The present disclosure relates generally to turbine shroud assemblies, and more specifically to sealing of turbine shroud assemblies used with gas turbine engines.
Gas turbine engines are used to power aircraft, watercraft, power generators, and the like. Gas turbine engines typically include a compressor, a combustor, and a turbine. The compressor compresses air drawn into the engine and delivers high pressure air to the combustor. In the combustor, fuel is mixed with the high pressure air and is ignited. Products of the combustion reaction in the combustor are directed into the turbine where work is extracted to drive the compressor and, sometimes, an output shaft. Left-over products of the combustion are exhausted out of the turbine and may provide thrust in some applications.
Compressors and turbines typically include alternating stages of static vane assemblies and rotating wheel assemblies. The rotating wheel assemblies include disks carrying blades around their outer edges. When the rotating wheel assemblies turn, tips of the blades move along blade tracks included in static shrouds that are arranged around the rotating wheel assemblies. Such static shrouds may be coupled to an engine case that surrounds the compressor, the combustor, and the turbine.
Some shrouds are made up of a number of segments arranged circumferentially adjacent to one another to form a ring. Such shrouds may include sealing elements between segments to block air from leaking through the segments during operation of the gas turbine engine.
The present disclosure may comprise one or more of the following features and combinations thereof.
A turbine shroud assembly for use with a gas turbine engine may comprise a first shroud segment, a second shroud segment, and a plurality of seals. The first shroud segment may include a first carrier segment arranged circumferentially at least partway around a central axis and a first blade track segment supported by the first carrier segment to define a first portion of a gas path of the turbine shroud assembly. The first blade track segment may have a first shroud wall, a first attachment flange, and a second attachment flange. The first shroud wall may extend circumferentially partway around the central axis. The first attachment flange may extend radially outward from the first shroud wall. The second attachment flange may extend radially outward from the first shroud wall axially spaced apart from the first attachment flange. The first shroud wall may have a first radial outer surface and a first radial inner surface. The first radial outer surface may include a first portion and a second portion that extends circumferentially away from the first portion and is spaced radially outward from the first portion. The first shroud wall may be formed to include a first recess that extends circumferentially into the first shroud wall.
In some embodiments, the second shroud segment may be arranged circumferentially adjacent the first shroud segment about the central axis. The second shroud segment may include a second carrier segment arranged circumferentially at least partway around the central axis and a second blade track segment supported by the second carrier segment to define a second portion of the gas path of the turbine shroud assembly. The second blade track segment may have a second shroud wall, a first attachment flange, and a second attachment flange. The second shroud wall may extend circumferentially partway around the central axis. The first attachment flange may extend radially outward from the second shroud wall. The second attachment flange may extend radially outward from the second shroud wall axially spaced apart from the first attachment flange of the second blade track segment. The second shroud wall may have a second radial outer surface and a second radial inner surface. The second radial outer surface may include a first portion and a second portion that extends circumferentially away from the first portion of the second radial outer surface and is spaced radially outward from the first portion of the second radial outer surface. The second shroud wall may be formed to include a second recess that extends circumferentially into the second shroud wall.
In some embodiments, the plurality of seals may extend circumferentially into the first shroud segment and the second shroud segment to block gases from escaping the gas path radially between the first shroud segment and the second shroud segment. The plurality of seals may include a first strip seal and a second strip seal. The first strip seal may extend axially along the first portion of the first radial outer surface of the first shroud wall and the first portion of the second radial outer surface of the second shroud wall to block the gases from passing radially between and beyond the first shroud wall and the second shroud wall. The second strip seal may be located radially inward of the first strip seal and may extend circumferentially into the first recess formed in the first shroud wall of the first blade track segment and the second recess formed in the second shroud wall of the second blade track segment to provide a heat shield for the first strip seal to protect the first strip seal from heat of the gases in the gas path. The second strip seal may include an axial segment that extends axially between a first end and a second end thereof opposite the first end and an aft radial segment coupled with the second end of the axial segment and extending axially aft and radially outward from the second end of the axial segment toward the first strip seal.
In some embodiments, the first end of the axial segment may terminate in an axial direction to cause the aft radial segment and the axial segment to cooperate with the first strip seal to define a cavity radially between the first strip seal and the axial segment of the second strip seal. The cavity may have an open axial forward end and an at least partially closed axial aft end defined by the aft radial segment. The second strip seal may include a forward radial segment coupled with the first end of the axial segment and extending axially forward and radially outward from the first end of the axial segment toward the first strip seal.
