This invention relates generally to turbines in gas turbine engines, and more particularly relates to rotor and stator airfoils of such turbines.
A gas turbine engine includes, in serial flow communication, a compressor, a combustor, and turbine. The turbine is mechanically coupled to the compressor and the three components define a turbomachinery core. The core is operable in a known manner to generate a flow of hot, pressurized combustion gases to operate the engine as well as perform useful work such as providing propulsive thrust or mechanical work. One common type of turbine is an axial-flow turbine with one or more stages each including a rotating disk with a row of axial-flow airfoils, referred to as turbine blades. Typically, this type of turbine also includes stationary airfoils alternating with the rotating airfoils, referred to as turbine vanes. The turbine vanes are typically bounded at their inner and outer ends by arcuate endwall structures.
During engine operation, the locus of stagnation points of the incident combustion gases extends along the leading edge of each airfoil in the turbine, and corresponding boundary layers are formed along the pressure and suction sides of each airfoil, as well as along each radially outer and inner endwall which collectively bound the four sides of each flow passage. In the boundary layers, the local velocity of the combustion gases varies from zero along the endwalls and airfoil surfaces to the unrestrained velocity in the combustion gases where the boundary layers terminate.
One common source of turbine pressure losses is the formation of horseshoe vortices generated as the combustion gases are split in their travel near the junction of an endwall and the leading edge of the blade. The static pressure increases along a streamline that reaches the blade leading edge from the upstream. As the free-stream velocity is higher than the velocity within the endwall boundary layer, the static pressure increases more in the free-stream region than near the endwall. As a result, a pressure gradient normal to the endwall is generated in the boundary layer at the junction of the blade leading edge and the endwalls. This spanwise pressure gradient causes a vortex roll-up and give rise to a pair of counter rotating horseshoe vortices which travel downstream on the opposite sides of each airfoil near the endwall.
The two vortices travel aft along the opposite pressure and suction sides of each airfoil and behave differently due to the different pressure and velocity distributions therealong. The interaction of the pressure and suction side vortices occurs near the mid-chord region of the airfoils and creates total pressure loss and a corresponding reduction in turbine efficiency. These vortices also create turbulence and increase undesirable heating of the endwalls.
Since the horseshoe vortices are formed at the junctions of turbine rotor blades and their integral root platforms, as well at the junctions of nozzle stator vanes and their outer and inner bands, corresponding losses in turbine efficiency are created, as well as additional heating of the corresponding endwall components.
Accordingly, there remains a need for an improved turbine stage for reducing horseshoe vortex affects.
This need is addressed by a turbine which incorporates leading edge endwall fences in a blade and/or vane row thereof, to disrupt the movement of a horse-shoe vortex towards an adjacent airfoil.
According to one aspect of the technology described herein, a turbine apparatus includes: a turbine, including: a turbine component defining an arcuate flowpath surface; an array of axial-flow turbine airfoils extending from the flowpath surface, the turbine airfoils defining spaces therebetween; and a plurality of fences extending from the flowpath surface, in the spaces between the turbine airfoils, each fence having opposed concave and convex sides extending between a leading edge and a trailing edge, wherein the fences have a nonzero camber and a constant thickness, are axially located near the leading edges of adjacent turbine airfoils, and wherein at least one of a chord dimension of the fences and a span dimension of the fences is less than the corresponding dimension of the turbine airfoils.
According to another aspect of the technology described herein, a turbine apparatus includes: a turbine rotor stage including a disk rotatable about a centerline axis, the disk defining a rotor flowpath surface, and an array of axial-flow turbine blades extending outward from the rotor flowpath surface, the turbine blades defining spaces therebetween; a turbine nozzle stage including at least one wall defining a stator flowpath surface, and an array of axial-flow turbine vanes extending away from the stator flowpath surface, the turbine vanes defining spaces therebetween; and wherein at least one of the rotor or nozzle stages includes an array of fences extending from at least one of the flowpath surfaces thereof, the fences disposed in the spaces between the turbine blades or turbine vanes of the corresponding stage, wherein the fences have a nonzero camber and a constant thickness, are axially located near the leading edges of adjacent turbine blade or turbine vanes, and wherein at least one of a chord dimension of the fences and a span dimension of the fences is less than the corresponding dimension of the turbine blades or turbine vanes.
