The present subject matter relates generally to a turbine engine system equipped with a fuel deoxygenation system and turboelectric power system.
Typical aircraft propulsion systems include one or more gas turbine engines. Such gas turbine engines generally include a turbomachine or core engine. A core engine typically includes, in serial flow order, a compressor section, a combustion section, a turbine section, and an exhaust section. In operation, air is provided to an inlet of the compressor section where one or more axial compressors progressively compress the air until it reaches the combustion section. Fuel is mixed with the compressed air and burned within the combustion section to provide combustion gases. The combustion gases are routed from the combustion section to the turbine section. The flow of combustion gasses through the turbine section drives the turbine section and is then routed through the exhaust section, e.g., to atmosphere.
Some aircraft propulsion systems can be hybrid-electric propulsion systems that include turboelectric power generation systems. Such systems can include an electric generator operatively coupled with the gas turbine engine. The electric generator can generate electrical power. However, the turboelectric system can generate substantial heat during operation. Fuel has been determined to be an efficient heat sink to receive at least some of such heat during operations due at least in part to its heat capacity and an increased efficiency in combustion operations that may result from combusting higher temperature fuel. However, heating the fuel up without properly conditioning the fuel may cause the fuel to “coke,” or form solid particles that may clog up certain components of the fuel system, such as the fuel nozzles. Reducing an amount of oxygen in the fuel may effectively reduce the likelihood that the fuel will coke beyond an unacceptable amount. Accordingly, fuel deoxygenation systems can be provided to reduce the oxygen in the fuel. However, components of such fuel deoxygenation systems can require substantial electrical power (for pumping and heaters) and the packaging volume and mass of such components adds weight to the aircraft to which the gas turbine engine is mounted. Conventionally, there is no cooperation between turboelectric power generation systems and fuel deoxygenation systems, which has resulted in system inefficiencies and undesirable consequences.
Accordingly, engine systems that address one or more of the challenges noted above would be useful.
Aspects of the present disclosure are directed to distributed control systems and methods of controlling turbomachines. Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, an engine system is provided. The engine system includes a turboelectric power system having a gas turbine engine and one or more electric components. At least one of the one or more electric components is operable to generate electrical power. The engine system also includes a fuel line for providing a fuel to the gas turbine engine. Further, the engine system includes a fuel conditioning system positioned along the fuel line and operable to condition the fuel. The fuel conditioning system is operable to receive electrical power from the turboelectric power system. In addition, the engine system includes a main fuel pump operable to move the fuel along the fuel line. Further, the engine system includes a heat exchanger positioned along the fuel line. Also, the engine system includes a heat recovery loop along which a working fluid is movable, the heat recovery loop positioned at least in part in a heat exchange relationship with the one or more electric components of the turboelectric power system such that the one or more electric components impart thermal energy to the working fluid moving along the heat recovery loop, the heat recovery loop also positioned at least in part in a heat exchange relationship with the fuel line at the heat exchanger such that the working fluid imparts thermal energy to the fuel moving along the fuel line.
In another aspect, an engine system is provided. The engine system includes a turboelectric power system having a gas turbine engine and one or more electric components including an electric generator operatively coupled with the gas turbine engine. The electric generator is operable to generate electrical power. The engine system also includes a fuel line for providing a fuel to the gas turbine engine. Further, the engine system includes a fuel deoxygenation system positioned along the fuel line and operable to reduce an amount of oxygen in the fuel. The fuel deoxygenation system is operable to receive electrical power from the turboelectric power system. Further, the engine system includes a main fuel pump positioned downstream of the fuel deoxygenation system along the fuel line. The main fuel pump is operable to move the fuel along the fuel line. The engine system also includes a heat exchanger positioned along the fuel line. Furthermore, the engine system includes a heat recovery loop along which a working fluid is movable, the heat recovery loop positioned at least in part in a heat exchange relationship with the one or more electric components of the turboelectric power system such that the one or more electric components impart thermal energy to the working fluid moving along the heat recovery loop, the heat recovery loop also positioned at least in part in a heat exchange relationship with the fuel line at the heat exchanger such that the working fluid imparts thermal energy to the fuel moving along the fuel line.
