the blade section R as shown in FIG. 3. The entity of the blade profiles are formed by connecting the adjacent points in the series of points by a smooth curve. For example, when exemplifying the blade section A, at first the series of points on the blade back side portion of the blade section, in that from point numbers 1 to 17 are connected by smooth curves and likely the series of points from point numbers 1 to 17 on the blade front side portion 22 are connected by smooth curves. At the front edge 23 the series point number 1 on the blade back side portion and the series point number 1 on the blade front side portion 22 are connected by a smooth arc. Likely, at the blade rear edge 24 points of the series point number 17 are connected each other by a smooth curve. With the above process, the blade section A is formed and the like manner the blade sections B through R are formed.
Further, if a manufacturing error of the blade sections formed by connecting the series of points as explained above is within ±0.3 mm, advantages of the present embodiment which will be explained later can be achieved. Further, preferably if the manufacturing error is limited in a range of ±0.15 mm, the performance of the blades can be further enhanced. On the other hand, if the manufacturing error exceeds ±0.3 mm, the performance thereof is deteriorated and an inconvenience of inducing stimuli at the time of rated rotation can be caused.
Further, the respective configurations of the blade sections constituting the blade profiles in the turbine bucket of the present embodiment are respectively constituted in a range within ±0.3 mm of at least the series of points as shown in chart 1, chart 4, chart 7, chart 10, chart 13, chart 16 and chart 18. Preferably, the configuration of the blade sections are respectively constituted according to the series of points as shown in chart 1, chart 3, chart 5, chart 7, chart 9, chart 11, chart 13, chart 15 and chart 17 or preferably according to chart 2, chart 4, chart 6, chart 8, chart 10, chart 12, chart 14, chart 16 and chart 18. The most preferable embodiment is one having the blade profiles constituted according the blade sections as shown in the chart 1 through the chart 18.
Generally, in the turbine bucket a lower order vibration mode is never stimulated at the time of rated rotation and further, the turbine bucket is designed in such a manner that even if a higher order vibration mode is stimulated the stimulation response is limited such as by the high rigidity and the damping effect conventionally, since the individual blades of the turbine bucket having a blade length of about 660 mm shows a low rigidity in comparison with the blades having a shorter blade length, therefore, through provision of the connecting structure at two positions in radial direction the rigidity of the turbine bucket as a whole is increased. Because, if the rigidity is high, the natural frequency is increased, thereby, number of low order vibration modes, stimulation with which is to be avoided, is reduced and a stimulation with higher order vibration modes can be withstood.
On the other hand, when the turbine bucket is formed according to the blade profiles as has been explained above, and the shrouds are provided at the tips thereof, a blade structure, which has a mechanical strength fully withstanding a centrifugal force and a working thermal fluid force acting on the turbine and has a preferable mechanical characteristic with a vibration characteristic in which no stimuli occur under a use condition of a rated rpm of 60 cycles per second, can be realized without providing the connecting members at the intermediate of the turbine blades. Accordingly, a turbine blades preferable with regard to aerodynamic characteristic and desirable performance and with no connecting members at the intermediate portions in the radial direction in the turbine blade structure and with no structural bodies which disturb fluid flow between the blades in the turbine stage can be realized.
Now, the turbine bucket of the present embodiment will be explained with reference to
A ratio of the inter blade pitch 35 and the blade code 36 as shown in
In the turbine bucket of the present embodiment having the blade profiles as shown in chart 1 through chart 18, if a ratio between the inter blade pitch and the blade code at the tip thereof in a range of 1.3-1.4 is selected, an optimum blade performance can be achieved. For this purpose, when height 29 from the center of the turbine rotor to the blade root cross section of the turbine bucket as shown in
Generally, when designing performance of a turbine bucket, since the operating condition of a steam turbine used in a usual electric power generation installation is substantially the same, the design is performed based on a commonly used operating condition so that the best performance for the concerned operating condition is realized. However, when an actual operating condition falls outside the concerned operating condition, namely, when the flow out mach number does not reach to the designed mach number, a relative energy loss increases and the performance is frequently deteriorated.
In particular, a steam turbine, in which low pressure last stage a turbine bucket having blade length of about 660 mm is assembled, is not only operated as a single steam turbine but also is frequently operated as in a combined cycle system together with a gas turbine. The performance of a conventional blade structure has no specific problems when used as the single steam turbine, however, when assembled in a combined cycle system, the steam turbine is frequently required to perform a partial load operation, therefore, is not placed under an operating condition of a constant steam pressure, thus the thermal load condition therefor is variable in comparison with when the same is used as a single independent body.
On the other hand, with the turbine bucket having the blade profile of the present embodiment, as shown in
The reason of the above advantages are that, in the turbine bucket having the profile of the present embodiment, since the blade array flow passage in downstream the throat portion is formed in a divergent flow passage, the velocity of the thermal fluid flowing through the blades can be efficiently transitioned from subsonic to supersonic, and further, the profile of the turbine bucket is formed to have another feature of a straight back blade in which the back side face of the blade downstream the throat portion is formed straight which is well known as a shape suitable for transonic flow of comparatively low mach number.
