1. Field
The present application relates to gas turbines, and more particularly to a system and method to minimize flow induced vibration in a gas turbine exhaust system. This application claims the benefit of priority under United States Provisional Application No. 62/104,255, filed Jan. 16, 2015 and entitled “Turbine Exhaust Cylinder/Turbine Exhaust Manifold Bolted Full Span Turbine Exhaust Flaps”, which is incorporated by reference herein.
2. Description of the Related Art
The turbine exhaust cylinder and the turbine exhaust manifold are coaxial gas turbine casing components connected together establishing a fluid flow path for the gas turbine exhaust. The fluid flow path includes an inner flow path and an outer flow path defined by an inner diameter delimiting an outer cylindrical surface of the inner flow path and an outer diameter delimiting an inner cylindrical surface of the outer flow path, respectively. Tangential struts are arranged within the fluid flow path and serve several purposes such as supporting the flow path and providing lubrication for the turbine and rotor bearing. At certain conditions, the exhaust flow around the tangential struts can cause vibrations of the inner and outer diameter of the turbine exhaust cylinder and the turbine exhaust manifold due to vortex shedding. Vortex shedding is an unsteady flow phenomenon typically caused by high incidence on the tangential struts. It may cause large oscillations in flowpath pressures that force the flowpath structure to vibrate or even resonate strongly. These vibrations are a potential contributor to damage occurring on the flow path of the turbine exhaust manifold and the turbine exhaust cylinder. This damage to the casing components may require replacement or repair.
Briefly described, aspects of the present disclosure relates to a system to minimize flow induced vibration in a gas turbine exhaust and a method to minimize flow induced vibration in a flow path of a gas turbine exhaust.
A first aspect of provides a system to minimize flow induced vibration in a gas turbine exhaust. The system includes a turbine exhaust manifold connected to a turbine exhaust cylinder establishing a fluid flow path, the fluid flow path bounded radially outward by an outer cylindrical surface and bounded radially in ward by an inner cylindrical surface. At least one tangential strut is arranged between the outer cylindrical surface and the inner cylindrical surface. A trailing edge full span flap is removably secured behind the trailing edged of the tangential strut in a fluid flow direction and extends between the outer cylindrical surface and the inner cylindrical surface. The full span flap is configured to minimize vortex shedding of the fluid flow from the tangential strut.
A second aspect of provides a method to minimize flow induced vibration in a gas turbine exhaust system. The method includes disposing a full span flap between an outer cylindrical surface and an inner cylindrical surface of the fluid flow path and removably securing the full span flap behind a trailing edge of a tangential strut by coupling the full span flap to the outer cylindrical surface and the inner cylindrical surface flexible attachment brackets. The flow path is bounded radially outward by an outer cylindrical surface and bounded radially inward by an inner cylindrical surface. The full span flap is configured to minimize vortex shedding of the fluid flow from the tangential strut.
To facilitate an understanding of embodiments, principles, and features of the present disclosure, they are explained hereinafter with reference to implementation in illustrative embodiments. Embodiments of the present disclosure, however, are not limited to use in the described systems or methods.
The components and materials described hereinafter as making up the various embodiments are intended to be illustrative and not restrictive. Many suitable components and materials that would perform the same or a similar function as the materials described herein are intended to be embraced within the scope of embodiments of the present disclosure.
Damage to gas turbine casing components is an issue that may be caused by vibrations within the inner and outer flow path of the gas turbine exhaust system. In particular, vibrations such as panel modes and/or critical modes may be flow induced vibrations excited by vortex shedding from the tangential struts. Panel modes are mode shapes of panels. In structural dynamics, mode shapes are three-dimensional deformation shapes of an elastic component. Critical modes are mode shapes that couple with the forcing function or energy input and are especially problematic because they may create damage to the casing components, particularly to the flow path of the gas turbine.
An approach to avoid component damage to the casing components caused by vibrations would be to introduce a full span flap removably secured behind the turbine exhaust cylinder and/or turbine exhaust manifold tangential struts to mitigate the vortex shedding from the tangential struts. The full span flaps each extend from the outer cylindrical surface to the inner cylindrical surface and are used to minimize the flow induced vibrations in the gas turbine exhaust. The installation of the full span flap may be accomplished in a reasonable time frame, for example, within 24 hours. Additionally, the attachment scheme of the full span flaps within the gas turbine exhaust system does not damage or reconfigure the existing hardware such that the full span flaps may be removed when desired.
In an embodiment, a first axial edge (150) extending axially along the outer cylindrical surface (65) is longer than a second axial edge (150) extending along the inner cylindrical surface (55). As a result of the turbine exit aerodynamic profile and computational fluid dynamics which predicts that larger fluid flow separation occurs at the outer cylindrical surface (65), more vortex shedding occurs at the outer cylindrical surface (65). In order to mitigate this more pronounced vortex shedding, the first axial edge (150) along the outer cylindrical surface (65) is longer than the second axial edge (150) extending along the inner cylindrical surface (55).
Additionally, a stiffening rib (130) may be disposed centrally within the hollow rectangular box extending radially from the inner cylindrical surface (55) to the outer cylindrical surface (65) as shown in the illustrated embodiment. The stiffening rib (130) is effective to increase the stiffness of the hollow rectangular box shape. This stiffness may contribute to the overall robustness of the full span flap (100) and allows the frequency of the full span flap (100) to be tailored to avoid the inner and outer cyulindrical panel mode natural frequency and the excitation frequencies of the flow induced vibrations.
