The invention relates to a turbine for an exhaust gas turbocharger with a turbine casing including a turbine wheel and a vehicle exhaust gas supply passage conducting the exhaust gas to the turbine wheel via a feed passage.
From the series production of combustion engines it is known to employ exhaust gas turbochargers for charging the combustion engines. The exhaust gas turbochargers each comprise a turbine and a compressor. The turbine may be driven by the exhaust gas of the combustion engine. The compressor may be driven via the turbine in order to compress air to be supplied to the combustion engine. This allows the utilization of energy contained in the exhaust gas of the combustion engine so that fuel consumption and CO2 emission may be kept low.
For achieving particularly low fuel consumption values and thus low CO2 emissions the combustion engines are designed in accordance with the so-called down-sizing principle, that is, their sizes are minimized. Here, the combustion engines have a very small engine displacement but because of the compressed air they may provide relatively high specific torque and output power values. Due to the high specific power output the requirements to be met by the exhaust gas turbochargers and in particular by their turbines are increasing. A challenge which must not be underestimated is the realization of a satisfactory instationary behavior of the turbines so that the combustion engines exhibit a good driving behavior.
For Otto engines as well as for Diesel engines, turbines with variable turbine geometries are employed in order to be able to adapt the turbines to various operating points of the combustion engine. Compared to a Diesel engine a variable turbine of an Otto engine must, however, have a particularly wide flow rate range. In particular for achieving an acceptable instationary behavior, e. g. during vehicle acceleration, it is advantageous, in particular in the turbine operating range of low flow rate parameters, i. e. at relatively small flow cross-sections of the turbine, to achieve turbine efficiencies as high as possible.
EP 1 301 689 B1 discloses a turbine of an exhaust gas turbocharger with a turbine casing. The turbine casing comprises a receiving chamber for accommodating a turbine wheel as well as a volute through which the exhaust gas may flow. The turbine further comprises a guide vane mechanism which may be moved in the axial direction, by means of which the exhaust gas flowing from the volute to the turbine wheel may appropriately be directed. This turbine exhibits an inefficient operation.
It is the principal object of the present invention to provide a turbine for an exhaust gas turbocharger which provides for a particularly efficient operation.
Such a turbine for an exhaust gas turbocharger comprises a turbine casing which comprises a receiving chamber for accommodating a turbine wheel and at least one volute through which exhaust gas may flow. The exhaust gas is guided by the volute into the receiving chamber via a feed passage which is in fluid communication with the volute, at least one guide element for guiding the exhaust gas is provided which is fixed relative to the turbine casing and projects into the feed passage at least in a guide region. The guide element comprises a first length region in the guide region in the axial direction of the turbine, in which the guide element is shaped with respect to its aerodynamic properties differently from the way it is shaped in a second length region of the guide element adjoining the first length region.
Preferably a slide element is provided which is movable in the axial direction relative to the turbine casing between an open position which maximally opens a flow cross-section of the feed passage in both length regions and a closed position which maximally restricts and merely opens the flow cross-section in the first length region. Here, the length regions are designed such with respect to their aerodynamic properties in such a way that generation of swirling is at least essentially maintained by means of the length regions when the slide element is moved from the closed position in which swirling is generated to the open position.
In particular at the beginning of the movement of the slide from the closed position, in which the turbine is adjusted for a minimal flow rate, into the open position no or only a very slight decrease of the swirl generation and thus of an inlet swirl of the flow of the exhaust gas occurs so that the output power of the turbine decreases only negligibly. The inventive turbine may therefore be operated efficiently and with high turbine efficiencies. Furthermore, it exhibits an advantageous instationary behavior.
Preferably, in the closed position the slide element covers the guide element relative to the radial direction of the turbine only at one side at least partially. In other words, the slide by means of which the second length region is covered in the closed position is arranged only on one side of the guide element relative to the radial direction of the turbine. Leakage flows at function gaps which would have to be provided for a cover on both sides of the guide element can therefore be prevented. This is beneficial for the efficient operation of the inventive turbine.