In a further aspect, an engine system is provided. The engine system includes a turboelectric power system having a gas turbine engine and one or more electric components including an electric generator operatively coupled with the gas turbine engine, the electric generator operable to generate electrical power. Further, the engine system includes a fuel line for providing a fuel to the gas turbine engine. In addition, the engine system includes a fuel deoxygenation system positioned along the fuel line and operable to reduce an amount of oxygen in the fuel. The fuel deoxygenation system is operable to receive electrical power from the turboelectric power system. Further, the engine system includes a main fuel pump system having a main fuel pump and an electric motor operatively coupled with the main fuel pump for driving the main fuel pump. The main fuel pump is positioned downstream of the fuel deoxygenation system along the fuel line. The electric motor is operable to receive electrical power from the turboelectric power system. In addition, the engine system includes an upstream heat exchanger positioned upstream of the fuel deoxygenation system along the fuel line and a downstream heat exchanger positioned downstream of the fuel deoxygenation system along the fuel line. In addition, the engine system includes a first heat recovery loop along which a first working fluid is movable. The first heat recovery loop is positioned at least in part in a heat exchange relationship with the one or more electric components of the turboelectric power system such that the one or more electric components impart thermal energy to the first working fluid. The first heat recovery loop is also positioned at least in part in a heat exchange relationship with the fuel line at the upstream heat exchanger such that the first working fluid imparts thermal energy to the fuel moving along the fuel line. Further, the engine system includes a second heat recovery loop along which a second working fluid is movable. The second heat recovery loop is positioned at least in part in a heat exchange relationship with the electric motor such that the electric motor imparts thermal energy to the second working fluid. The second heat recovery loop is also positioned at least in part in a heat exchange relationship with the fuel line at the downstream heat exchanger such that the second working fluid imparts thermal energy to the fuel moving along the fuel line.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative flow direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the flow direction from which the fluid flows, and “downstream” refers to the flow direction to which the fluid flows.
The heat transfer or heat exchange relationships described herein may include thermal communication by conduction and/or convection. A heat transfer relationship may include a thermally conductive relationship that provides heat transfer through conduction (e.g., heat diffusion) between solid bodies and/or between a solid body and a fluid. Additionally, or in the alternative, a heat transfer relationship may include a thermally convective relationship that provides heat transfer through convection (e.g., heat transfer by bulk fluid flow) between a fluid and a solid body. It will be appreciated that convection generally includes a combination of a conduction (e.g., heat diffusion) and advection (e.g., heat transfer by bulk fluid flow). As used herein, reference to a heat exchange relationship may include conduction and/or convection.
Aspects of the present disclosure are directed to engine systems having an optimized architecture in which a turboelectric power system, a main fuel pump system, and a fuel deoxygenation system are combined in an efficient cooperative arrangement. The turboelectric power system includes an electric generator operatively coupled with a gas turbine engine. The electric generator is operable to generate electrical power. The generated electrical power is provided to electric components of the fuel deoxygenation system and an electric motor operable to drive a main fuel pump, among other possible electrical loads. In some embodiments, the electric motor synchronously drives a secondary or fuel deoxygenation pump along with the main fuel pump. In addition, engine fuel is utilized as a heat rejection medium or heat sink by the engine turboelectric power system to provide cooling thereto. The fuel deoxygenation system increases the acceptable fuel temperature or heat rejection capability of the fuel, which enhances the cooling of the electric components of the turboelectric power system.
As depicted in
The fan section 102 includes a fan 126 having a plurality of fan blades 128 coupled to a disk 130 in a spaced apart manner. The fan blades 128 and disk 130 are together rotatable about the longitudinal axis 101 by the LP shaft 124. The disk 130 is covered by rotatable front hub or spinner 132 aerodynamically contoured to promote an airflow through the plurality of fan blades 128. Further, an annular fan casing or outer nacelle 134 is provided, circumferentially surrounding the fan 126 and/or at least a portion of the core engine 104. The nacelle 134 is supported relative to the core engine 104 by a plurality of circumferentially-spaced outlet guide vanes 136. A downstream section 138 of the nacelle 134 extends over an outer portion of the core engine 104 so as to define a bypass airflow passage 140 therebetween.