In some embodiments, the first recess of the first shroud wall may include a first radially-extending portion that extends radially inward and axially aft, an axially-extending portion that extends axially aft from the first radially-extending portion, and a second radially-extending portion that extends radially outward and axially aft from the axially-extending portion. The first radially-extending portion may extend radially inward from the first portion of the first radial outer surface of the first shroud wall. The second radially-extending portion may extend radially outward to the first portion of the first radial outer surface of the first shroud wall. The axially-extending portion may be radially spaced apart from the first portion of the first radial outer surface of the first shroud wall.
In some embodiments, the first carrier segment may include a first outer wall, a first flange, a second flange, a third flange, and a fourth flange. The first flange may extend radially inward from the first outer wall. The second flange may be axially spaced apart from the first flange and may extend radially inward from the first outer wall. The third flange may extend radially inward from the first outer wall and may be located axially between the first flange and the second flange. The fourth flange may extend radially inward from the first outer wall and may be located axially between the third flange and the second flange. The first strip seal may include a body segment, a forward segment, and an aft segment. The body segment may extend axially along the first portion of the first radial outer surface of the first shroud wall and the first portion of the second radial outer surface of the second shroud wall. The forward segment may be coupled to a first end of the body segment and may extend axially forward and radially outward from the first end of the body segment into the first flange of the first carrier segment. The aft segment may be coupled to a second end of the body segment opposite the first end thereof and may extend axially aft and radially outward from the second end of the body segment. The aft segment may be located axially aft of the second flange of the first carrier segment.
In some embodiments, the plurality of seals may include a damping segment that extends along a curvilinear path and is located radially outward of the first strip seal and axially between the first flange and the second flange of the first carrier segment. The damping segment may be formed to include a first radially-extending portion at a forward end of the damping segment that extends into the third flange of the first carrier segment and a second radially-extending portion at an aft end of the damping segment that extends into the fourth flange of the first carrier segment. The damping segment may be w-shaped and may include a curved intermediate portion that extends between and interconnects the first radially-extending portion and the second radially-extending portion. The curved intermediate portion may engage the first strip seal to urge the first strip seal radially inwardly against the first portion of the first radial outer surface of the first shroud wall and the first portion of the second radial outer surface of the second shroud wall.
In some embodiments, the first strip seal may be formed to include at least one hole extending radially through the first strip seal to direct cooling air radially inwardly through the at least one hole toward the second strip seal to cool the second strip seal.
According to another aspect of the present disclosure, a turbine shroud assembly for use with a gas turbine engine may comprise a first shroud segment, a second shroud segment, and a plurality of seals. The first shroud segment may include a first carrier segment arranged circumferentially at least partway around a central axis and a first blade track segment supported by the first carrier segment to define a first portion of a gas path of the turbine shroud assembly. The first blade track segment may have a first shroud wall that extends circumferentially partway around the central axis and a first attachment feature that extends radially outward from the first shroud wall. The first shroud wall may define a first radial outer surface. The second shroud segment may be arranged circumferentially adjacent the first shroud segment about the central axis. The second shroud segment may include a second carrier segment arranged circumferentially at least partway around the central axis and a second blade track segment supported by the second carrier segment to define a second portion of the gas path of the turbine shroud assembly. The second blade track segment may have a second shroud wall that extends circumferentially partway around the central axis and a second attachment feature that extends radially outward from the second shroud wall. The second shroud wall may define a second radial outer surface.
In some embodiments, the plurality of seals may extend circumferentially into the first shroud segment and the second shroud segment. The plurality of seals may include a first seal and a second seal. The first seal may extend axially along the first radial outer surface of the first shroud wall and the second radial outer surface of the second shroud wall. The second seal may be located radially inward of the first seal and may extend circumferentially into the first blade track segment and the second blade track segment. The second seal may include an axial segment and an aft radial segment. The axial segment may extend axially between a first end and a second end thereof opposite the first end. The aft radial segment may be coupled with the second end of the axial segment and may extend axially aft and radially outward from the second end of the axial segment toward the first seal.
In some embodiments, the first end of the axial segment may terminate in an axial direction to cause the aft radial segment and the axial segment to cooperate with the first seal to define a cavity radially between the first seal and the axial segment of the second seal. The cavity may have an open axial forward end and an at least partially closed axial aft end defined by the aft radial segment. The second seal may include a forward radial segment coupled with the first end of the axial segment and extending axially forward and radially outward from the first end of the axial segment toward the first seal.
