The disclosure relates generally to turbine systems and, more particularly, to a turbine nozzle assembly for a turbine including a stress relief structure for a mounting rail of the turbine nozzle assembly.
Turbine systems include stages of rotating blades and stationary nozzles, the latter of which direct a working fluid towards the rotating blades to cause them to rotate. A series of circumferentially spaced turbine nozzle assemblies collectively form a nozzle section or stage of the turbine system. Each turbine nozzle assembly includes one or more mounting rails coupled to a radially outer endwall. The radially outer endwall is coupled to a radially inner endwall by an airfoil. The mounting rail(s) is coupled to a stationary casing of the turbine. The mounting rail(s) can experience high stresses.
All aspects, examples and features mentioned below can be combined in any technically possible way.
An aspect of the disclosure provides a turbine nozzle assembly, comprising: at least one airfoil; an inner endwall coupled to a radial inner end of the at least one airfoil; an outer endwall coupled to a radial outer end of the at least one airfoil; a mounting rail coupled to the outer endwall, the mounting rail extending at least partially radially outward from the outer endwall and at least partially circumferentially along the outer endwall, the mounting rail having a radial outer surface and a rail thickness; and a stress relief structure defined in the mounting rail, the stress relief structure including: an end opening defined in the radial outer surface of the mounting rail; a slot defined through the rail thickness of the mounting rail and coupled to the end opening; and an oblong opening defined through the rail thickness of the mounting rail and coupled to a radial inner end of the slot, the oblong opening being arranged asymmetrically in a circumferential direction relative to the slot.
Another aspect of the disclosure includes any of the preceding aspects, and the at least one airfoil includes a first airfoil to a first circumferential side of the slot, and a second airfoil circumferentially spaced from the first airfoil to a second circumferential side of the slot, wherein the stress relief structure is circumferentially closer to the second airfoil than the first airfoil.
Another aspect of the disclosure includes any of the preceding aspects, and the oblong opening includes a first circumferential extent to the first circumferential side of the slot that is smaller than a second circumferential extent to the second circumferential side of the slot.
Another aspect of the disclosure includes any of the preceding aspects, and the oblong opening includes: a first planar surface extending circumferentially to the first circumferential side of the slot; a second planar surface extending circumferentially to the second circumferential side of the slot; and a rounded surface connecting the first planar surface and the second planar surface.
Another aspect of the disclosure includes any of the preceding aspects, and the rounded surface includes a plurality of connected arced surfaces, each arced surface having a different radius of curvature.
Another aspect of the disclosure includes any of the preceding aspects, and a first arced surface of the rounded surface adjacent the first planar surface has a first radius of curvature smaller than a second radius of curvature of a second arced surface of the rounded surface adjacent the second planar surface.
Another aspect of the disclosure includes any of the preceding aspects, and further comprises: a seal slot located between a forward surface and an aft surface of the mounting rail and extending circumferentially across the slot and the oblong opening; and a planar seal positioned in the seal slot, the planar seal having an edge shaped to match a rounded surface of the oblong opening.
Another aspect of the disclosure includes any of the preceding aspects, and the mounting rail is coupled to the outer endwall adjacent an axially trailing edge of the outer endwall.
Another aspect of the disclosure includes any of the preceding aspects, and the turbine nozzle assembly is in a second stage of a turbine system.
An aspect of the disclosure includes a turbine nozzle assembly, comprising: a first airfoil adjacent a second airfoil; an inner endwall coupled to a radial inner end of the first airfoil and the second airfoil; an outer endwall coupled to a radial outer end of the first airfoil and the second airfoil; a mounting rail coupled to the outer endwall, the mounting rail extending at least partially radially outward from the outer endwall and at least partially circumferentially along the outer endwall, the mounting rail having a radial outer surface and a rail thickness; and a stress relief structure defined in the mounting rail, the stress relief structure including: an end opening defined in the radial outer surface of the mounting rail; a slot defined through the rail thickness of the mounting rail and coupled to the end opening; and an oblong opening defined through the rail thickness of the mounting rail and coupled to a radial inner end of the slot, the oblong opening being arranged asymmetrically in a circumferential direction relative to the slot.
Another aspect of the disclosure includes any of the preceding aspects, and the first airfoil is to a first circumferential side of the slot, and the second airfoil is circumferentially spaced from the first airfoil and to a second circumferential side of the slot, wherein the stress relief structure is circumferentially closer to the second airfoil than the first airfoil.