Referring still to
The turbofan 100 also includes a fuel delivery system 170, which includes a fuel supply 172 (e.g., a vehicle fuel tank), a fuel line 174, which may include one or more fuel lines, a fuel deoxygenation system 176 positioned along the fuel line 174, and a main fuel pump system 178 positioned along the fuel line 174. As depicted, the fuel delivery system provides fuel from the fuel supply 172 to the combustion section 114 of the core engine 104 of the turbofan engine 100. The combustion section 114 includes a plurality of fuel nozzles 152 arranged, for the embodiment shown, circumferentially about the centerline axis 101. The main fuel pump system 178 can include an electric motor for driving a main fuel pump operable to move the fuel along the fuel line 174 to the fuel nozzles 152. The main fuel pump can be a variable speed fuel pump, which may eliminate or minimize the need for a fuel bypass passage. Electrical power generated by the electric generator 160 can be directed over the power bus 162 to the electric motor to drive the main fuel pump.
The fuel deoxygenation system 176 may operate to reduce a free oxygen content of the fuel delivered to the combustion section 114, and more particularly to the fuel nozzles 152. The fuel deoxygenation system 176 can include one or more fuel oxygen reduction units. Each fuel oxygen reduction unit can include one or more components requiring electrical power, such as electric heaters, sensors, controllers, etc. Electrical power generated by the electric generator 160 can be directed over the power bus 162 to the components of the fuel deoxygenation system 176 that require electrical power. In addition, each fuel oxygen reduction unit can include one or more components requiring mechanical power, such as a fuel pump, gas pump, fuel/gas separator, and/or other rotating components. In some embodiments, one or more components of the fuel deoxygenation system 176 that require mechanical power can be synchronously driven by the electric motor that drives the main fuel pump or can be driven by a separate fuel deoxygenation electric motor or motors. Electrical power generated by the electric generator 160 can be directed over the power bus 162 to the fuel deoxygenation electric motor.
In addition, a heat recovery loop 180 along which a working fluid flows is provided to recover heat generated by the electric components of the turboelectric power generation system, e.g., heat generated by the electric generator 160, power conditioning devices, switches, etc. The heat recovery loop 180 can include one or more open and/or closed loops. The heated working fluid is directed to one or more heat exchangers that facilitate heat transfer between the relatively hot working fluid flowing along the heat recovery loop 180 and the fuel flowing along the fuel line 174. In some embodiments, working fluid flowing along the heat recovery loop 180 recovers heat from the electric motor of the main fuel pump system 178. The heated working fluid can be directed to one or more heat exchangers that facilitate heat transfer between the relatively hot working fluid flowing along the heat recovery loop 180 and the fuel flowing along the fuel line 174. Accordingly, a turbine engine system is provided in
In addition, for the depicted embodiment of
The turboelectric power system 220 has one or more electric components 222. The one or more electric components 222 include the electric generator 224 as well as other components. For instance, as shown in
The turboelectric power system 220 includes a fuel line 230 for providing a fuel to the gas turbine engine 210, e.g., to one or more fuel nozzles thereof that direct fuel into a combustor of the gas turbine engine 210. Particularly, the fuel line 230 carries fuel from a fuel supply, such as a vehicle fuel supply 232, to the gas turbine engine 210. The fuel line 230 can be a single line or can include multiple lines or conduits in fluid communication.
