Turbine diaphragm support system

Information

  • Patent Grant
  • 6325596
  • Patent Number
    6,325,596
  • Date Filed
    Friday, July 21, 2000
    24 years ago
  • Date Issued
    Tuesday, December 4, 2001
    23 years ago
Abstract
A diaphragm support bar for a turbine diaphragm comprising a vertical body portion having a support flange extending substantially perpendicularly from an upper end of the vertical body portion and adapted to be supported on a turbine shell component; and a dovetail extending substantially perpendicularly from a lower end of the vertical body portion and adapted to be received within a matching dovetail slot in the diaphragm.
Description




This invention relates to turbomachinery and, specifically, to a system for supporting a split, annular diaphragm in the steam path of a steam turbine.




BACKGROUND OF THE INVENTION




Turbomachines generally comprise stationary and rotating parts defining a flow path for fluid through the turbine. Turbomachines also include an outer fluid tight casing called an outer shell from which a number of stationary parts, including split, annular diaphragms (that mount the fixed nozzles between the stages of the turbine), generally depend radially inwardly. In some prior arrangements, the diaphragms are positioned by radial keys (at the 6 and 12 o'clock positions) and are supported by support bars on opposite sides (in 9 and 3 o'clock positions) of the diaphragms.




The outer shell or casing may also be split along a horizontal joint so that the turbine shell comprises an upper half and a lower half. In building a turbomachine, certain stationary parts are mounted in the lower half shell whereas other stationary parts are mounted in the upper half shell while the two mating components are apart. The two halves are then assembled along a horizontal joint after the rotor has been mounted in the lower half.




As already noted, the diaphragms may likewise be split along a horizontal joint and comprise upper and lower diaphragm halves. The lower diaphragm halves are each mounted in the lower shell, and after rotor installation, the upper diaphragm halves are bolted to the lower diaphragm halves. It is necessary, however, to align the diaphragms with the rotor to insure a uniform and desired radial gap between them.




Traditionally, large diaphragms have been supported radially by pads bolted to the sides of the lower half diaphragm, and supported by the lower turbine shell. The current design uses a rectangular slot and bolts to fasten the diaphragm support or pad to the diaphragm. With higher turbine power density designs in fixed outer shells, however, the available space for current supporting systems has become problematic. Supporting blocks or pads, hold down bolts, sealing keys and lifting holes, etc. all vie for the limited space.




In addition, with current designs, alignment of the diaphragms can only be achieved by removing the rotor from the shell. There is thus a need for simplified diaphragm construction that conserves space, reduces alignment time and errors, and also minimizes crane usage for rotor removal.




BRIEF SUMMARY OF THE INVENTION




This invention provides a new system for supporting steam turbine diaphragms radially within the steam path. It also provides diaphragm alignment capability without removing the rotor from the casing. The new support system for turbine diaphragms includes a support bar that incorporates a dovetail for mating engagement with a dovetail slot in the outer ring of the lower diaphragm half that carries the load and maintains radial position. This arrangement is provided on both sides of the diaphragm.




Specifically, each support bar in accordance with the exemplary embodiment of the invention includes a vertical body portion with an outwardly directed support flange at an upper end thereof, and an inwardly directed dovetail adjacent a lower end thereof. The supporting flange is adapted to engage a shoulder of the lower casing half via a plurality of adjustment shims, a shim pack clamping block, and a shim pack clamping bolt. The shims are employed to align the diaphragm as necessary, relative to the rotor. The dovetail is engaged with, or seated within, a mating dovetail slot formed in the diaphragm lower half, adjacent the split line (i.e., the interface between the upper and lower diaphragm halves).




It will be appreciated that because the upper diaphragm halves are bolted to the lower diaphragm halves (after rotor installation), the support bars carry the full weight of the diaphragms.




A set screw approximately mid-way along the support bar is used to stabilize and align the lower diaphragm half, while an additional set screw extends through the dovetail itself, bearing on the base of the dovetail slot, thus enabling the dovetail joint to be securely locked.




The above described dovetail design eliminates the bolts and drilled holes in the outer ring of the diaphragm, and provides additional advantages with respect to design simplicity, flexibility, quicker and more accurate alignment, and decreased maintenance. Moreover, the design permits direct alignment of turbine rotors with the stationary components (diaphragms) in the turbine shell, thus avoiding alignment errors caused by translating data from other alignment techniques.




In its broader aspects, therefore, the present invention relates to a diaphragm support bar for a turbine diaphragm comprising a vertical body portion having a support flange extending substantially perpendicularly from an upper end of the vertical body portion; and a dovetail extending substantially perpendicularly from a lower end of the vertical body portion.











BRIEF DESCRIPTION OF THE DRAWINGS




The FIGURE is as partial cross-section illustrating a support system for a steam turbine diaphragm in accordance with the invention.