Another aspect of the disclosure includes any of the preceding aspects, and the oblong opening includes a first circumferential extent to the first circumferential side of the slot that is smaller than a second circumferential extent to the second circumferential side of the slot.
Another aspect of the disclosure includes any of the preceding aspects, and the oblong opening includes: a first planar surface extending circumferentially to the first circumferential side of the slot; a second planar surface extending circumferentially to the second circumferential side of the slot; and a rounded surface connecting the first planar surface and the second planar surface.
Another aspect of the disclosure includes any of the preceding aspects, and the rounded surface includes a plurality of connected arced surfaces, each arced surface having a different radius of curvature.
Another aspect of the disclosure includes any of the preceding aspects, and a first arced surface of the rounded surface adjacent the first planar surface has a first radius of curvature smaller than a second radius of curvature of a second arced surface of the rounded surface adjacent the second planar surface.
Another aspect of the disclosure includes any of the preceding aspects, and further comprises: a seal slot located between a forward surface and an aft surface of the mounting rail and extending circumferentially across the slot and the oblong opening; and a planar seal positioned in the seal slot, the planar seal having an edge shaped to match a rounded surface of the oblong opening.
Another aspect of the disclosure includes any of the preceding aspects, and the mounting rail is coupled to the outer endwall adjacent an axially trailing edge of the outer endwall.
Another aspect of the disclosure includes any of the preceding aspects, and the turbine nozzle assembly is in a second stage of a turbine system.
An aspect of the disclosure includes a turbine system, comprising: a plurality of nozzle stages, at least one nozzle stage of the plurality of nozzle stages including at least one turbine nozzle assembly comprising: at least one airfoil; an inner endwall coupled to a radial inner end of the at least one airfoil; an outer endwall coupled to a radial outer end of the at least one airfoil; a mounting rail coupled to the outer endwall, the mounting rail extending at least partially radially outward from the outer endwall and at least partially circumferentially along the outer endwall, the mounting rail having a radial outer surface and a rail thickness; and a stress relief structure defined in the mounting rail, the stress relief structure including: an end opening defined in the radial outer surface of the mounting rail; a slot defined through the rail thickness of the mounting rail and coupled to the end opening; and an oblong opening defined through the rail thickness of the mounting rail and coupled to a radial inner end of the slot, the oblong opening being arranged asymmetrically in a circumferential direction relative to the slot.
Another aspect of the disclosure includes any of the preceding aspects, and the at least one nozzle stage includes a second stage of the turbine system.
An aspect of the disclosure may include a turbine nozzle assembly, comprising: at least one airfoil; an outer endwall coupled to a radial outer end of the at least one airfoil; a mounting rail coupled to the outer endwall, the mounting rail extending at least partially radially outward from the outer endwall and at least partially circumferentially along the outer endwall, the mounting rail having a radial outer surface, a rail thickness and an origin at a rearwardmost point on a pressure side, circumferential end of the mounting rail; and a stress relief structure defined in the mounting rail, the stress relief structure including an oblong opening defined through the rail thickness of the mounting rail, the oblong opening having a portion having a shape having a nominal profile defined by a plurality of arced surfaces defined substantially in accordance with Cartesian coordinate values of Y and Z and radius of curvature set forth in TABLE I, originating at the origin and projecting through the rail thickness of the mounting rail in a direction parallel to an X-axis of the turbine, wherein the Cartesian coordinate values are non-dimensional values of from 0% to 100% convertible to distances by multiplying the values by a minimum X-wise extent of the rail thickness of the mounting rail, and wherein Y and Z values are joined smoothly with one another to form a surface profile of the portion of the oblong opening through the rail thickness of the mounting rail in the direction parallel to the X-axis of the turbine.
Another aspect of the disclosure includes any of the preceding aspects, and the stress relief structure further includes: an end opening defined in the radial outer surface of the mounting rail; and a slot defined through the rail thickness of the mounting rail and coupled to the end opening, and wherein the oblong opening is coupled to a radial inner end of the slot, the oblong opening being arranged asymmetrically in a circumferential direction relative to the slot.
Another aspect of the disclosure includes any of the preceding aspects, and the at least one airfoil includes a first airfoil to a first circumferential side of the slot and a second airfoil circumferentially spaced from the first airfoil to a second circumferential side of the slot, wherein the stress relief structure is circumferentially closer to the second airfoil than the first airfoil.