A fuel conditioning system is positioned along the fuel line 230. Generally, the fuel conditioning system is operable to condition the fuel. For this embodiment, the fuel conditioning system is a fuel deoxygenation system 240. Generally, the fuel deoxygenation system 240 reduces the amount of oxygen in the fuel. In this manner, there is a reduced likelihood or risk that the fuel will “coke” beyond an unacceptable amount when heated. The fuel deoxygenation system 240 can include one or more electrical components 242 that require electrical power, such as one or more electric heaters 244, sensors, controllers, electric motors, etc. The electric heaters 244 can apply heat or impart thermal energy to the fuel. Electrical power generated by the electric generator 224 can be provided to the electrical components 242 of the fuel deoxygenation system 240, including the electric heaters 244. The fuel deoxygenation system 240 also includes one or more mechanical components 245 that require mechanical power, such as a fuel deoxygenation pump 246, a gas pump, a fuel/gas separator, and/or other rotating components. The fuel deoxygenation pump 246 is operable to move fuel through the fuel deoxygenation system 240. The fuel deoxygenation pump 246 can control the volume and mass of fuel flowing through the fuel deoxygenation system 240. The fuel deoxygenation pump 246 can be electrically or mechanically driven, for example. The fuel exits the fuel deoxygenation system 240 as conditioned or deoxygenated fuel as shown in
The main fuel pump system 250 includes a main fuel pump 254 and an electric motor 252 for driving the main fuel pump 254. The main fuel pump 254 is positioned downstream of the fuel deoxygenation system 240 along the fuel line 230. The main fuel pump 254 is operable to move the fuel along the fuel line 230. As illustrated in
In addition, for this embodiment, the electric motor 252 is operatively coupled with the fuel deoxygenation pump 246. For instance, the electric motor 252 can be mechanically coupled with the fuel deoxygenation pump 246 via a rotatable shaft as shown in
The turbine engine system 200 includes one or more heat exchangers. For this embodiment, the turbine engine system 200 includes a plurality of heat exchangers, including an upstream heat exchanger 260 positioned upstream of the fuel deoxygenation system 240 along the fuel line 230, a first downstream heat exchanger 262 positioned downstream of the fuel deoxygenation system 240 along the fuel line 230, and a second downstream heat exchanger 264 positioned downstream of the fuel deoxygenation system 240 and the main fuel pump 254 along the fuel line 230. The upstream heat exchanger 260 is positioned upstream of the first downstream heat exchanger 262 along the fuel line 230. The first downstream heat exchanger 262 is positioned upstream of the second downstream heat exchanger 264 along the fuel line 230.
The turbine engine system 200 further includes a heat recovery loop 270 along which a working fluid WF is movable. The heat recovery loop 270 can be an open or closed loop and can be a single loop or can contain multiple loops. The working fluid WF can be any suitable type of working fluid. As one example, the working fluid WF can be oil. As depicted in
As further shown in
In addition, for this embodiment, the heat recovery loop 270 is positioned at least in part in a heat exchange relationship with the fuel line 230 at the first downstream heat exchanger 262 such that the working fluid WF imparts thermal energy to the fuel moving along the fuel line 230 downstream of the fuel deoxygenation system 240. In this manner, the temperature of the fuel can be further increased or better maintained (e.g., by offsetting heat losses) downstream of the fuel deoxygenation system 240. Moreover, for this embodiment, the heat recovery loop 270 is also positioned at least in part in a heat exchange relationship with the electric motor 252 such that the electric motor 252 imparts thermal energy to the working fluid WF moving along the heat recovery loop 270. In this regard, the working fluid WF heated by the heat generated by the electric motor 252 can be directed through the first downstream heat exchanger 262. As noted above, the heated working fluid WF imparts thermal energy to the fuel moving along the fuel line 230 at the first downstream heat exchanger 262.
Further, for this embodiment, the heat recovery loop 270 is positioned at least in part in a heat exchange relationship with the fuel line 230 at the second downstream heat exchanger 264 such that the working fluid WF imparts thermal energy to the fuel moving along the fuel line 230 downstream of the fuel deoxygenation system 240 and the main fuel pump 254. In this manner, the temperature of the fuel can be further increased or better maintained (e.g., by offsetting heat losses) downstream of the main fuel pump 254. By providing heat to the fuel downstream of the main fuel pump 254, fuel heat losses between the main fuel pump 254 and the fuel loads 234 can be minimized. As noted above, the heat recovery loop 270 is also positioned at least in part in a heat exchange relationship with the electric motor 252 such that the electric motor 252 imparts thermal energy to the working fluid WF moving along the heat recovery loop 270. In this regard, the working fluid WF heated by the heat generated by the electric motor 252 can be directed through the second downstream heat exchanger 264. As noted above, the heated working fluid WF imparts thermal energy to the fuel moving along the fuel line 230 at the second downstream heat exchanger 264.
The architecture of the turbine engine system 200 in which the turboelectric power system 220, main fuel pump system 250, and fuel deoxygenation system 240 are combined in a cooperative arrangement provides a number of advantages and benefits. For instance, the electric generator 224 of the turboelectric power system 220 can provide electrical power for the electrical components 242 of the fuel deoxygenation system 240, including the electric motor 252 that drives the main fuel pump 254, and in this embodiment, the fuel deoxygenation pump 246 and/or other mechanical components 245 of the fuel deoxygenation system 240. The electric generator 224 can also generate electrical power for other electrical loads as well, such as one or more aircraft systems of the aircraft to which the gas turbine engine 210 is mounted. The turboelectric power system 220 can generate and provide electrical power for the fuel deoxygenation and main fuel pump systems 240, 250 without need to upsize components of the electric generator 224 or other components of the turboelectric power system 220.
