The present disclosure relates generally to turbine shroud assemblies, and more specifically to sealing turbine shroud assemblies used with gas turbine engines.
Gas turbine engines are used to power aircraft, watercraft, power generators, and the like. Gas turbine engines typically include a compressor, a combustor, and a turbine. The compressor compresses air drawn into the engine and delivers high pressure air to the combustor. In the combustor, fuel is mixed with the high pressure air and is ignited. Products of the combustion reaction in the combustor are directed into the turbine where work is extracted to drive the compressor and, sometimes, an output shaft. Left-over products of the combustion are exhausted out of the turbine and may provide thrust in some applications.
Compressors and turbines typically include alternating stages of static vane assemblies and rotating wheel assemblies. The rotating wheel assemblies include disks carrying blades around their outer edges. When the rotating wheel assemblies turn, tips of the blades move along blade tracks included in static shrouds that are arranged around the rotating wheel assemblies. Such static shrouds may be coupled to an engine case that surrounds the compressor, the combustor, and the turbine.
Some shrouds are made up of a number of segments arranged circumferentially adjacent to one another to form a ring. Such shrouds may include sealing elements between segments to block air from leaking through the segments during operation of the gas turbine engine.
The present disclosure may comprise one or more of the following features and combinations thereof.
A turbine shroud assembly for use with a gas turbine engine may comprise a first shroud segment, a second shroud segment, and a seal assembly. The first shroud segment may include a first carrier segment arranged circumferentially at least partway around a central axis and a first blade track segment supported by the first carrier segment to define a first portion of a gas path of the turbine shroud assembly. The first blade track segment may have a first shroud wall that extends circumferentially partway around the central axis and a first attachment feature that extends radially outward from the first shroud wall. The first shroud wall may have a first radial outer surface and a first radial inner surface. The second shroud segment may be arranged circumferentially adjacent the first shroud segment about the central axis. The second shroud segment may include a second carrier segment arranged circumferentially at least partway around the central axis and a second blade track segment supported by the second carrier segment to define a second portion of the gas path of the turbine shroud assembly. The second blade track segment may have a second shroud wall that extends circumferentially partway around the central axis and a second attachment feature that extends radially outward from the second shroud wall. The second shroud wall may have a second radial outer surface and a second radial inner surface.
In some embodiments, the seal assembly may be configured to block gases from escaping the gas path radially between the first shroud segment and the second shroud segment. The seal assembly may include a strip seal and a damping coil. The strip seal may have an axial segment that extends axially along the first radial outer surface of the first shroud wall and the second radial outer surface of the second shroud wall to block the gases from passing radially between and beyond the first shroud wall and the second shroud wall. The damping coil may be arranged axially along the axial segment of the strip seal to apply a radial inward force to the axial segment of the strip seal so that the strip seal is urged radially inwardly to maintain engagement of the strip seal with the first shroud wall and the second shroud wall while allowing for radial misalignment of the first blade track segment relative to the second blade track segment during use of the turbine shroud assembly.
In some embodiments, the first carrier segment and the second carrier segment may cooperate to define a coil-receiving space that opens radially inwardly and receives the damping coil therein. The first carrier segment may include a first outer wall, a first flange, a second flange, a third flange, and a fourth flange. The first flange may extend radially inward from the first outer wall. The second flange may be axially spaced apart from the first flange and may extend radially inward from the first outer wall. The third flange may extend radially inward from the first outer wall and may be located axially between the first flange and the second flange. The fourth flange may extend radially inward from the first outer wall and may be located axially between the third flange and the second flange. The damping coil may be located axially between the first flange of the first carrier segment and the third flange of the first carrier segment.
In some embodiments, the first carrier segment may include a radial inner surface that extends axially between the first flange of the first carrier segment and the third flange of the first carrier segment. The damping coil may be located radially between the radial inner surface of the first carrier segment and the axial segment of the strip seal to engage each of the radial inner surface of the first carrier segment and the axial segment of the strip seal. The axial segment of the strip seal may extend between a first end and second end thereof opposite the first end. The strip seal may include a forward radial segment that extends axially forward and radially outward from the first end of the axial segment into the first carrier segment and an aft radial segment that extends axially aft and radially outward from the second end of the axial segment.