In some embodiments, the first shroud wall may be formed to include a first recess that extends circumferentially into the first shroud wall and the second shroud wall may be formed to include a second recess that extends circumferentially into the second shroud wall. The second seal may extend circumferentially into each of the first recess and the second recess to extend therebetween. The first recess of the first shroud wall may include an axially-extending portion that extends axially aft and a radially-extending portion that extends radially outward and axially aft from the axially-extending portion.
In some embodiments, the first carrier segment may include a first outer wall, a first flange, a second flange, a third flange, and a fourth flange. The first flange may extend radially inward from the first outer wall. The second flange may be axially spaced apart from the first flange and may extend radially inward from the first outer wall. The third flange may extend radially inward from the first outer wall and may be located axially between the first flange and the second flange. The fourth flange may extend radially inward from the first outer wall and may be located axially between the third flange and the second flange. The first seal may include a body segment, a forward segment, and an aft segment. The body segment may extend axially along the first radial outer surface of the first shroud wall and the second radial outer surface of the second shroud wall. The forward segment may be coupled to a first end of the body segment and may extend axially forward and radially outward from the first end of the body segment into the first flange of the first carrier segment. The aft segment may be coupled to a second end of the body segment opposite the first end thereof and may extend axially aft and radially outward from the second end of the body segment. The aft segment may be located axially aft of the second flange of the first carrier segment.
In some embodiments, the plurality of seals may include a damping segment that extends along a curvilinear path. The damping segment may be located radially outward of the first seal. The damping segment may be formed to include a first radially-extending portion at a forward end of the damping segment that extends into the third flange of the first carrier segment, a second radially-extending portion at an aft end of the damping segment that extends into the fourth flange of the first carrier segment, and a curved intermediate portion that extends between and interconnects the first radially-extending portion and the second radially-extending portion. The curved intermediate portion may engage the first seal to urge the first seal radially inwardly against the first radial outer surface of the first shroud wall and the second radial outer surface of the second shroud wall.
A method of assembling a turbine shroud assembly for use with a gas turbine engine may comprise assembling a first shroud segment by coupling a first blade track segment with a first carrier segment to support the first blade track segment radially inward of the first carrier segment. The method may comprise assembling a second shroud segment by coupling a second blade track segment with a second carrier segment to support the second blade track segment radially inward of the second carrier segment. The method may comprise locating a first seal on a first radial outer surface of the first blade track segment. The method may comprise locating a second seal in a first recess that extends circumferentially into the first blade track segment so that the second seal is located radially inwardly of the first seal. The method may comprise locating a damping segment on a radially outer surface of the first seal so that the damping segment engages the first seal and the first carrier segment.
In some embodiments, the first carrier segment may include a first outer wall, a first flange, a second flange, a third flange, and a fourth flange. The first flange may extend radially inward from the first outer wall. The second flange may be axially spaced apart from the first flange and extending radially inward from the first outer wall. The third flange may extend radially inward from the first outer wall and may be located axially between the first flange and the second flange. The fourth flange may extend radially inward from the first outer wall and may be located axially between the third flange and the second flange. The method may comprise locating a first portion of the damping segment in the third flange of the first carrier segment and a second portion of the damping segment in the fourth flange of the first carrier segment and urging the first seal radially inwardly against the first radial outer surface of the first blade track segment through engagement of the damping segment with the third flange and the fourth flange. The method may comprise directing cool air radially inwardly through at least one hole formed in the first seal toward the second seal to cool the second seal.
These and other features of the present disclosure will become more apparent from the following description of the illustrative embodiments.
