The present invention relates generally to a gas turbine engine, and more specifically to an industrial gas turbine engine with spent airfoil cooling air discharged into a combustor.
The current state-of-the-art in gas turbine vane OD (outer diameter) multi-cooling feed is disclosed, for example, in the prior art patent U.S. Pat. No. 8,961,108 issued to Bergman et al. on Feb. 24, 2015 (see Bergman et al.,
In this current state-of-the-art multi-feed cooling technique of the Bergman et al. patent, the first plenum supplied by the compressor high pressure air feeds the first passage and second passages. The first passage supplies the compressor bleed high pressure cooling air to the adjacent BOAS. The second passage is routed through the mounting hook and supplies the same (first) plenum cooling air to the vane OD and the airfoil leading edge. The second plenum, supplied by the compressor from an earlier stage of the compressor and therefore has lower pressure then feeds the third passage from the vane OD into the trailing edge cooling channels of the airfoil. The second passage cooling air then exits the leading edge through film holes and the third passage cooling air exits the trailing edge of the airfoil to mix with the hot gas stream passing through the turbine. The mixing of spent cooling air with the hot gas stream results in performance and power losses to the machine. Higher pressure air also introduces leakages at the vane OD endwall, which in this technique were reduced with the addition of multiple seals, shown, for example, in the Bergman et al. patent. However, with high pressure or over-pressurized cooling air, these seals can contribute to large leaks of the cooling air into the gas path.
Introduction of over-pressurized cooling air recirculated through the turbine stator vane would introduce a significant amount of leakage flow at the OD and ID (inner diameter) if used for cooling the surrounding hooks, pre-swirler or U-rings, downstream ring segments, and the back side of vane endwalls. A second lower-pressure source is introduced and an updated configuration to fit multiple feed plumbing into the vane OD was developed here to address this issue.
The present invention advantageously provides a method and system for the use of multiple feed and extraction tubes for cooling of turbine stator vanes. Specifically, the present invention relates generally to cooled turbine components and specifically to turbine stator vanes fed with cooling air having multiple pressures including recirculated cooling air which has been over-pressurized relative to the compressor exit to reduce leakages while enhancing power output and thermodynamic efficiency. A higher pressure cooling air is passed through a stator vane in a closed loop cooling circuit in which the spent cooling air is then discharged into the combustor. The higher pressure cooling air is required to provide both cooling for the stator vane and have enough pressure to flow into the combustor. A lower pressure cooling air is used to provide cooling for the endwalls and hooks of the stator vane, where this spent cooling air is then discharged into the hot gas stream.
In one embodiment, a stator vane assembly for a gas turbine engine having a closed loop cooling circuit includes: a casing or vane carrier; a higher pressure cooling air supply passage in the casing or vane carrier; a higher pressure cooling air exit passage in the casing or vane carrier; a stator vane including an airfoil and being secured to the casing or vane carrier; an outer diameter endwall cavity formed between the casing or vane carrier and the stator vane; an internal airfoil cooling circuit formed within the airfoil of the stator vane; a first higher pressure cooling air feed tube extending through the outer diameter endwall cavity and connecting the higher pressure cooling air supply passage to the internal airfoil cooling circuit of the airfoil of the stator vane; and, a second higher pressure cooling air feed tube extending through the outer diameter endwall cavity and connecting the internal airfoil cooling circuit of the airfoil of the stator vane to the higher pressure cooling air exit passage.
Another aspect of the embodiment includes inner diameter endwall cavity formed on an inner diameter of the stator vane; a lower pressure cooling air supply passage in the outer diameter platform and opening into the outer diameter endwall cavity; a lower pressure cooling air bypass passage in the airfoil of the stator vane connecting the outer diameter endwall cavity to the inner diameter endwall cavity; an outer diameter lower pressure exit hole connected to the outer diameter endwall cavity; and an inner diameter lower pressure exit hole connected to the inner diameter endwall cavity.
In one aspect of the embodiment, the higher pressure cooling air supply passage, the higher pressure cooling air exit passage, and the internal airfoil cooling circuit form a closed loop cooling circuit through the stator vane assembly.
In one aspect of the embodiment, the gas turbine engine further comprises a compressor and a combustor, the higher pressure cooling air being at a higher pressure than a discharge pressure from the compressor of the gas turbine engine such that spent cooling from the higher pressure cooling air exit passage can be discharged into the combustor of the gas turbine engine.