The invention may be best understood by reference to the following description taken in conjunction with the accompanying drawing figures in which:
Referring to the drawings wherein identical reference numerals denote the same elements throughout the various views,
It is noted that, as used herein, the terms “axial” and “longitudinal” both refer to a direction parallel to the centerline axis 11, while “radial” refers to a direction perpendicular to the axial direction, and “tangential” or “circumferential” refers to a direction mutually perpendicular to the axial and radial directions. As used herein, the terms “forward” or “front” refer to a location relatively upstream in an air flow passing through or around a component, and the terms “aft” or “rear” refer to a location relatively downstream in an air flow passing through or around a component. The direction of this flow is shown by the arrow “F” in
The engine 10 has a fan 14, booster 16, compressor 18, combustor 20, high pressure turbine or “HPT” 22, and low-pressure turbine or “LPT” 24 arranged in serial flow relationship. In operation, pressurized air from the compressor 18 is mixed with fuel in the combustor 20 and ignited, thereby generating combustion gases. Some work is extracted from these gases by the high-pressure turbine 22 which drives the compressor 18 via an outer shaft 26. The combustion gases then flow into the low-pressure turbine 24, which drives the fan 14 and booster 16 via an inner shaft 28. The inner and outer shafts 28 and 26 are rotatably mounted in bearings 30 which are themselves mounted in a fan frame 32 and a turbine rear frame 34.
The rotor 36 includes a disk 38 including an annular flowpath surface 40 extending between a forward end 42 and an aft end 44. An array of turbine blades 46 extend from the flowpath surface 40. The turbine blades 46 constitute “turbine airfoils” for the purposes of this invention. Each turbine blade 46 extends from a root 48 at the flowpath surface 40 to a tip 50 and includes a concave pressure side 52 joined to a convex suction side 54 at a leading edge 56 and a trailing edge 58. The adjacent turbine blades 46 define spaces 60 therebetween.
The turbine blades 46 are uniformly spaced apart around the periphery of the flowpath surface 40. A mean circumferential spacing “s” (see
As best seen in
Each turbine blade 46 has a thickness “T1” defined as the distance between the pressure side 52 and the suction side 54 (see
An array of fences 146 (
The tangential position of the fences 146 relative to the turbine blades 46 may be described by reference to the tangential position of its leading edge 156. In one example, the leading edge 156 may be located within the range of 25% to 75% of the tangential distance “D2” measured between adjacent turbine blade leading edges 56, where the leading edge 56 of one turbine blade 46 represents 0% and the adjacent turbine blade represents 100%. In another example, the tangential position of the leading edge 156 may be located within the range of 40% to 60% of the tangential distance D between adjacent turbine blades 46.
The axial position of the fences 146 relative to the turbine blades 146 may be described by reference to the axial position of its leading edge 156. The axial position of the fences 146 may be varied to suit a particular application. In one example, the leading edge 156 of the fence 146 may be located within the range of −30% to 30% of the chord C1 of the turbine blades 46 adjacent the flowpath surface 40. In another example, the leading edge 156 of the fence 156 may be located within the range of 0 to 10% of the chord dimension C1 of the turbine blades 46 adjacent the flowpath surface 40. In this nomenclature, negative values represent fence leading edge locations axially forward of the leading edge 56 of the turbine blades 46, and positive values represent fence leading edge locations aft of the leading edge 56 of the turbine blades 46. (“0%” in this notation represents the leading edges 156 and 52 being at the same axial position). In the example shown in
As best seen in
The fences 146 function to reduce pressure losses by blocking or disrupting the tendency of the pressure-side (PS) horse-shoe vortex leg to move towards the adjacent profile suction-side (SS). The dimensions of the fences 146 and their position may be selected to control secondary flow while minimizing their surface area.