In some embodiments, the first carrier segment may include a first outer wall, a first flange, a second flange, a third flange, and a fourth flange. The first flange may extend radially inward from the first outer wall. The second flange may be axially spaced apart from the first flange and may extend radially inward from the first outer wall. The third flange may extend radially inward from the first outer wall and may be located axially between the first flange and the second flange. The fourth flange may extend radially inward from the first outer wall and may be located axially between the third flange and the second flange.
In some embodiments, the forward radial segment of the strip seal may extend into the first flange of the first carrier segment. The aft radial segment of the strip seal may be located axially aft of the second flange of the first carrier segment. The damping coil may be located axially between the first flange of the first carrier segment and the third flange of the first carrier segment. The forward radial segment of the strip seal may extend axially forward and radially outward from the first end of the axial segment into a slot formed in the first carrier segment to axially locate the strip seal relative to the first carrier segment.
In some embodiments, the forward radial segment may include a first portion that extends along a curved path axially forward and radially outward from the first end of the axial segment and a second portion that extends radially outward from the first portion along a straight path. The aft radial segment of the strip seal may be located axially aft of the first carrier segment and may engage an aft wall of the first carrier segment to axially locate the strip seal relative to the first carrier segment. The aft radial segment may include a first portion that extends along a curved path axially aft and radially outward from the second end of the axial segment and a second portion that extends radially outward from the first portion along a straight path.
In some embodiments, the first attachment feature of the first blade track segment may include a first attachment flange that extends radially outward from the first shroud wall and a second attachment flange that extends radially outward from the first shroud wall and axially spaced apart from the first attachment flange. The second attachment feature of the second blade track segment may include a third attachment flange that extends radially outward from the second shroud wall and a fourth attachment flange that extends radially outward from the second shroud wall and axially spaced apart from the third attachment flange. The damping coil may be located circumferentially between the first attachment flange of the first blade track segment and the third attachment flange of the second blade track segment.
According to another aspect of the present disclosure, a turbine shroud assembly for use with a gas turbine engine may comprise a first shroud segment, a second shroud segment, and a seal assembly. The first shroud segment may include a first carrier segment arranged circumferentially at least partway around a central axis and a first blade track segment supported by the first carrier segment to define a first portion of a gas path of the turbine shroud assembly. The first blade track segment may have a first shroud wall that extends circumferentially partway around the central axis and a first attachment feature that extends radially outward from the first shroud wall. The second shroud segment may be arranged circumferentially adjacent the first shroud segment about the central axis. The second shroud segment may include a second carrier segment arranged circumferentially at least partway around the central axis and a second blade track segment supported by the second carrier segment to define a second portion of the gas path of the turbine shroud assembly. The second blade track segment may have a second shroud wall that extends circumferentially partway around the central axis and a second attachment feature that extends radially outward from the second shroud wall. The seal assembly may be configured to block gases from escaping the gas path radially between the first shroud segment and the second shroud segment. The seal assembly may include a strip seal and a damping coil. The strip seal may extend axially along the first shroud wall and the second shroud wall. The damping coil may be arranged along the strip seal to apply a radial inward force to the strip seal so that the strip seal is urged radially inwardly to maintain engagement of the strip seal with the first shroud wall and the second shroud wall.
In some embodiments, the first carrier segment may include a first outer wall, a first flange, a second flange, a third flange, and a fourth flange. The first flange may extend radially inward from the first outer wall. The second flange may be axially spaced apart from the first flange and may extend radially inward from the first outer wall. The third flange may extend radially inward from the first outer wall and may be located axially between the first flange and the second flange. The fourth flange may extend radially inward from the first outer wall and may be located axially between the third flange and the second flange. The damping coil may be located axially between the first flange of the first carrier segment and the third flange of the first carrier segment.