In one embodiment, a method of cooling a stator vane assembly of a gas turbine engine includes: passing a higher pressure cooling air through an internal airfoil cooling circuit of an airfoil of the stator vane assembly to cool the airfoil; discharging the higher pressure cooling air from the internal airfoil cooling circuit from the stator vane assembly; passing a lower pressure cooling air into an outer diameter endwall cavity of the stator vane assembly to cool the outer diameter endwall of the stator vane assembly; passing some of the lower pressure cooling air from the outer diameter endwall cavity into an inner diameter endwall cavity through the airfoil to cool the inner diameter endwall cavity; and discharging spent cooling air from both of the outer diameter and inner diameter endwall cavities outside of the airfoil of the stator vane.
In one aspect of the embodiment, the method of cooling a stator vane assembly of a gas turbine engine further includes passing the higher pressure cooling air through the stator vane assembly in a closed loop such that the higher pressure cooling air is not in fluid communication with the lower pressure cooling air.
In one aspect of the embodiment, the method of cooling a stator vane assembly of a gas turbine engine further includes passing the higher pressure cooling air through the stator vane assembly with enough pressure so that the discharged higher pressure cooling air from the stator vane assembly has enough pressure to flow into a combustor of the gas turbine engine.
A more complete understanding of the present invention, and the attendant advantages and features thereof, will be more readily understood by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:
To solve problems of the current state-of-the-art and other methods utilizing pressures higher than compressor exit (over-pressurized cooling supply air) recirculated, the present invention proposes the use of multiple feed and extraction tubes consisting of supplies from over-pressurized air and compressor bleed flows, organized at the vane OD (outer diameter). The present invention is shown in conceptual form in
The OD endwall and ID (inner diameter) endwall and hooks of the stator vane 20 are cooled using lower pressure cooling air such as that bled off from the compressor. The vane hooks are attached to a casing of the engine or in some cases to a vane carrier 23 that is secured to the casing. A lower pressure cooling air supply passage 16 delivers lower pressure cooling air to the stator vane 20 to provide cooling for the OD endwall cavity 17 and the ID endwall cavity 18 and surrounding areas through a lower pressure cooling air bypass passage 19 formed within the airfoil of the stator vane 20. The lower pressure cooling air can be discharged from the two endwall cavities 17 and 18 into the hot gas stream through exit holes 21 or other exits including trailing edge exit holes or other exit holes in the airfoil. By using lower pressure cooling air instead of the high pressure cooling air in places that discharge the spent cooling air from the stator vane 20 and into the hot gas stream, higher pressure seals are not required. The higher pressure cooling air is required so that the spent cooling air from the stator vane 20 has a high enough pressure to be discharged into the combustor. If the higher pressure cooling air was used in places where the lower pressure cooling air is used, the higher pressure cooling air would produce a large cooling air leakage through the seals and into the hot gas stream. Thus, less higher pressure cooling air would be available for discharge into the combustor after cooling of the stator vane 20 and surrounding areas.
The higher pressure cooling air circuit and the lower pressure cooling air circuit are separate cooling circuits and not in fluid communication with each other in order to reduce any leakages. Higher pressure cooling air feed tubes 25 (
The lower pressure cooling air source also feeds the stator vane ID endwall cavity 18 cooling through a cooling air bypass channel 19 formed within the airfoil of the stator vane 20. A first high pressure cooling air feed tube 25 (which may also be referred to as a first form fitted tube 25) extends through the OD endwall cavity 17 and connects the higher pressure cooling air supply passage 13 to the internal airfoil cooling circuit 14, and a second high pressure cooling air feed tube 25 (which may also be referred to as a second form fitted tube 25) extends through the OD endwall cavity 17 and connects internal airfoil cooling circuit 14 to the vane OD higher pressure cooling air exit passage 15, following a closed loop design for the over-pressurized air. Both feed tubes 25 have enlarged annular ends that seal the tubes 25 yet allow movement sideways or along the axis. Once a vane segment is secured in place to the casing or vane carrier 23, the feed tubes 25 are inserted through the openings in the casing or vane carrier 23, a spring is inserted above each feed tube 25, and a threaded fitting is inserted into each opening to compress the spring and secure the feed tube 25 in place. The feed tubes 25 can only be inserted when the vane segment 20 is in position on the casing or vane carrier 23. Utilizing this closed loop design in conjunction with the multi-feed multi-pressure supply allows for higher thermal efficiency, higher power output, but minimal leakage of over-pressurized cooling air into the gas-path.
A HRSG (Heat Recovery Steam Generator) 40 with a stack 41 is used to take the exhaust gas from the LPT 61 through line 64 and to produce steam for use by a high pressure steam turbine 36 and a low pressure steam turbine 37 that are both connected to drive a second electric generator 38. The exhaust finally is discharged through the stack 41.