Another aspect of the disclosure includes any of the preceding aspects, and further comprising: a seal slot located between a forward surface and an aft surface of the mounting rail and extending circumferentially across the slot and the oblong opening; and a planar seal positioned in the seal slot, the planar seal having an edge shaped to match a rounded surface of the oblong opening.
Another aspect of the disclosure includes any of the preceding aspects, and the mounting rail is coupled to the outer endwall adjacent an axially trailing edge of the outer endwall.
Another aspect of the disclosure includes any of the preceding aspects, and the turbine nozzle assembly is in a second stage of a turbine system.
An aspect of the disclosure relates to a turbine nozzle assembly, comprising: at least one airfoil; an outer endwall coupled to a radial outer end of the at least one airfoil; a mounting rail coupled to the outer endwall, the mounting rail extending at least partially radially outward from the outer endwall and at least partially circumferentially along the outer endwall, the mounting rail having a radial outer surface, a rail thickness and an origin at a rearwardmost point on a pressure side, circumferential end of the mounting rail; and a stress relief structure defined in the mounting rail, the stress relief structure including an oblong opening defined through the rail thickness of the mounting rail, the oblong opening having a portion having a shape having a nominal profile substantially in accordance with Cartesian coordinate values of X, Y, and Z values set forth in TABLE II and originating at the origin, wherein the Cartesian coordinate values are non-dimensional values of from 0% to 100% convertible to distances by multiplying the values by a minimum X-wise extent of the rail thickness of the mounting rail, and wherein X, Y, and Z values are joined smoothly with one another to form a surface profile of the portion of the oblong opening.
Another aspect of the disclosure includes any of the preceding aspects, and the stress relief structure further includes: an end opening defined in the radial outer surface of the mounting rail; and a slot defined through the rail thickness of the mounting rail and coupled to the end opening, and wherein the oblong opening is coupled to a radial inner end of the slot, the oblong opening being arranged asymmetrically in a circumferential direction relative to the slot.
Another aspect of the disclosure includes any of the preceding aspects, and the at least one airfoil includes a first airfoil to a first circumferential side of the slot and a second airfoil circumferentially spaced from the first airfoil to a second circumferential side of the slot, wherein the stress relief structure is circumferentially closer to the second airfoil than the first airfoil.
Another aspect of the disclosure includes any of the preceding aspects, and further comprising: a seal slot located between a forward surface and an aft surface of the mounting rail and extending circumferentially across the slot and the oblong opening; and a planar seal positioned in the seal slot, the planar seal having an edge shaped to match a rounded surface of the oblong opening.
Another aspect of the disclosure includes any of the preceding aspects, and the mounting rail is coupled to the outer endwall adjacent an axially trailing edge of the outer endwall.
Another aspect of the disclosure includes any of the preceding aspects, and the turbine nozzle assembly is in a second stage of a turbine system.
An aspect of the disclosure includes a turbine nozzle assembly, comprising: at least one airfoil; an outer endwall coupled to a radial outer end of the at least one airfoil; a mounting rail coupled to the outer endwall, the mounting rail extending at least partially radially outward from the outer endwall and at least partially circumferentially along the outer endwall, the mounting rail having a radial outer surface, a rail thickness and an origin at a rearwardmost point on a pressure side, circumferential end of the mounting rail; and a stress relief structure defined in the mounting rail, the stress relief structure including an oblong opening defined through the rail thickness of the mounting rail, the oblong opening having a portion having a shape having a nominal profile substantially in accordance with Cartesian coordinate values of Y and Z values set forth in TABLE II, originating at the origin, and projecting through the rail thickness of the mounting rail in a direction parallel to an X-axis of the turbine, wherein the Cartesian coordinate values are non-dimensional values of from 0% to 100% convertible to distances by multiplying the values by a minimum X-wise extent of the rail thickness of the mounting rail, and wherein Y and Z values are joined smoothly with one another to form a surface profile of the portion of the oblong opening through the rail thickness of the mounting rail in the direction parallel to the X-axis of the turbine.
Another aspect of the disclosure includes any of the preceding aspects, and the stress relief structure further includes: an end opening defined in the radial outer surface of the mounting rail; and a slot defined through the rail thickness of the mounting rail and coupled to the end opening, and wherein the oblong opening is coupled to a radial inner end of the slot, the oblong opening being arranged asymmetrically in a circumferential direction relative to the slot.