Further, utilization of the fuel deoxygenation system 240 to deoxygenate the fuel allows substantially more heat to be absorbed by the fuel prior to combustion in the combustor of the gas turbine engine 210 without or with limited risk of the fuel coking, etc. In this regard, the fuel can be utilized as a heatsink to accept heat generated by components of the turboelectric power system 220 and other engine systems (e.g., lubrication systems). The increased capability of the fuel to accept thermal energy or heat provides enhanced cooling capability of the one or more electric components 222 of the turboelectric power system 220 and other systems of the gas turbine engine 210.
In addition, the overall package volume and mass of the turbine engine system 200 can be minimized by utilizing the electric motor 252 to drive one or more of the mechanical components 245, such as the fuel deoxygenation pump 246, in addition to the main fuel pump 254. This allows the electric motor 252 to synchronously drive the main fuel pump 254 and the mechanical components 245, such as the fuel deoxygenation pump 246. Further, as the main fuel pump 254 is driven by the electric motor 252, the main fuel pump 254 is decoupled from the gas turbine engine 210. Accordingly, the main fuel pump 254 can be but is not required to be synchronous with the speed of the gas turbine engine 210. In addition, with an electrically-driven pump, minimal or no fuel bypass is required around the main fuel pump 254. This reduces the mass and packaging of the turbine engine system 200.
The turbine engine system 200 of
As one example, in some embodiments, the turbine engine system 200 can include the upstream heat exchanger 260 and the first downstream heat exchanger 262 but not the second downstream heat exchanger 264. Accordingly, in such embodiments, the heat recovery loop 270 is in a heat exchange relationship with the fuel line 230 and thus the fuel flowing therein upstream of the fuel deoxygenation system 240 at the upstream heat exchanger 260 as well as at first downstream heat exchanger 262, which is positioned downstream of the fuel deoxygenation system 240 and upstream of the main fuel pump 254 along the fuel line 230.
As another example, in some embodiments, the turbine engine system 200 can include the upstream heat exchanger 260 and the second downstream heat exchanger 264 but not the first downstream heat exchanger 262. Accordingly, in such embodiments, the heat recovery loop 270 is in a heat exchange relationship with the fuel line 230 and thus the fuel flowing therein upstream of the fuel deoxygenation system 240 at the upstream heat exchanger 260 as well as at second downstream heat exchanger 264 positioned downstream of the fuel deoxygenation system 240 and the main fuel pump 254 along the fuel line 230.
As yet another example, in some embodiments, the turbine engine system 200 can include the first downstream heat exchanger 262 and the second downstream heat exchanger 264 but not the upstream heat exchanger 260. Accordingly, in such embodiments, the heat recovery loop 270 is in a heat exchange relationship with the fuel line 230 and thus the fuel flowing therein downstream of the fuel deoxygenation system 240 at the first downstream heat exchanger 262, which is positioned downstream of the fuel deoxygenation system 240 and upstream of the main fuel pump 254 along the fuel line 230, and at the second downstream heat exchanger 264 downstream of the main fuel pump 254 but not upstream of the fuel deoxygenation system 240 along the fuel line 230.
As another example, in some embodiments, the turbine engine system 200 can include the upstream heat exchanger 260 but not the first downstream heat exchanger 262 or the second downstream heat exchanger 264. Accordingly, in such embodiments, the heat recovery loop 270 is in a heat exchange relationship with the fuel line 230 and thus the fuel flowing therein upstream of the fuel deoxygenation system 240 at the upstream heat exchanger 260 but not downstream of the fuel deoxygenation system 240.
As yet another example, in some embodiments, the turbine engine system 200 can include the second downstream heat exchanger 264 but not the upstream heat exchanger 260 or the first downstream heat exchanger 262. Accordingly, in such embodiments, the heat recovery loop 270 is in a heat exchange relationship with the fuel line 230 and thus the fuel flowing therein downstream of the main fuel pump system 250 at the second downstream heat exchanger 264 but not upstream of the fuel deoxygenation system 240 or between the fuel deoxygenation system 240 and the main fuel pump 254.