In some embodiments, the first carrier segment may include a radial inner surface that extends axially between the first flange of the first carrier segment and the third flange of the first carrier segment. The damping coil may be located radially between the radial inner surface of the first carrier segment and the strip seal to engage each of the radial inner surface of the first carrier segment and the strip seal. The strip seal may include an axial segment, a forward radial segment, and an aft radial segment. The axial segment may extend axially along the first shroud wall and the second shroud wall between a first end and a second end thereof opposite the first end. The forward radial segment may extend axially forward and radially outward from the first end of the axial segment into the first flange of the first carrier segment. The aft radial segment may extend axially aft and radially outward from the second end of the axial segment. The aft radial segment of the strip seal may be located axially aft of the second flange of the first carrier segment.
In some embodiments, the damping coil may extend axially along the axial segment of the strip seal to apply the radial inward force to the axial segment of the strip seal so that the axial segment of the strip seal engages each of the first shroud wall and the second shroud wall. The first attachment feature of the first blade track segment may include a first attachment flange that extends radially outward from the first shroud wall and a second attachment flange that extends radially outward from the first shroud wall and axially spaced apart from the first attachment flange. The second attachment feature of the second blade track segment may include a third attachment flange that extends radially outward from the second shroud wall and a fourth attachment flange that extends radially outward from the second shroud wall and axially spaced apart from the third attachment flange. The damping coil may be located circumferentially between the first attachment flange of the first blade track segment and the third attachment flange of the second blade track segment.
A method of assembling a turbine shroud assembly for use with a gas turbine engine may comprise assembling a first shroud segment by coupling a first blade track segment with a first carrier segment to support the first blade track segment radially inward of the first carrier segment. The method may include assembling a second shroud segment by coupling a second blade track segment with a second carrier segment to support the second blade track segment radially inward of the second carrier segment. The method may include locating a strip seal on a first radial outer surface of the first blade track segment and a second radial outer surface of the second blade track segment. The method may include locating a damping coil radially between the first carrier segment and the strip seal so that the damping coil engages the first carrier segment and the strip seal. The method may include applying a radial inward force to the strip seal with the damping coil to maintain engagement of the strip seal with the first radial outer surface of the first blade track segment and the second radial outer surface of the second blade track segment in response to radial misalignment of the first blade track segment relative to the second blade track segment.
In some embodiments, the step of applying a radial inward force includes applying the radial inward force along a centerline of the strip seal located between circumferential ends of the strip seal. In some embodiments, the step of locating a strip seal includes locating a forward radial segment of the strip seal in a slot formed in a first flange of the first carrier segment and locating an aft radial segment of the strip seal axially aft of the first carrier segment.
These and other features of the present disclosure will become more apparent from the following description of the illustrative embodiments.
For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
An illustrative aerospace gas turbine engine 10 includes a fan 12, a compressor 14, a combustor 16, and a turbine 18 as shown in
The turbine 18 includes at least one turbine wheel assembly 20 and a turbine shroud assembly 22 positioned to surround the turbine wheel assembly 20 as shown in
The turbine shroud assembly 22 includes a plurality of shroud segments and a plurality of seal assemblies between adjacent shroud segments as suggested in
The seal assembly 30 in the illustrative embodiment includes a strip seal 44 and a damping coil 46 as shown in
The second shroud segment 28 is arranged circumferentially adjacent the first shroud segment 26 about the central axis 11. A circumferential gap G is formed between the first shroud segment 26 and the second shroud segment 28 as shown in
The first shroud segment 26 includes a first carrier segment 32, a first blade track segment 34, and a first retainer 36 as shown in
The second shroud segment 28 includes a second carrier segment 38, a second blade track segment 40, and a second retainer 42 as shown in
The seal assembly 30 extends circumferentially into the first shroud segment 26 and the second shroud segment 28 as shown in