Another aspect of the disclosure includes any of the preceding aspects, and the at least one airfoil includes a first airfoil to a first circumferential side of the slot and a second airfoil circumferentially spaced from the first airfoil to a second circumferential side of the slot, wherein the stress relief structure is circumferentially closer to the second airfoil than the first airfoil.
Another aspect of the disclosure includes any of the preceding aspects, and further comprising: a seal slot located between a forward surface and an aft surface of the mounting rail and extending circumferentially across the slot and the oblong opening; and a planar seal positioned in the seal slot, the planar seal having an edge shaped to match a rounded surface of the oblong opening.
Another aspect of the disclosure includes any of the preceding aspects, and the mounting rail is coupled to the outer endwall adjacent an axially trailing edge of the outer endwall.
Another aspect of the disclosure includes any of the preceding aspects, and the turbine nozzle assembly is in a second stage of a turbine system.
Two or more aspects described in this disclosure, including those described in this summary section, may be combined to form implementations not specifically described herein.
The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features, objects and advantages will be apparent from the description and drawings, and from the claims.
These and other features of this disclosure will be more readily understood from the following detailed description of the various aspects of the disclosure taken in conjunction with the accompanying drawings that depict various embodiments of the disclosure, in which:
It is noted that the drawings of the disclosure are not necessarily to scale. The drawings are intended to depict only typical aspects of the disclosure and therefore should not be considered as limiting the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
As an initial matter, in order to clearly describe the subject matter of the current disclosure, it will become necessary to select certain terminology when referring to and describing relevant machine components within a turbomachine. To the extent possible, common industry terminology will be used and employed in a manner consistent with its accepted meaning. Unless otherwise stated, such terminology should be given a broad interpretation consistent with the context of the present application and the scope of the appended claims. Those of ordinary skill in the art will appreciate that often a particular component may be referred to using several different or overlapping terms. What may be described herein as being a single part may include and be referenced in another context as consisting of multiple components. Alternatively, what may be described herein as including multiple components may be referred to elsewhere as a single part.
In addition, several descriptive terms may be used regularly herein, and it should prove helpful to define these terms at the onset of this section. These terms and their definitions, unless stated otherwise, are as follows. As used herein, “downstream” and “upstream” are terms that indicate a direction relative to the flow of a fluid, such as the working fluid through the turbine engine or, for example, the flow of air through the combustor or coolant through one of the turbine's component systems. The term “downstream” corresponds to the direction of flow of the fluid, and the term “upstream” refers to the direction opposite to the flow (i.e., the direction from which the flow originates). The terms “forward” and “aft,” without any further specificity, refer to directions, with “forward” referring to the front or compressor end of the engine, and “aft” referring to the rearward section of the turbomachine.
It is often required to describe parts that are disposed at different radial positions with regard to a center axis. The term “radial” refers to movement or position perpendicular to an axis. For example, if a first component resides closer to the axis than a second component, it will be stated herein that the first component is “radially inward” or “inboard” of the second component. If, on the other hand, the first component resides further from the axis than the second component, it may be stated herein that the first component is “radially outward” or “outboard” of the second component. The term “axial” refers to movement or position parallel to an axis, e.g., a turbine shaft. Finally, the term “circumferential” refers to movement or position around an axis. It will be appreciated that such terms may be applied in relation to the center axis of the turbine. Some drawings include a legend indicating radial (Z), axial (X), and circumferential (Y) directions. Where Cartesian coordinates are used, the arrowheads of the legends indicate the positive directions.
In addition, several descriptive terms may be used regularly herein, as described below. The terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur or that the subsequently described component or element may or may not be present, and that the description includes instances where the event occurs or the component is present and instances where it does not or is not present.
Where an element or layer is referred to as being “on,” “engaged to,” “connected to” or “coupled to” another element or layer, it may be directly on, engaged to, connected to, or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to” or “directly coupled to” another element or layer, no intervening elements or layers are present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
As indicated above, the disclosure provides a turbine nozzle assembly and a turbine system including the turbine nozzle assembly. The turbine nozzle assembly includes at least one airfoil and an outer endwall coupled to a radial outer end of the at least one airfoil. The turbine nozzle assembly also includes a mounting rail coupled to the radial outer endwall, the mounting rail extending at least partially radially outward from the outer endwall and at least partially circumferentially along the outer endwall. The mounting rail also has a radial outer surface and a rail thickness. A stress relief structure is defined in the mounting rail. The stress relief structure includes an end opening defined in the radial outer surface of the mounting rail, and a slot defined through the rail thickness of the mounting rail and coupled to the end opening. The stress relief structure also includes an oblong opening defined through the rail thickness of the mounting rail and coupled to a radial inner end of the slot. The oblong opening may be arranged asymmetrically in a circumferential direction relative to the slot to relieve stress where it is highest. A portion of the oblong opening may also be more specifically defined according to various embodiments of the disclosure, described herein, to relieve stress where it is highest.