For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
An illustrative aerospace gas turbine engine 10 includes a fan 12, a compressor 14, a combustor 16, and a turbine 18 as shown in
The turbine 18 includes at least one turbine wheel assembly 20 and a turbine shroud assembly 22 positioned to surround the turbine wheel assembly 20 as shown in
The turbine shroud assembly 22 includes a plurality of shroud segments and pluralities of seals between adjacent shroud segments as suggested in
The plurality of seals 30 in the illustrative embodiment includes a first strip seal 44, a second strip seal 46, and a damping segment 48 as shown in
The second shroud segment 28 is arranged circumferentially adjacent the first shroud segment 26 about the central axis 11. A circumferential gap G is formed between the first shroud segment 26 and the second shroud segment 28 as shown in
The first shroud segment 26 includes a first carrier segment 32, a first blade track segment 34, and a first retainer 36 as shown in
The second shroud segment 28 includes a second carrier segment 38, a second blade track segment 40, and a second retainer 42 as shown in
The plurality of seals 30 extends circumferentially into the first shroud segment 26 and the second shroud segment 28 as shown in
Degradation and fluttering of strip seals may be a concern in turbine shroud assemblies. To minimize degradation of the first strip seal 44, the second strip seal 46 is located radially inward of the first strip seal 44 to protect the first strip seal 44 from heat of the gases in the gas path 25. Further, to minimize fluttering, and thus, reduce the possibility of failure of the first strip seal 44, the second strip seal 46 reduces a pressure load applied to the first strip seal 44 of the present disclosure from the gases in the gas path 25 so that the first strip seal 44 is urged radially inwardly against the blade track segments 34, 40 and any flutter or vibration is dampened.
Turning back to the first shroud segment 26, the first carrier segment 32 of the first shroud segment 26 includes a first outer wall 50, a first flange 52, and a second flange 54 as shown in
The first flange 52 of the first carrier segment 32 includes a first wall 62 formed to include a radially inward facing surface 64 as shown in
The first carrier segment 32 further includes a third flange 56 and a fourth flange 58 as shown in
The third flange 56 of the first carrier segment 32 is formed to include a second slot 68 as shown in
The first blade track segment 34 includes a first shroud wall 72 and a first attachment feature 74 that extends radially outward from the first shroud wall 72 as shown in
The first radial outer surface 76 of the first shroud wall 72 includes a first portion 76A and a second portion 76B as shown in
The circumferential end 34B of the first shroud wall 72 is formed to include a first recess 78 extending circumferentially into the first shroud wall 72 to receive the second strip seal 46 therein as shown in
In the illustrative embodiment, the first retainer 36 includes a mount pin 37 and a mount plug 39 as shown in
The second carrier segment 38 of the second shroud segment 28 includes a second outer wall 45, a fifth flange 47, and a sixth flange 49 as shown in
The second carrier segment 38 further includes a seventh flange 53 and an eighth flange 55 as shown in
The seventh flange 53 of the second carrier segment 38 is formed to include a fifth slot 57 as shown in
The second blade track segment 40 includes a second shroud wall 61 and a second attachment feature 63 that extends radially outward from the second shroud wall 61 as shown in
The second radial outer surface 65 of the second shroud wall 61 includes a first portion 65A and a second portion 65B as shown in
The circumferential end 40B is formed to include a second recess 67 extending circumferentially into the second shroud wall 61 to receive the second strip seal 46 therein as shown in
The plurality of seals 30 includes the first strip seal 44, the second strip seal 46, and the damping segment 48 shown in
The first strip seal 44 includes a body segment 84, a forward segment 86, and an aft segment 88 as shown in
The aft segment 88 of the first strip seal 44 is coupled to the second end 84B of the body segment 84 as shown in
A radial inner surface of the body segment 84 directly contacts the first portions 76A, 65A of the shroud walls 72, 61 as shown in
The first pocket 80 of the first blade track segment 34 and the second pocket 69 of the second blade track segment 40 retain the body segment 84 of the first strip seal 44 circumferentially between the first blade track segment 34 and the second blade track segment 40 as suggested in
The second strip seal 46 is located radially inward of the first strip seal 44 as shown in
The second strip seal 46 includes an axial segment 90 and a forward radial segment 92 as shown in
The axial segment 90 of the second strip seal 46 is located in the axially-extending portions 78B, 67B of the recesses 78, 67 as shown in
The forward radial segment 92 of the second strip seal 46, the first strip seal 44, and the axial segment 90 of the second strip seal 46 cooperate to form a cavity 94 radially between the first strip seal 44 and the second strip seal 46 as shown in
As shown in
Due to the third pressure P3 of the gases radially outward of the first strip seal 44 being greater than the fourth pressure P4 of the gases in the cavity 94, the first strip seal 44 is forced radially inwardly against the blade track segments 34, 40. The second strip seal 46, thus, reduces a pressure load applied to the first strip seal 44 from the gases in the gas path 25 (as compared to direct exposure to the first pressure P1). As an example, without the second strip seal 46, the gases in the gas path 25 may force the first strip seal 44 radially outward such that the first strip seal 44 does not engage each of the blade track segments 34, 40. The first pressure P1 of the gases near the axial forward end 34A of the first blade track segment 34 force the second strip seal 46 radially outwardly within the recesses 78, 67 such that the axial segment 90 of the second strip seal 46 engages radially inwardly facing surfaces of the recesses 78, 67 as shown in
In some embodiments, because the first strip seal 44 is forced radially inwardly due to the pressure differential between the third pressure P3 and the fourth pressure P4, the damping segment 48 is omitted as shown in
The curved intermediate portion 99 extends between a forward end 99A and an aft end 99B thereof. The first radially-extending portion 96 extends axially forward and radially outward from the forward end 99A of the curved intermediate portion 99 and into the second slot 68 formed in the third flange 56 of the first carrier segment 32 as shown in
The engagement between the first radially-extending portion 96 and the second slot 68 and the second radially-extending portion 98 and the third slot 70 applies a force to the body segment 84 of the first strip seal 44. The force urges the body segment 84 of the first strip seal 44 radially inward against the first and second portions 76A, 65A of the shroud walls 72, 61.