As has been explained above, the present embodiment achieves an advantage of providing a turbine bucket of which adjacent blades are connected without using connecting members at the intermediate portions of the blades. Further, the present embodiment provides, even with no connecting member at the blade intermediate portion, a turbine bucket which has a mechanical strength withstanding such as large centrifugal force and steam loading force, a vibration characteristic avoiding stimuli at the time of rated rotation and fluid flow performance converting steam energy to rotation every properly with reduced loss.
Further, in the present embodiment, although the turbine bucket having blade length of about 660 mm and the height of about 1168 mm from the turbine rotor center to the blade root cross section of the bucket has been explained, the present embodiment can be applied to a turbine bucket having different size from the present embodiment by forming a blade profile having blade section coordinate point values which are determined by proportionally reducing or expanding the blade section coordinate point values as shown in charts 1 through 18.
Now, another embodiment of the present invention will be explained.
A turbine bucket of the present embodiment is formed in such a manner that the coordinates of the series of points of respective blade sections of the blade profile of 8 sections from the blade section A to the blade section F at respective section heights as shown in
Like the previous embodiment, with the turbine bucket of the present embodiment, a blade structure which has a mechanical strength fully withstanding a centrifugal force and a working thermal fluid force acting on the turbine and a preferable mechanical characteristic with a vibration characteristic in which no stimuli occur under a use condition of a rated rpm of 60 cycles per second can be realized without providing the connecting members at the intermediate of the turbine blades. Accordingly, a turbine blades preferable with regard to aerodynamic characteristic and desirable performance and with no connecting members at the intermediate portions in the radial direction in the turbine blade structure and with no structural bodies which disturb fluid flow between the blades in the turbine stage can be realized.
Further, with the turbine bucket having the blade profile of the present embodiment, as shown in
Further, if a manufacturing error of the blade sections formed by connecting the series of points as explained above is within ±0.3 mm, advantages of the present embodiment which will be explained later can be achieved. Further, preferably if the manufacturing error is limited in a range of ±0.15 mm, the performance of the blades can be further enhanced. On the other hand, if the manufacturing error exceeds ±0.3 mm, the performance thereof is deteriorated and an inconvenience of inducing stimuli at the time of rated rotation can be caused.
Further, the respective configurations of the blade sections constituting the blade profiles in the turbine bucket of the present embodiment are respectively constituted in a range within ±0.3 mm of at least the series of points as shown in chart 19, chart 22, chart 24, chart 9, chart 12, chart 15 and chart 18. Preferably, the configuration of the blade sections are respectively constituted according to the series of points as shown in chart 19, chart 21, chart 23, chart 7, chart 9, chart 11, chart 13, chart 15 and chart 17 or preferably according to chart 18, chart 20, chart 22, chart 24, chart 10, chart 12, chart 14, chart 16 and chart 18. The most preferable embodiment is one having the blade profiles constituted according the blade sections as shown in the chart 18 through the chart 24, and the chart 7 through the chart 18.
Like the previous embodiment, if a ratio between the inter blade pitch and the blade code at the tip thereof in a range of 1.3-1.4 is selected, an optimum blade performance can be achieved. For this purpose, when height from the center of the turbine rotor to the blade root cross section of the turbine bucket is about 1270 mm, and if a number of the blades over the entire circumference of 120-127 is selected, an optimum ratio of the inter blade pitch and the blade code can be realized.
Further, if the turbine buckets such as having a blade profile with blade sections defined by the coordinates of series points as shown in chart 1 through chart 18 and having a blade profile with blade sections defined by the coordinates of series of points as shown in chart 19 through chart 24 and chart 7 through chart 18 are proportionally reduced or expanded while keeping the ratio of the inter blade pitch and the blade code in a range of 1.3-1.4, the advantage of the present embodiment can also be appreciated by the modification regardless to the height thereof from the turbine rotor center to the blade root cross section of the turbine bucket.
Now, a modification of a shroud will be explained with reference to
Further, an arrow 44 shows the rotating direction of the bucket, and among two buckets which form an inter blade flow passage, the bucket located at the front side in the rotation direction is called as the preceding blade and the blade cross section at its blade tip portion is represented by 20y, and the bucket located at the rear side in the rotation direction is called as the following blade and the blade cross section at its blade tip portion is represented by 20x. 20e is a blade camber line of the following blade, 41 is a blade front edge of the following blade and 24 shows a blade rear edge of the following blade.