Referring to the drawings,
In one embodiment, GT system 100 is a 7HA.02 engine, commercially available from General Electric Company, Greenville, S.C. The present disclosure is not limited to any one particular GT system or turbine system and may be implanted in connection with other engines including, for example, the other HA, F, B, LM, GT, TM and E-class engine models of General Electric Company and engine models of other companies. Further, the teachings of the disclosure are not necessarily applicable to only a GT system and may be applied to other types of turbomachines, e.g., steam turbines, jet engines, compressors, etc.
A set of stationary vanes or nozzle assemblies 112 cooperate with a set of rotating blades 114 to form each stage L0-L3 of turbine 108 and to define a portion of a flow path through turbine 108. Rotating blades 114 in each set are coupled to a respective rotor wheel 116 that couples them circumferentially to rotor 110 (
In operation, air flows through compressor 102, and compressed air is supplied to combustor 104. Specifically, the compressed air is supplied to fuel nozzle assembly 106 that is integral to combustor 104. Fuel nozzle assembly 106 is in flow communication with combustion region 105. Fuel nozzle assembly 106 is also in flow communication with a fuel source (not shown in
Turning to
Turbine nozzle assembly 112 can include any number of nozzles 128 with each nozzle 128 including an airfoil 130. Hence, each turbine nozzle assembly 112 may include at least one airfoil 130. Each airfoil 130 may have a convex suction side 140 and a concave pressure side 142 (the latter obstructed in
Nozzle assembly 112 can also include at least one endwall 120, 122 (two shown) connected with airfoil(s) 130 along suction side 140, pressure side 142, trailing edge 148 and leading edge 144. In the examples shown, nozzle assembly 112 includes radially outer endwall 120 and radially inner endwall 122. Radially outer endwalls 120 are configured to align on the radially outer side of the static nozzle section 115 (
Each nozzle assembly 112 also includes a mounting rail 158 coupled to outer endwall 120 for mounting the nozzle assembly to casing 124 (
Stress in one or more mounting rails 158 can require maintenance. To address the stress, embodiments of the disclosure employ a stress relief structure 126 in one or more mounting rails 158 of nozzle assembly 112. Typically, stress relief structure 126 is implemented only in an aft mounting rail 158A that is coupled to outer endwall 120 adjacent an axially trailing edge 166 of outer endwall 120, but it can be used in any mounting rail 158 in one or more nozzle assemblies 112 of turbine 108. For purposes of description, stress relief structure 126 will be described relative to aft mounting rail 158A.
Stress relief structure 126 (hereafter “structure 126”) may include an end opening 170 defined in radial outer surface 160 of mounting rail 158. End opening 170 may be formed using any technique, for example, milling or wire electric discharge machining (EDM) into radial outer surface 160 of mounting rail 158. End opening 170 extends only partially into mounting rail 158, i.e., only part of its radial extent is above the radially outermost surface of outer endwall 120. Thus, end opening 170 extends through radial outer surface 160 of mounting rail 158 and is open facing in a generally radial outward direction. As shown in
Structure 126 may also include a slot 174 defined through rail thickness T (
Structure 126 also includes an oblong opening 180 defined through rail thickness T of mounting rail 158 and coupled to a radial inner end 182 (
Oblong opening 180 is arranged asymmetrically in a circumferential direction (Y) relative to slot 174. To relieve stress where desired, the asymmetry can take a variety of forms according to various embodiments of the disclosure. The various embodiments can be used individually or collectively. As shown in
Regarding the shape of oblong opening 180, in one embodiment, oblong opening 180 may be asymmetric by extending in mounting rail 158 more in one circumferential direction than in the other circumferential direction relative to slot 174. More specifically, as shown in
In another embodiment, as shown for example in
The location of arced surfaces 196 will be explained with further reference to
Returning to
In certain embodiments, stress relief structure 126 in mounting rail 158 may include oblong opening 180 defined through the rail thickness T (
The Cartesian coordinate values (Y and Z) and the radius of curvature values are non-dimensional values of from 0% to 100% convertible to distances by multiplying the values by a particular normalizing parameter value expressed in units of distance. That is, the Y and Z values and the radius of curvature values in the tables are percentages of the normalized parameter, so the multiplication of the actual, desired distance of the normalized parameter renders the actual coordinates of center of each arced surface 196A-E for oblong opening 180 for mounting rail 158 having that actual, desired distance of the normalized parameter. Here, as shown in
In this example, oblong opening 180 on the first circumferential side (left as shown) of slot 174 relieves more stress than the second side circumferential side (right as shown) using radius R1, and/or a shorter extent 184 of oblong opening 180. Oblong opening 180 can have any asymmetric shape to create a desired stress relief at a desired location in mounting rail 158.