In some embodiments, the body segment 84 of the first strip seal 44 is formed to include at least one hole 27 as shown in
In some embodiments, the turbine shroud assembly 22 further includes strip seals 102, 104, 106, 108, 110 as shown in
Another embodiment of a turbine shroud assembly 222 in accordance with the present disclosure is shown in
As compared to the turbine shroud assembly 22, the turbine shroud assembly 222 includes different shaped recesses 278, 267 formed in the blade track segments 234, 240 and a different shaped second strip seal 246. The first recess 278 extends circumferentially into a first shroud wall 272 of the first blade track segment 234 to receive the second strip seal 246 therein as shown in
A width of the axially-extending portion 278B of the first recess 278 remains constant throughout the axially-extending portion 278B. A width of the first radially-extending portion 278A decreases as the first radially-extending portion 278A extends radially outwardly from the axially-extending portion 278B as shown in
The second recess 267 extends circumferentially into a second shroud wall 261 of the second blade track segment 240 to receive the second strip seal 246 therein as shown in
A width of the axially-extending portion 267B of the second recess 267 remains constant throughout the axially-extending portion 278B. A width of the first radially-extending portion 267A decreases as the first radially-extending portion 267A extends radially outwardly from the axially-extending portion 267B as shown in
As compared to the second strip seal 46, the second strip seal 246 has a different shaped forward radial segment 292 as shown in
Another embodiment of a turbine shroud assembly 322 in accordance with the present disclosure is shown in
As compared to the turbine shroud assembly 22, the turbine shroud assembly 322 includes a different second strip seal 346 and a different recess 378. The second strip seal 346 includes an axial segment 390 and an aft radial segment 393 as shown in
The first recess 378 of the first shroud wall 72 includes an axially-extending portion 378B that extends axially aft and a second radially-extending portion 378C that extends radially outward and axially aft from the axially-extending portion 378B as shown in
The aft radial segment 393 is located in the second radially-extending portions 378C of the recesses 78 as shown in
The aft radial segment 393 of the second strip seal 346, the first strip seal 44, and the axial segment 390 of the second strip seal 346 cooperate to form a cavity 394 radially between the first strip seal 44 and the second strip seal 346 as shown in
Another embodiment of a turbine shroud assembly 422 in accordance with the present disclosure is shown in
As compared to the turbine shroud assembly 22, the turbine shroud assembly 422 includes a different second strip seal 446 and a different recess 478. The second strip seal 446 includes an axial segment 490, a forward radial segment 492, and an aft radial segment 493 as shown in
The forward radial segment 492 is coupled with the first end 490A of the axial segment 490 to extend axially forward and radially outward from the first end 490A of the axial segment 490 toward the first strip seal 44. Illustratively, the forward radial segment 492 and the axial segment 490 both extend along straight paths, and an obtuse angle is formed between the forward radial segment 492 and the axial segment 490.
The first recess 478 of the first shroud wall 72 includes a first radially-extending portion 478A that extends radially inward and axially aft, an axially-extending portion 478B that extends axially aft from the first radially-extending portion 478A, and a second radially-extending portion 478C that extends radially outward and axially aft from the axially-extending portion 478B as shown in
The forward radial segment 492 is located in the first radially-extending portions 478A of the recesses 478 as shown in
The aft radial segment 493 of the second strip seal 446, the first strip seal 44, the forward radial segment 492 of the second strip seal 446, and the axial segment 490 of the second strip seal 446 cooperate to form a cavity 494 radially between the first strip seal 44 and the second strip seal 446 as shown in
While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
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