DETAILED DESCRIPTION OF THE INVENTION




The FIGURE illustrates a support system


10


for a steam turbine diaphragm


12


, and specifically the lower half


14


of a split diaphragm (the upper diaphragm half is not shown). The lower diaphragm half


14


is positioned within a lower shell


16


, partly shown. An upper shell


18


is also partly shown, with a split line


20


at the juncture of the upper and lower shells. The upper shell includes a recess or pocket


22


that facilitates the use of a horizontal edge portion


24


of the lower shell


16


along the split line


20


for supporting the diaphragm. In this regard, it will be appreciated that the upper diaphragm half is supported on, and bolted to the lower diaphragm half in conventional fashion, after the lower diaphragm half and rotor have been installed in the lower shell


16


.




A diaphragm support bar


26


in accordance with an exemplary embodiment of this invention includes a vertical body portion


28


having a 90°, outwardly directed support flange


30


at its upper end, and a 90°, inwardly projecting dovetail


32


adjacent its lower end. The dovetail


32


is adapted for mating engagement within a dovetail slot


34


formed in the outer surface


36


of the lower diaphragm half


14


. The upper support flange


30


projects into the pocket


22


, enabling the lower diaphragm half


14


to be supported on the edge portion


24


of the lower shell


16


. In addition, one or more shims


38


(also referred to as a “shim pack”) are sandwiched between a lower surface


40


of the flange


30


and a shim pack clamping block


42


supported directly on the horizontal edge portion


24


of the lower shell


16


. A shim pack clamping bolt


44


(with one or more washer shims


46


to adjust hold down clearance) extends through the flange


30


and into a threaded bore in the clamping block


42


. With the lower diaphragm half


14


thus supported in the lower shell, the rotor (not shown) may be installed. Subsequently, the upper diaphragm half is located on the lower diaphragm half and bolted thereto by screws, now shown. Thus, both the upper and lower diaphragm halves are supported by the support bars


26


.




It will be appreciated that shims


38


can be added or removed to align the diaphragm relative to the rotor. Vertical adjustment can be accomplished by adding or removing a like number of shims


38


from both sides of the diaphragm, whereas side-to-side “rocking” alignment (about a radial pin, not shown, at the 6 o'clock position) of the lower diaphragm half by differential addition or subtraction of shims


38


from the support bar on the opposite side of the diaphragm.




A first set screw


48


extends through the support bar


28


above the dovetail


32


so as to engage the outer surface


36


of the lower diaphragm half


14


and thus set the support bar relative to the lower diaphragm half.




A second set screw


50


extends horizontally through the bar


28


and the dovetail


32


so as to engage the base


52


of the dovetail slot


34


. This enables the dovetail joint to be locked securely in the desired position.




While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.



Claims
  • 1. A diaphragm support bar for a turbine diaphragm comprising:a vertical body portion having a support flange extending substantially perpendicularly from an upper end of the vertical body portion; and a dovetail extending substantially perpendicularly from a lower end of the vertical body portion for attachment to the turbine diaphragm.
  • 2. The support bar of claim 1 wherein said support flange and said dovetail extend in opposite directions from said vertical body portion.
  • 3. The support bar of claim 1 including a clamping bolt that extends through a bore in said support flange and threadably engages a shim clamping block below said support flange, with one or more shims between said support flange and said clamping block.
  • 4. The support bar of claim 1 including first set screw extending horizontally through said vertical body portion and through said dovetail.
  • 5. The support bar of claim 1 including a second set screw extending horizontally through said vertical body portion, axially between said support flange and said dovetail for stabilizing the support bar relative to the turbine diaphragm.
  • 6. A turbine diaphragm assembly comprising a diaphragm adapted to surround a rotor, said diaphragm including a lower diaphragm half having an axially extending dovetail slot on each of opposite sides of said lower half diaphragm; and a diaphragm support bar adapted for mounting in each of said dovetail slots, each said support bar comprising a vertical body portion having a support flange extending substantially perpendicularly from an upper end of the vertical body portion and adapted to be supported on an edge portion of a lower turbine shell; and a dovetail extending substantially perpendicularly from a lower end of the vertical body portion engaged in said dovetail slot.
  • 7. The support bar of claim 6 wherein said support flange and said dovetail extend in opposite directions from said vertical bar portion.
  • 8. The support bar of claim 6 wherein said support flange is provided with a clamping bolt that threadably engages a shim clamping block below said support flange, with one or more shims between said support flange and said clamping block, said clamping block supported on said edge of said lower turbine shell.
  • 9. The support bar of claim 6 including a first set screw extending horizontally through said vertical body portion and through said dovetail to engage a base of said dovetail slot.
  • 10. The support bar of claim 6 including a second set screw extending horizontally through said vertical bar portion, axially between said support flange and said dovetail and engaging said lower diaphragm half to thereby stabilize the support bar relative to the diaphragm.
US Referenced Citations (4)
Number Name Date Kind
4190961 James et al. Mar 1980
4204803 Leger et al. May 1980
4616975 Duncan Oct 1986
6065754 Cromer et al. May 2000