Radial misalignment of the first blade track segment 34 relative to the second blade track segment 40 (or vice versa) may be a concern in turbine shroud assemblies. During radial misalignment of the blade track segments 34, 40, the strip seal 44 may not engage each of the blade track segments 34, 40. If the strip seal 44 does not engage each of the blade track segments 34, 40, gases from the gas path 25 may pass radially between and beyond the first shroud segment 26 and the second shroud segment 28. To allow for radial misalignment of the first blade track segment 34 relative to the second blade track segment 40, and thus, reduce the possibility of leakage of gases between the shroud segments 26, 28, the damping coil 46 applies a radial inward force to the strip seal 44 so that the strip seal 44 is urged radially inwardly to maintain engagement of the strip seal 44 with the blade track segments 34, 40, even during radial misalignment of the blade track segments 34, 40 as suggested in
Turning back to the first shroud segment 26, the first carrier segment 32 of the first shroud segment 26 includes a first outer wall 50, a first flange 52, and a second flange 54 as shown in
The first flange 52 of the first carrier segment 32 includes a first wall 62 formed to include a radially inward facing surface 64 as shown in
The first carrier segment 32 further includes a third flange 56 and a fourth flange 58 as shown in
The first blade track segment 34 includes a first shroud wall 72 and a first attachment feature 74 that extends radially outward from the first shroud wall 72 as shown in
The first radial outer surface 76 of the first shroud wall 72 includes a first portion 76A and a second portion 76B as shown in
In the illustrative embodiment, the first retainer 36 includes a mount pin 37 and a mount plug 39 as shown in
The second carrier segment 38 of the second shroud segment 28 includes a second outer wall 45, a fifth flange 47, and a sixth flange 49 as shown in
The second carrier segment 38 further includes a seventh flange 53 and an eighth flange 55 as shown in
The second blade track segment 40 includes a second shroud wall 61 and a second attachment feature 63 that extends radially outward from the second shroud wall 61 as shown in
The second radial outer surface 65 of the second shroud wall 61 includes a first portion 65A and a second portion 65B as shown in
The seal assembly 30 includes the strip seal 44 and the damping coil 46 as shown in
The strip seal 44 includes an axial segment 84, a forward radial segment 86, and an aft radial segment 88 as shown in
The aft radial segment 88 of the strip seal 44 is coupled to the second axial end 84B of the axial segment 84 as shown in
A radial inner surface of the axial segment 84 directly contacts the first portions 76A, 65A of the shroud walls 72, 61 as shown in
The first pocket 80 of the first blade track segment 34 and the second pocket 69 of the second blade track segment 40 retain the axial segment 84 of the strip seal 44 circumferentially between the first blade track segment 34 and the second blade track segment 40 as suggested in
The damping coil 46 is arranged radially outward of the strip seal 44 as shown in
The damping coil 46 is received in a coil-receiving space 48 as shown in
The damping coil 46 is blocked from axial movement by the first flange 52, the fifth flange 47, the third flange 56, and the seventh flange 53 as suggested in
The damping coil 46 includes an outer surface 46A and an inner surface 46B opposite the outer surface 46A as shown in
As shown in
The damping coil 46 applies the radial inward force along a centerline C of the axial segment 84 of the strip seal 44 defined between circumferential ends of the axial segment 84 as shown in
During radial misalignment of the blade track segments 34, 40, the axial segment 84 of the strip seal 44 does not lie flush with the first portion 76A of the first radial outer surface 76 of the first shroud wall 72 and the first portion 65A of the second radial outer surface 65 of the second shroud wall 61, as shown in
As another example, if the second blade track segment 40 is located more radially inward as compared to the first blade track segment 34, the axial segment 84 of the strip seal 44 pivots around a circumferential corner 96 (i.e., a fulcrum) of the first shroud wall 72 so that the axial segment 84 pivots to engage the first portion 65A of the second radial outer surface 65 of the second shroud wall 61. Thus, the circumferential corner 94, 96 around which the axial segment 84 pivots is determined by which blade track segment 34, 40 is located more radially outward as compared to the other blade track segment 34, 40.
Without the damping coil 46, a radial gap is formed during radial misalignment of the blade track segments 34, 40 between the axial segment 84 of the strip seal 44 and one of the shroud walls 72, 61 such that the strip seal 44 does not engage each of the shroud walls 72, 61. The damping coil 46 ensures that the strip seal 44 engages each of the shroud walls 72, 61 without the use of other seals, such as w-seals.
In some embodiments, the turbine shroud assembly 22 further includes strip seals 102, 104, 106, 108, 110 as shown in
While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
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