As a further example, in some embodiments, the turbine engine system 200 can include the first downstream heat exchanger 262 but not the upstream heat exchanger 260 or the second downstream heat exchanger 264. Accordingly, in such embodiments, the heat recovery loop 270 is in a heat exchange relationship with the fuel line 230 and thus the fuel flowing therein between the fuel deoxygenation system 240 and the main fuel pump 254 at the first downstream heat exchanger 262 but not upstream of the fuel deoxygenation system 240 or downstream of the main fuel pump 254.
For this embodiment, the fuel deoxygenation system 240 has a fuel deoxygenation motor 248 operatively coupled with one or more of the mechanical components 245, such as the fuel deoxygenation pump 246. For instance, the fuel deoxygenation motor 248 can be mechanically coupled with the fuel deoxygenation pump 246 via a rotatable shaft as shown in
Accordingly, for the depicted turbine engine system 200 of
As noted, the turbine engine system 200 includes a turboelectric power system 220 having a gas turbine engine 210 and one or more electric components 222 including an electric generator 224 operatively coupled with the gas turbine engine 210. The electric generator 224 is operable to generate electrical power. The fuel line 230 provides a fuel to the fuel loads 234, such as a combustor of the gas turbine engine 210. A fuel deoxygenation system 240 is positioned along the fuel line 230 and is operable to reduce an amount of oxygen in the fuel. The fuel deoxygenation system 240 is operable to receive electrical power from the turboelectric power system 220.
The turbine engine system 200 also includes a main fuel pump system 250 having a main fuel pump 254 and an electric motor 252 operatively coupled with the main fuel pump 254 for driving the main fuel pump 254. The main fuel pump 254 is positioned downstream of the fuel deoxygenation system 240 along the fuel line 230. The electric motor 252 is operable to receive electrical power from the turboelectric power system 220. In addition, the turbine engine system 200 includes an upstream heat exchanger 260 positioned upstream of the fuel deoxygenation system 240 along the fuel line 230 and at least one downstream heat exchanger positioned downstream of the fuel deoxygenation system 240 along the fuel line. In some embodiments, the downstream heat exchanger is a first downstream heat exchanger 262 positioned between the fuel deoxygenation system 240 and the main fuel pump 254 along the fuel line 230. In other embodiments, the downstream heat exchanger is a second downstream heat exchanger 264 positioned downstream of the main fuel pump 254 along the fuel line 230. In such embodiments, the main fuel pump 254 is itself positioned downstream of the fuel deoxygenation system 240. In some embodiments, the turbine engine system 200 can include both the first and second downstream heat exchangers 262, 264.
Notably, for this embodiment, the turbine engine system 200 includes a first heat recovery loop 270A and a separate second heat recovery loop 270B. A first working fluid WF1 is movable along the first heat recovery loop 270A. The first working fluid WF1 can be any suitable type of working fluid. As one example, the first working fluid WF1 can be oil. The first heat recovery loop 270A is positioned at least in part in a heat exchange relationship with the one or more electric components 222 of the turboelectric power system 220 such that the one or more electric components 222 impart thermal energy to the first working fluid WF1. The first heat recovery loop 270A is also positioned at least in part in a heat exchange relationship with the fuel line 230 at the upstream heat exchanger 260 such that the first working fluid WF1 imparts thermal energy to the fuel moving along the fuel line 230.
A second working fluid WF2 is movable along the second heat recovery loop 270B. The second working fluid WF2 can be any suitable type of working fluid. As one example, the second working fluid WF2 can be oil. The second heat recovery loop 270B is positioned at least in part in a heat exchange relationship with the electric motor 252 such that the electric motor 252 imparts thermal energy to the second working fluid WF2. The second heat recovery loop 270B is also positioned at least in part in a heat exchange relationship with the fuel line 230 at one or more downstream heat exchangers such that the second working fluid WF2 imparts thermal energy to the fuel moving along the fuel line 230. As noted, the second heat recovery loop 270B can be positioned at least in part in a heat exchange relationship with the fuel line 230 at the first downstream heat exchanger 262, the second downstream heat exchanger 264, or both.