The invention will become more readily apparent from the following description of a preferred exemplary embodiment thereof with reference to the accompanying drawings. The features and feature combinations as previously mentioned in the description as well as the features and feature combinations which will be mentioned in the following description of the figures and/or which are solely illustrated in the figures are not only applicable in the respective indicated combination but also in other combinations or isolated, without deviating from the scope of the invention.
The turbine casing 12 further comprises an inlet duct 4 through which exhaust gas of the combustion engine enters the turbine. The inlet duct 4 is also referred to as volute and extends at least essentially spiral-shaped in the circumferential direction of the turbine wheel 9 over its circumference. A flow duct which is also referred to as feed passage 5 is in fluid communication with the volute 4. The exhaust gas flowing through the volute 4 is guided via the feed passage 5 to the receiving chamber 14 and the turbine wheel 9. The feed passage 5 may also be referred to as nozzle. An effective cross-section of the feed passage 5, i. e. its nozzle width b, determines the pressure build-up behavior of the turbine 10.
Here, the effective cross-section of the feed passage 5 of the turbine 10 is variably adjustable. For this purpose, the turbine 10 comprises an axial slide 2 with a matrix 3 into which the guide vanes 18 may project.
The axial slide 2 may be moved in the axial direction of the turbine 10 relative to the turbine casing 12 and is movable between a closed position (first end stop) maximally restricting the effective cross-section and an open position (second end stop) maximally opening the effective cross-section of the feed passage 5. For moving the axial slide 2 and for varying the pressure build-up behavior of the turbine 10, an adjusting mechanism 6 is provided which is accommodated in an adjustment chamber 7.
In order to ensure the movability of the axial slide 2 during the operation of the turbine 10 a circumferential function gap 8 is provided between the guide vane mechanism 1, or the guide vanes 18, respectively, and the matrix 3. The circumferential function gap 8 may, however, cause secondary flow losses at the guide vane mechanism 1, i. e. part of the exhaust gas mass flow does not flow directed into the turbine wheel 9—as desired—through the guide vane mechanism 1 or via the guide vanes 18, respectively, but undirected via the circumferential function gap 8 into the turbine wheel 9. This incorrect inflow inevitably leads to undesired low turbine efficiencies, in particular in operating ranges with low turbine flow rate parameters as are prevailing with a closed axial slide 2.
The guide vane mechanism 1 with the guide vanes 18 is a so-called swirl generator which in particular by means of the guide vanes 18 generates an inlet swirl at the inlet of the turbine wheel 9. This causes a particularly efficient flow into the turbine wheel 9. If the exhaust gas flows past the guide vane mechanism 1 and is not subjected to swirl generation, this will negatively influence the efficient operation of the turbine 10.
Basically, a guide apparatus comprising the guide vane mechanism 1 and the matrix 3 poses demanding requirements for production technology in order to reliably cope with the high operating temperatures in particular of an Otto engine and to simultaneously minimize losses such as secondary flow losses.
It is therefore desirable to use a shroud element for adjusting the flow cross-section of the feed passage 5 which may cover the guide vane mechanism 1 merely on one side, preferably in the flow direction of the exhaust gas to the turbine wheel 9 upstream of the guide vanes 18, and not a matrix 3 which covers the guide vane mechanism 1 in the radial direction of the turbine 10 on both sides. This eliminates the need for a function gap 8, and secondary flow losses may be prevented or at least be kept small.
As can be seen in conjunction with the velocity triangle of
On the basis of the specific work according to Euler:
it follows that the volute 4 generates swirl or imparts the circumferential component c1u, respectively, on the flow of the exhaust gas according to its geometric features throat cross-section AS, centroid radius Rs as well as in relation to the nozzle width b.