Each fence 146 has a thickness “T2” (
For best performance in disrupting the vortex, the fences 146 should be aerodynamically “unloaded”, that is, configured so they produce little or no aerodynamic lift. Accordingly, they should be cambered to follow the streamlines of the flow field surrounding the turbine blades 46. The parameter called “camber” describes the curvature of the cross-sectional shape of an airfoil. Referring to
The span S2 and/or the chord C2 of the fences 146 are some fraction less than unity of the corresponding span S1 and chord C1 of the turbine blades 46. These may be referred to as “part-span” and/or “part-chord” fences. For example, the span S2 may be equal to or less than the span S1. In one example, the span S2 of the fences 146 is 30% or less of the span S2 of the turbine blades 46. In another example, the span S2 of the fences 146 is 2.5% to 10% of the span S2 of the turbine blades 46. In one example, example, the chord C2 may be 30% to 70% of the chord dimension of the turbine blades 46 adjacent the flowpath surface. In another example, the chord C2 is about 50% of the chord C1.
The disk 38, turbine blades 46, and fences 146 may be constructed from any material capable of withstanding the anticipated stresses and environmental conditions in operation. Non-limiting examples of known suitable alloys include nickel- and cobalt-based alloys.
In
The fence concepts described above may also be incorporated into turbine stator elements within the engine 10. For example,
The turbine nozzle 62 includes a row of airflow-shaped turbine vanes 64 bounded at inboard and outboard ends, respectively by an inner band 66 and an outer band 68. The turbine vanes 64 constitute “stator airfoils” for the purposes of this invention.
The inner band 66 defines an annular inner flowpath surface 70 extending between forward and aft ends 72, 74. The outer band 68 defines an annular outer flowpath surface 76 extending between forward and aft ends 78, 80. Each turbine vane 64 extends from a root 82 at the inner flowpath surface 70 to a tip 84 at the outer flowpath surface 76 and includes a concave pressure side 86 joined to a convex suction side 88 at a leading edge 90 and a trailing edge 92. The adjacent turbine vanes 46 define spaces 93 therebetween.
The turbine vanes 64 are uniformly spaced apart around the periphery of the inner flowpath surface 70. The turbine vanes 64 have a mean circumferential spacing “s” defined as described above (see
As best seen in
Each turbine vane 64 has a thickness “T3” defined as the distance between the pressure side 86 and the suction side 88 A “thickness ratio” of the turbine vane 64 is defined as the maximum value of the thickness T3, divided by the chord length, expressed as a percentage.
One or both of the inner and outer flowpath surfaces 70, 76 may be provided with an array of fences. In the example shown in
The tangential position of the fences 164 relative to the turbine vanes 64 may be described by reference to the tangential position of its leading edge 190. In one example, the leading edge 190 may be located within the range of 25% to 75% of the tangential distance “D2” measured between adjacent turbine vane leading edges 90, where the leading edge 90 of one turbine vane 64 represents 0% and the adjacent turbine vane represents 100%. In another example, the tangential position of the leading edge 190 may be located within the range of 40% to 60% of the tangential distance D2 between adjacent turbine vanes 64.
The axial position of the fences 164 relative to the turbine vanes 64 may be described by reference to the axial position of its leading edge 190. The axial position of the fences 164 may be varied to suit a particular application. In one example, the leading edge 190 of the fence 164 may be located within the range of −30% to 30% of the chord C3 of the turbine vanes 64 adjacent the flowpath surface 76. In another example, the leading edge 190 of the fence 164 may be located within the range of 0 to 10% of the chord dimension C3 of the turbine vanes 64 adjacent the flowpath surface 76. In this nomenclature, negative values represent fence leading edge locations axially forward of the leading edge 90 of the turbine vanes 64, and positive values represent fence leading edge locations aft of the leading edge 90 of the turbine vanes 64. (“0%” in this notation represents the leading edges 190 and 90 being at the same axial position). In the example shown in
As best seen in
The fences 164 function to reduce pressure losses by blocking or disrupting the tendency of the pressure-side (PS) horse-shoe vortex leg to move towards the adjacent profile suction-side (SS). The dimensions of the fences 164 and their position may be selected to control secondary flow while minimizing their surface area.