Advantageously, the electric motor 252 driving the main fuel pump 254, and in some embodiments the fuel deoxygenation pump 246 and/or other mechanical components 245, can be positioned relatively close to the fuel line 230 (compared to the electric components 222 of the turboelectric power system 220) and can produce significant heat. The second working fluid WF2 flowing along the second heat recovery loop 270B can recover heat from the electric motor 252, and due to the relatively short physical distance between the electric motor 252 and the fuel line 230 as well as the significant heat produced by the electric motor 252, the second working fluid WF2 can be a relatively higher quality heat source compared to the first working fluid WF1 that recovers heat from the electric components 222 of the turboelectric power system 220. Thus, in the depicted embodiment of
Although specific features of various embodiments may be shown in some drawings and not in others, this is for convenience only. In accordance with the principles of the present disclosure, any feature of a drawing may be referenced and/or claimed in combination with any feature of any other drawing.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Further aspects of the invention are provided by the subject matter of the following clauses:
1. An engine system, comprising: a turboelectric power system having a gas turbine engine and one or more electric components, at least one of the one or more electric components operable to generate electrical power; a fuel line for providing a fuel to the gas turbine engine; a fuel conditioning system positioned along the fuel line and operable to condition the fuel, the fuel conditioning system being operable to receive electrical power from the turboelectric power system; a main fuel pump operable to move the fuel along the fuel line; a heat exchanger positioned along the fuel line; and a heat recovery loop along which a working fluid is movable, the heat recovery loop positioned at least in part in a heat exchange relationship with the one or more electric components of the turboelectric power system such that the one or more electric components impart thermal energy to the working fluid moving along the heat recovery loop, the heat recovery loop also positioned at least in part in a heat exchange relationship with the fuel line at the heat exchanger such that the working fluid imparts thermal energy to the fuel moving along the fuel line.
2. The engine system of any preceding clause, wherein the heat exchanger is an upstream heat exchanger positioned upstream of the fuel conditioning system along the fuel line.
3. The engine system of any preceding clause, wherein the heat exchanger is a downstream heat exchanger positioned downstream of the fuel conditioning system along the fuel line.
4. The engine system of any preceding clause, wherein the heat exchanger is a downstream heat exchanger positioned downstream of the fuel conditioning system and the main fuel pump along the fuel line.
5. The engine system of any preceding clause, wherein the heat exchanger is an upstream heat exchanger positioned upstream of the fuel conditioning system along the fuel line, and wherein the engine system further comprises: a downstream heat exchanger positioned downstream of the fuel conditioning system along the fuel line, and wherein the heat recovery loop is positioned at least in part in a heat exchange relationship with the fuel line at the downstream heat exchanger such that the working fluid imparts thermal energy to the fuel moved along the fuel line.
6. The engine system of any preceding clause, wherein the downstream heat exchanger is a first downstream heat exchanger positioned between the fuel conditioning system and the main fuel pump along the fuel line, and wherein the engine system further comprises: a second downstream heat exchanger positioned downstream of the fuel conditioning system and the main fuel pump along the fuel line, and wherein the heat recovery loop is positioned at least in part in a heat exchange relationship with the fuel line at the second downstream heat exchanger such that the working fluid imparts thermal energy to the fuel moved along the fuel line.
7. The engine system of any preceding clause, wherein the fuel conditioning system is a fuel deoxygenation system.
8. The engine system of any preceding clause, wherein the fuel deoxygenation system has one or more heaters operable to impart thermal energy to the fuel moving along the fuel line, and wherein the one or more heaters are provided electrical power generated by the one or more electric components of the turboelectric power system.
9. The engine system of any preceding clause, further comprising: an electric motor operatively coupled with the main fuel pump and operable to drive the main fuel pump, the electric motor being operable to receive electrical power from the turboelectric power system, and wherein the fuel deoxygenation system has one or more mechanical components requiring mechanical power, and wherein at least one of the one or more mechanical components is operatively coupled with the electric motor.
10. The engine system of any preceding clause, wherein the fuel deoxygenation system has a fuel deoxygenation pump operable to move the fuel through the fuel deoxygenation system and a fuel deoxygenation motor operatively coupled with the deoxygenation pump and operable to drive the deoxygenation pump, and wherein the at least one of the one or more electric components operable to generate electrical power generates electrical power that is provided to the fuel deoxygenation motor.
11. The engine system of any preceding clause, wherein the main fuel pump is a variable speed fuel pump.
12. The engine system of any preceding clause, wherein the one or more electric components include an electric generator operatively coupled with the gas turbine engine.