This can be clearly seen in particular in
If, on the other hand, the axial slide 2 is widened further, then the nozzle width b is large. The angle α1 is small which results in a high circumferential component c1u. This means that the volute 4 diverts the exhaust gas accordingly and that no further diversion or deflection, respectively, of the exhaust gas by the guide vane mechanism 1 is required. In other words, a diversion or deflection, respectively, of the exhaust gas flow by means of the guide vane mechanism 1 is appropriate at small openings widths of the slide 2. At large opening widths, on the other hand, the swirl generation is to be effected solely via the volute 4 upstream of the guide vane mechanism 1.
To demonstrate this correlation between nozzle width b and swirl generation,
Based on the above explained correlation, a configuration is conceivable, wherein swirl generation is achieved solely by the guide vane mechanism only in the extreme position “slide closed”, while, upon lift-off of the slide from the front end seat at the guide vane mechanism, swirl is generated via the volute.
Here, however, the behavior of the turbine 10 after lift-off of the axial slide from the closed position, i. e. at least essentially immediately after moving of the axial slide 2 from the closed position into the open position, can be problematic. The inlet swirl and thus the turbine output break down, because of the then prevailing opening width of the axial slide 2 the nozzle width b is too small for the generation of a desired and sufficient circumferential component c1u.
This is illustrated in
As can be seen in particular in
The guide vanes 18 comprise a first length region a and an adjoining second length region d relative to the axial direction of the turbine 10 starting from the bearing housing side of the turbine 10, which extend in the axial direction and which are adjoining each other in the axial direction. With respect to the aerodynamic properties, the first length region of the guide vanes 18 is designed different from the second length region d. In other words, the guide vanes 18 differ in the length regions a, d with respect to their respective aerodynamic properties.
The length regions a, d are in particular designed in such a manner with respect to their axial extension that a required minimum value of the flow rate parameter of the turbine 10 for the combustion engine assigned to the turbine 10 is established when the axial slide 2 is in the closed position of
Here, the length region d has the function to maintain the inlet swirl at lift-off of the axial slide 2 from the stop c, i, e. during movement of the axial slide 2 from the closed position into an open position which also opens the length region d at least partially, and thus to minimize or prevent the above described efficiency or power breakdown.
As can be seen in
As can be seen in
As can be seen in
A second diagram 34 of
According to
The advantageous axial extension, i. e. the length of the second length region d, is shown in
As can be seen from
This results, in particular, in a maximum axial extension dmax of the second length region d. Another geometric feature of the guide vane mechanism 1 with the different length regions a, d is the degree to which the base profile of the guide vanes 18 over the extension of the second length region d is still utilized for maintaining swirl.
This degree is the reciprocal of the ratio of the first area FA shown in
The turbine 10 according to
In various operating points or operating ranges, respectively, a force may act, i. a. due to gas dynamic forces, on the dividing element f in the axial direction, which is directed in the direction of the turbine outlet. This is in particular the case immediately after lift-off of the axial slide 2 from the closed position of the stop c, i. e. the dividing element is advantageously fixed in its axial position at the transition of the length regions a, d.
For this purpose, the dividing element f may be secured e. g. by a joining method such as e. g. welding at the guide vane mechanism 1 and/or at the individual guide vanes 18.
Alternatively, the guide vane mechanism 1, in particular the guide vanes 18, may have a groove 48 which is formed by machining, and in which the dividing element f is engaged and thus fixed in its axial position.
On a side opposite the centering insert 50, the turbine casing 12 has a second centering diameter DZd on which the second length region d is centered.
The guide vanes 18 of the guide vane mechanism 1 comprise corresponding steps, shoulders or the like by means of which the length regions a, d may be centered.
According to
According to
According to
Number | Date | Country | Kind |
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10 2011 120 553 | Dec 2011 | DE | national |
This is a Continuation-In-Part application of pending international patent application PCT/EP2012/003970 filed Sep. 22, 2012 and claiming the priority of German patent application 10 2011 120 553.9 filed Aug. 12, 2011.
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Number | Date | Country | |
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Parent | PCT/EP2012/003970 | Sep 2012 | US |
Child | 14298836 | US |