Each fence 164 has a thickness “T4” (
For best performance in disrupting the vortex, the fences 164 should be aerodynamically “unloaded”, that is, configured so they produce little or no aerodynamic lift. Accordingly, they should be cambered to follow the streamlines of the flow field surrounding the turbine vanes 64, as described for the corresponding fences 46 above.
The span S4 and/or the chord C4 of the fences 146 are some fraction less than unity of the corresponding span S3 and chord C3 of the turbine vanes 64. These may be referred to as “part-span” and/or “part-chord” fences. For example, the span S4 may be equal to or less than the span S3. In one example, the span S4 of the fences 164 is 30% or less of the span S3 of the turbine vanes 64. In another example, the span S4 of the fences 164 is 2.5% to 10% of the span S3 of the turbine vanes 64. In one example, the chord C4 may be 30% to 70% of the chord C3 of the turbine vanes 64 adjacent the flowpath surface 76. In another example, the chord C4 is about 50% of the chord C3 adjacent the flowpath surface 76.
The turbine apparatus described herein incorporating has the technical effect and benefit, compared to the prior art, of reducing losses and flow turning deviations associated with the horse-shoe vortex, increasing turbine performance.
It is noted that, as used herein, the relative term “about” when describing a numerical value is intended to include sources of variation in the stated value, including but not limited to, measurement error and/or manufacturing variability. Accordingly, where not otherwise described, the relative term “about” encompasses the stated value, plus or minus 5% of the stated value.
The foregoing has described a turbine endwall fence apparatus. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
Number | Date | Country | Kind |
---|---|---|---|
18425066 | Aug 2018 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
3039736 | Pon | Jun 1962 | A |
3193185 | Erwin | Jul 1965 | A |
4012165 | Kraig | Mar 1977 | A |
4023350 | Hovan | May 1977 | A |
4420288 | Bischoff | Dec 1983 | A |
4512718 | Stargardter | Apr 1985 | A |
5275531 | Roberts | Jan 1994 | A |
6478545 | Crall et al. | Nov 2002 | B2 |
6508626 | Sakurai | Jan 2003 | B1 |
7665964 | Taylor et al. | Feb 2010 | B2 |
8257032 | Beeck | Sep 2012 | B2 |
8303258 | Aubin | Nov 2012 | B2 |
8366399 | Allen-Bradley et al. | Feb 2013 | B2 |
8920127 | McCaffrey | Dec 2014 | B2 |
9598967 | Xu | Mar 2017 | B2 |
9739154 | Derclaye et al. | Aug 2017 | B2 |
9745850 | Guendogdu et al. | Aug 2017 | B2 |
9874221 | DiPietro, Jr. et al. | Jan 2018 | B2 |
10267170 | Clark | Apr 2019 | B2 |
10385871 | Lurie | Aug 2019 | B2 |
10458247 | Charbonnier | Oct 2019 | B2 |
10746131 | Ramm | Aug 2020 | B2 |
20070154314 | Jarrah | Jul 2007 | A1 |
20120051894 | Clements et al. | Mar 2012 | A1 |
20130051996 | Hoeger et al. | Feb 2013 | A1 |
20140328675 | Derclaye | Nov 2014 | A1 |
20140348660 | Guendogdu | Nov 2014 | A1 |
20160186772 | DiPietro, Jr. | Jun 2016 | A1 |
20160186773 | DiPietro, Jr. | Jun 2016 | A1 |
20170114796 | DiPietro et al. | Apr 2017 | A1 |
20180347582 | Malmborg | Dec 2018 | A1 |
20190024673 | Anderson | Jan 2019 | A1 |
20190178094 | Schutte | Jun 2019 | A1 |
20190186271 | Xu et al. | Jun 2019 | A1 |
Number | Date | Country |
---|---|---|
102009018924 | Nov 2010 | DE |
1035302 | Sep 2000 | EP |
2746534 | Jun 2014 | EP |
3163028 | May 2017 | EP |
2015142200 | Sep 2015 | WO |
Number | Date | Country | |
---|---|---|---|
20200362713 A1 | Nov 2020 | US |