In
In the thus structured turbine bucket, when seen from the outer circumferential direction of the bucket, a face in the blade back side shroud 1a of the following blade including the contacting face 5 and opposing to the blade front side shroud portion 2b of the adjacent preceding blade is formed roughly in a convex shape with respect to the rotating direction of the bucket, and likely a face in the blade front side shroud 2b of the preceding blade including the contacting face 5 and opposing to the blade back side shroud portion 1a of the adjacent following blade is formed roughly in a concave shape with respect to the rotating direction of the bucket, and in the region of the respective opposing adjacent shroud portions of the buckets, a gap is formed at the region of the blade rear edge 47 side from the contacting face 5.
Further, among the opposing face of one of blade back side shroud portions 1a and 2a with one of the blade front side shroud portions 1b and 2b of the adjacent buckets, regions at the opposite side from the rotating direction 44 with respect to any plane 10 including the contacting face 5 are formed to have a gap each other. Further, at the near blade tip portion 8 of the blade section 20x at the blade top portion of the following blade (in particular at the back side near the blade front edge 42 in the blade back side shroud), formation of a recessed curved face such as like a cut-out when seen from the outer circumferential side of the steam turbine is prevented.
At top portion 41 of the convex portion is a local maximum portion with respect to the rotating direction of the bucket. A region from the top portion 41 of the convex portion near to the blade front edge 42 including the contacting face is formed at the side of the rotating direction from the blade front edge. At the side of the blade rear edge 47 from the top portion 41 of the convex portion a gap is formed with respect to the blade front side shroud portion 2b of the adjacent bucket.
In
Thereby, since the configuration of the near blade tip portion 8 is a convex curved face. As shown in the drawing, the stress concentration can be reduced by its configuration. Further, since the location thereof is remote from a position near the blade back side shroud portion where erosion likely occurs, a negative synergetic effect when an erosion is caused at a portion subjected to the maximum stress on the blade back side shroud portion 1a can be extremely relaxed.
As has been explained above, for example, even in a bucket as shown in
Now, erosion and fretting of which the shroud of the present embodiment resolves will be explained with reference to FIG. 11.
At first erosion phenomenon will be explained. In
For example, as shown in
On the other hand, the shroud portion of the turbine bucket of the present embodiment does not include such concave shaped cut-out portion which extends from the contacting face toward the blade section as shown by the dotted line and is formed at the blade back side as in a conventional shroud as disclosed in JP-A-4-5402 (1992). Therefore, a possible influence affected by the water film flow can be suppressed. Further, since the above referred to concave shaped cut-out portion is located near the bucket back side portion, the splashed water droplets possibly impinge directly thereto, however, in the present embodiment there are no such possibilities.
Further, the turbine bucket of the present embodiment suppresses to become mechanically brittle due to erosion around the blade back side portion at the shroud root portion near the blade section 20x at the blade tip portion in the shroud as in the above referred to conventional art. In the blade back side shroud portion 1a even when a large bending stress acts around the root portion supporting the shroud 1, an influence of erosion can be avoided, thereby, a stable condition with regard to mechanical strength can be obtained.
Further, in the above referred to conventional art, since a gap is formed between the end face extending in upper left direction from the concave shaped cut-out portion and the adjacent shroud portion, the splashed water droplets as explained in connection with
Contrary thereto, since the contacting face of the turbine bucket of the present embodiment positions at the upstream side from the blade front edge of the blade section 3x at the blade tip portion of the following blade as has been explained above, the influence of the water film flow is extremely limited. Namely, the steam turbine bucket of the present invention not only can relax the stress concentration and erosion but also can suppress generation of fretting abrasion due to minute vibration and frictional slide thereby of the contacting faces accompanying water droplets thereon which is caused by vibration of the turbine buckets.
As has been explained hitherto, a turbine bucket which relaxes stress concentration, suppresses erosion as well as relaxes influence of fretting abrasion by water or a highly reliable steam turbine using the same can be provided.
The turbine bucket of the present invention is used in an electric power generation field in which an electric power is produced.
This is a continuation application of U.S. Ser. No. 0/958,604, filed Oct. 12, 2001. Now U.S. Pat. No. 6,579,066 which is a 371 of PCT/JP99/05710.
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3758233 | Cross et al. | Sep 1973 | A |
4497613 | Carreno | Feb 1985 | A |
4643645 | Robbins et al. | Feb 1987 | A |
4919593 | Brown | Apr 1990 | A |
5232344 | El-Aini | Aug 1993 | A |
5267834 | Dinh et al. | Dec 1993 | A |
5286168 | Smith | Feb 1994 | A |
5286169 | Dinh et al. | Feb 1994 | A |
5299915 | Dinh et al. | Apr 1994 | A |
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5445498 | Williams et al. | Aug 1995 | A |
Number | Date | Country |
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52029506 | Mar 1977 | JP |
4-5402 | Jan 1992 | JP |
05086802 | Apr 1993 | JP |
Number | Date | Country | |
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20030228225 A1 | Dec 2003 | US |
Number | Date | Country | |
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Parent | 09958604 | US | |
Child | 10436984 | US |