In another embodiment, stress relief structure 126 in mounting rail 158 may include oblong opening 180 defined through rail thickness T (
Referring to
The Cartesian coordinate values are non-dimensional values of from 0% to 100% convertible to distances by multiplying the values by a particular normalizing parameter value expressed in units of distance. That is, again, the Y and Z values in TABLE II are percentages of the normalized parameter, so the multiplication of the actual, desired distance of the normalized parameter renders the actual coordinates for portion 216 of oblong opening 180 for mounting rail 158 having that actual, desired distance of the normalized parameter. Here again, as shown in
As noted, the values in the various tables described herein are non-dimensionalized values generated and shown to three decimal places for determining the nominal profile of the various surfaces at ambient, non-operating, or non-hot conditions, and do not take any coatings or fillets into account, though embodiments could account for other conditions, coatings, and/or fillets. In certain embodiments, to allow for typical manufacturing tolerances and/or coating thicknesses, ±values can be added to the normalization parameter, i.e., minimum X-wise extent 214 of mounting rail 158. For example, in one embodiment, a tolerance of +/−15 percent can be applied to minimum X-wise extent 214 of mounting rail 158 to define an envelope for the surface profile for a stress relief structure at cold or room temperature.
In other embodiments, to allow for typical manufacturing tolerances and/or coating thicknesses, ±values can be added to the values listed in the tables. For example, in one embodiment, a tolerance of +/−15 percent of a thickness of direction normal to any surface can define a profile envelope for a stress relief structure at cold or room temperature. In other words, a distance of 15 percent of a thickness in a direction normal to any surface along the surface profile can define a range of variation between measured points on an actual surface and ideal positions of those points, particularly at a cold or room temperature, as embodied by the disclosure. In another embodiment, a tolerance of +/−20 percent of a thickness of direction normal to any surface can define a profile envelope for the stress relief structure at cold or room temperature. The surface profiles, as embodied herein, are robust to these ranges of variation without impairment of mechanical and aerodynamic functions.
With further regard to the various embodiments of the shape of oblong opening 180 and/or portion 216, the arced surfaces 196 and/or data points listed in the tables may be joined smoothly with one another (with lines and/or arcs) to form a surface profile for portion 216 of oblong opening 180 and/or oblong opening 180, using any now known or later developed curve fitting technique generating a curved surface appropriate for nozzle assembly 112 and/or mounting rail 158. Curve fitting techniques may include but are not limited to: extrapolation, interpolation, smoothing, polynomial regression, and/or other mathematical curve fitting functions. The curve fitting technique may be performed manually and/or computationally, e.g., through statistical and/or numerical-analysis software.
Referring again to
Turbine nozzle assembly 112 may also include a planar seal 244 positioned in seal slot 242. Planar seal 244 is sized and shaped to slide and fit radially into seal slot 242 and includes a radially inner edge 246 shaped to match rounded surface 194 of oblong opening 180, e.g., part of portion 216 (
With reference again to
Embodiments of the disclosure provide a turbine nozzle assembly with a mounting rail stress relief structure that provides more precise stress relief, where needed. In one non-limiting example, the stress relief structure reduced the chance of cracking of the mounting rail within a maintenance interval to 15% from a typical 90%. Stress relief structure may also provide stress relief to adjacent structure of mounting rail such as but not limited to the trailing edge of the nozzle.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about,” “approximately,” and “substantially,” are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged; such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. “Approximately,” as applied to a particular value of a range, applies to both end values and, unless otherwise dependent on the precision of the instrument measuring the value, may indicate +/−10% of the stated value(s).
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
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