In one embodiment, a stator vane assembly for a gas turbine engine having a closed loop cooling circuit includes: casing or vane carrier (23); a higher pressure cooling air supply passage (13) in the casing or vane carrier (23); a higher pressure cooling air exit passage (15) in the casing or vane carrier (23); a stator vane (20) including an airfoil and being secured to the casing or vane carrier (23); an outer diameter endwall cavity (17) formed between the casing or vane carrier (23) and an outer diameter endwall of the stator vane (20); an inner diameter endwall cavity (18) formed on an inner diameter of the stator vane (20); a closed loop internal airfoil cooling circuit (14) formed within the airfoil of the stator vane (20); a first higher pressure cooling air feed tube (25) extending through the outer diameter endwall cavity (17) and connecting the higher pressure cooling air supply passage (13) to the internal airfoil cooling circuit (14) of the airfoil of the stator vane (20); and, a second higher pressure cooling air feed tube (25) extending through the outer diameter endwall cavity (17) and connecting the internal airfoil cooling circuit (14) of the airfoil of the stator vane (20) to the higher pressure cooling air exit passage (15).
In one aspect of the embodiment, the stator vane assembly also includes a lower pressure cooling air supply passage (16) in the outer diameter platform (23) and opening into the outer diameter endwall cavity (17); a lower pressure cooling air bypass passage (19) in the airfoil of the stator vane (20) connecting the outer diameter endwall cavity (17) to the inner diameter endwall cavity (18); an outer diameter lower pressure exit hole (21) connected to the outer diameter endwall cavity (17); and an inner diameter lower pressure exit hole (21) connected to the inner diameter endwall cavity (18).
In one aspect of the embodiment, the higher pressure cooling air supply passage (13), the higher pressure cooling air exit passage (15), and the internal airfoil cooling circuit (14) form a closed loop cooling circuit through the stator vane assembly.
In one aspect of the embodiment, the gas turbine engine further comprises a compressor (51) and a combustor (53), the higher pressure cooling air being at a higher pressure than a discharge pressure from the compressor (51) of the gas turbine engine such that spent cooling from the higher pressure cooling air exit passage (15) can be discharged into the combustor (53) of the gas turbine engine.
In one embodiment, a method of cooling a stator vane assembly of a gas turbine engine includes: passing a higher pressure cooling air through a closed loop internal airfoil cooling circuit (14) of an airfoil of the stator vane assembly to cool the airfoil; discharging the higher pressure cooling air from the internal airfoil cooling circuit (14) from the stator vane assembly; and passing the spent cooling air from the closed loop internal airfoil cooling circuit into the combustor of the gas turbine engine.
In one aspect of the embodiment, the method of cooling the stator vane assembly also includes passing a lower pressure cooling air into an outer diameter endwall cavity (17) of the stator vane assembly to cool the outer diameter endwall of the stator vane assembly; passing some of the lower pressure cooling air from the outer diameter endwall cavity (17) into an inner diameter endwall cavity (18) through the airfoil to cool the inner diameter endwall cavity; and discharging spent cooling air from both of the outer diameter and inner diameter endwall cavities (17, 18) outside of the airfoil of the stator vane.
In one aspect of the embodiment, the method of cooling a stator vane assembly of a gas turbine engine further includes passing the higher pressure cooling air through the stator vane assembly in a closed loop such that the higher pressure cooling air is not in fluid communication with the lower pressure cooling air.
In one aspect of the embodiment, the method of cooling a stator vane assembly of a gas turbine engine further includes passing the higher pressure cooling air through the stator vane assembly with enough pressure so that the discharged higher pressure cooling air from the stator vane assembly has enough pressure to flow into a combustor (53) of the gas turbine engine.
It will be appreciated by persons skilled in the art that the present invention is not limited to what has been particularly shown and described herein above. In addition, unless mention was made above to the contrary, it should be noted that all of the accompanying drawings are not to scale. A variety of modifications and variations are possible in light of the above teachings without departing from the scope and spirit of the invention, which is limited only by the following claims
This application is a Submission under 35 U.S.C. § 371 for U.S. National Stage Patent Application of, and claims priority to, International Application Number PCT/US2017/035359 entitled TURBINE STATOR VANE WITH MULTIPLE OUTER DIAMETER PRESSURE FEEDS, filed Jun. 1, 2017, which is related to and claims priority to U.S. application Ser. No. 15/405,467, filed Jan. 13, 2017, the entirety of all of which are incorporated herein by reference.
This invention was made with United States Government support under contract number DE-FE0023975 awarded by Department of Energy. The United States Government has certain rights in the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/035359 | 6/1/2017 | WO | 00 |
Number | Date | Country | |
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62295747 | Feb 2016 | US |
Number | Date | Country | |
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Parent | 15405467 | Jan 2017 | US |
Child | 16477739 | US |