Each of the components within the fluid flow path of the turbine exhaust cylinder/turbine exhaust manifold (20, 30) may have a different thermal mass with the result that these components thermally grow, i.e. contract or expand, differently. For example, the turbine exhaust manifold (30) may heat up slower in response to the heated fluid flow within the flow path than the full span flap (100) due to its greater thermal mass. Thus, the attachment of the full span flap (100) should be flexible enough to accommodate the differential thermal growth of the flow path components while keeping the joint between the full span flap (100) and the inner cylindrical surface (55) and/or the full span flap (100) and the outer cylindrical surface (65) tight. An attachment scheme for the above criteria may be accomplished using secured flexible attachment brackets (110) such that the axial edges (150) are slideably attached to the outer cylindrical surface (65) and/or inner cylindrical surface (55).
As may be seen in
Each elongated hole (170) may be racetrack shaped such that two sides of the elongated hole (170) are flat and parallel to one another connected by two curved sides. A first set of elongated holes (170) may have the parallel sides parallel to the axial edge (150) of the full span flap (100) and another set of elongated holes (170) may have the parallel sides parallel to the radial edge (160) of the full span flap (100).
The plurality of fasteners (180) slide within the elongated hole (170) during turbine operation to accommodate the differential thermal growth of the full span flap (100), the outer cylindrical surface (65), and the inner cylindrical surface (55). The second set of elongated holes (170) may additionally enable correct positioning of the full span flap (100) within the fluid flow path by allowing for vertical adjustability of the full span flap (100). A smaller elongated hole (190) may be provided in the first set of elongated holes (170) and configured such that a corresponding fastener (180) would not be permitted to slide within the smaller elongated hole (190). The smaller elongated hole (190) would provide a positioning reference point for the attached full span flap (100) along the inner cylindrical surface (55) or outer cylindrical surface (65). Consequently, the sliding of the full span flap (100) due to the differential thermal growth will occur away from this positioning reference point.
As mentioned previously, each flexible attachment bracket (110) may include two interfaces, an interface with the full span flap (100) and an interface with the inner cylindrical surface (55) or the outer cylindrical surface (65).
Each flexible attachment bracket (110) also includes an interface with the inner cylindrical surface (55) or the outer cylindrical surface (65). In one embodiment, the flexible attachment bracket (110) may be attached to the inner cylindrical surface (55) or the outer cylindrical (65) in a similar manner as the attachment of the flexible attachment bracket (110) to the full span flap (100), described in the previous paragraph. However, in another embodiment the flexible attachment bracket (110) may be attached to the inner cylindrical surface (55) or outer cylindrical surface (65) using a spherical joint (300) as illustrated in
Due to the high temperatures of the fluid flow through the turbine exhaust cylinder (20)/turbine exhaust manifold (30) the inner cylindrical surface (55)/the outer cylindrical surface (65) may become excessively distorted. Because of this excessive distortion, the elongated hole (170) of the flexible attachment bracket (110), the hole in the inner cylindrical surface/outer cylindrical surface, and the hole in the nut plate (200) may be misaligned such that the fastener (180) may not be able to be positioned normally to the inner cylindrical/outer cylindrical surface (55,65). In order to accommodate this misalignment caused by the inner/outer cylindrical surface distortion, the nut plate (200) may be embodied as a spherical joint comprising, for example, two plates with rounded, spherical surfaces, that fit together as shown in
Referring to
As shown in
As illustrated in
The fasteners (180) may be secured to a nut plate (200, 300) on an opposing surface of the full span flap (100). The fasteners may also be secured to a nut plate (200, 300) on an opposing surface of the inner cylindrical surface (55) or the outer cylindrical surface (65) using a securing means (210). The nut plate (200, 300) may be welded to the opposing surface. Furthermore, the securing means (210) may also be welded to the plate (200).
In order to attach the flexible attachment bracket (110) to the inner cylindrical surface (55) or the outer cylindrical surface (65), the nut plate (210) may be embodied as a spherical joint (300) such that two spherical plates (300) fit together. The spherical plates (300) may move relative to one another to accommodate thermal distortion of the inner cylindrical surface/outer cylindrical surface so that the fastener (180) may be positioned normally to the fluid flow path.
The plurality of elongated holes (170) permit each of the plurality of fasteners (180) to slide within the elongated hole (170), hence allowing the full span flap (100) to slide along the fluid flow path, in order to accommodate the differential thermal growth of the full span flap (100), the outer cylindrical surface (65), and the inner cylindrical surface (55).
In summary, the full span flap (100) removably attached behind the trailing edge of a tangential strut (40) provides a way to effectively eliminate vortex shedding in the critical areas of the turbine exhaust flow around the tangential strut (40). The flexible attachment bracket (110) with its attachment scheme accommodates the differential radial and axial thermal growth of the individual components within the fluid flow path. Additionally, the stiffening rib (130) provides the full span flap (100) with a mechanical robustness to endure the harshness of the environment within the turbine exhaust manifold/turbine exhaust cylinder (20, 30). The attachment scheme of the flexible attachment bracket (110) to the inner cylindrical surface (55) and/or outer cylindrical surface (65) incorporates features that allow for distortion in the turbine exhaust manifold/turbine exhaust cylinder (20, 30) and production tolerances in the radial distance between the inner cylindrical surface (55) and the outer cylindrical surface (65). Thus, full span flap (100) configuration is a versatile option that may be easily installed in a new engine or retrofitted on an existing engine.
While embodiments of the present disclosure have been disclosed in exemplary forms, it will be apparent to those skilled in the art that many modifications, additions, and deletions can be made therein without departing from the spirit and scope of the invention and its equivalents, as set forth in the following claims.
Number | Date | Country | |
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62104255 | Jan 2015 | US |