13. The engine system of any preceding clause, further comprising: an electric motor operatively coupled with the main fuel pump and operable to drive the main fuel pump, the electric motor being operable to receive electrical power from the turboelectric power system, and wherein the heat recovery loop is positioned at least in part in a heat exchange relationship with the electric motor such that the electric motor imparts thermal energy to the working fluid moving along the heat recovery loop, and wherein the working fluid heated by the heat generated by the electric motor is directed through the heat exchanger such that the working fluid heated by the electric motor imparts thermal energy to the fuel moving along the fuel line at the heat exchanger.
14. An engine system, comprising: a turboelectric power system having a gas turbine engine and one or more electric components including an electric generator operatively coupled with the gas turbine engine, the electric generator operable to generate electrical power; a fuel line for providing a fuel to the gas turbine engine; a fuel deoxygenation system positioned along the fuel line and operable to reduce an amount of oxygen in the fuel, the fuel deoxygenation system operable to receive electrical power from the turboelectric power system; a main fuel pump positioned downstream of the fuel deoxygenation system along the fuel line and operable to move the fuel along the fuel line; a heat exchanger positioned along the fuel line; and a heat recovery loop along which a working fluid is movable, the heat recovery loop positioned at least in part in a heat exchange relationship with the one or more electric components of the turboelectric power system such that the one or more electric components impart thermal energy to the working fluid moving along the heat recovery loop, the heat recovery loop also positioned at least in part in a heat exchange relationship with the fuel line at the heat exchanger such that the working fluid imparts thermal energy to the fuel moving along the fuel line.
15. The engine system of any preceding clause, further comprising: an electric motor operatively coupled with the main fuel pump and operable to drive the main fuel pump, the electric motor operable to receive electrical power from the turboelectric power system, and wherein the fuel deoxygenation system has a fuel deoxygenation pump operable to move the fuel through the fuel deoxygenation system, and wherein the fuel deoxygenation pump is operatively coupled with and driven by the electric motor.
16. The engine system of any preceding clause, wherein the fuel deoxygenation system has a fuel deoxygenation pump operable to move the fuel through the fuel deoxygenation system and a fuel deoxygenation motor operatively coupled with the deoxygenation pump and operable to drive the deoxygenation pump, and wherein the at least one of the one or more electric components operable to generate electrical power generates electrical power that is provided to the fuel deoxygenation motor.
17. An engine system, comprising: a turboelectric power system having a gas turbine engine and one or more electric components including an electric generator operatively coupled with the gas turbine engine, the electric generator operable to generate electrical power; a fuel line for providing a fuel to the gas turbine engine; a fuel deoxygenation system positioned along the fuel line and operable to reduce an amount of oxygen in the fuel, the fuel deoxygenation system operable to receive electrical power from the turboelectric power system; a main fuel pump system having a main fuel pump and an electric motor operatively coupled with the main fuel pump for driving the main fuel pump, the main fuel pump being positioned downstream of the fuel deoxygenation system along the fuel line, the electric motor operable to receive electrical power from the turboelectric power system; an upstream heat exchanger positioned upstream of the fuel deoxygenation system along the fuel line; a downstream heat exchanger positioned downstream of the fuel deoxygenation system along the fuel line; a first heat recovery loop along which a first working fluid is movable, the first heat recovery loop positioned at least in part in a heat exchange relationship with the one or more electric components of the turboelectric power system such that the one or more electric components impart thermal energy to the first working fluid, the first heat recovery loop also positioned at least in part in a heat exchange relationship with the fuel line at the upstream heat exchanger such that the first working fluid imparts thermal energy to the fuel moving along the fuel line; and a second heat recovery loop along which a second working fluid is movable, the second heat recovery loop positioned at least in part in a heat exchange relationship with the electric motor such that the electric motor imparts thermal energy to the second working fluid, the second heat recovery loop also positioned at least in part in a heat exchange relationship with the fuel line at the downstream heat exchanger such that the second working fluid imparts thermal energy to the fuel moving along the fuel line.
18. The engine system of any preceding clause, wherein the downstream heat exchanger is positioned between the fuel deoxygenation system and the main fuel pump along the fuel line.
19. The engine system of any preceding clause, wherein the downstream heat exchanger is positioned downstream of the main fuel pump along the fuel line.
20. The engine system of any preceding clause, wherein the engine system is mounted to a vehicle.