Embodiments of the present invention relate to a turbine.
A turbine includes a turbine rotor, and a plurality of moving blades supported on the turbine rotor. By rotating the moving blades by means of a working fluid, the turbine rotor is driven. In recent years, attempts to elevate a temperature of the working fluid have been made in order to improve a turbine efficiency. With the working fluid having a higher temperature, some components are required to be made of a heat-resistant alloy.
In particular, in a part of the turbine rotor supporting the moving blades, i.e., a rotor wheel where a large stress is generated, lowering of strength caused by a high temperature is required to be restrained, as well as the heat resistance by the heat-resistant alloy is required to be ensured. There is proposed a technique for cooling the rotor wheel of the turbine rotor so as to restrain lowering of the strength of the rotor wheel.
When cooling the rotor wheel by a cooling fluid, a plurality of cooling-fluid introducing passages through which a cooling fluid flows are typically formed in the turbine rotor, and the rotor wheel is cooled by a cooling fluid having passed through the cooling-fluid introducing passages. The cooling fluid having cooled the rotor wheel merges into a working fluid for driving the moving blades. Thus, the higher a flow rate of the cooling fluid is, the greater the cooling fluid exerts an influence on a temperature of the working fluid, which lowers the turbine efficiency.
Thus, the flow rate of the cooling fluid is required to be made minimum, depending on a flow rate of the working fluid and an output taken out from the turbine rotor. However, after the cooling-fluid introducing passages have been formed in the turbine rotor, to change the flow rate of the cooling fluid is required a lot of effort and time. Namely, it is required that the turbine is disassembled to take out the turbine rotor, and then that the cooling-fluid introducing passages formed in the turbine rotor are refabricated.
A turbine according to the embodiment includes: a turbine rotor having a rotor main body including a hollow part into which a cooling fluid flows, and a plurality of rotor wheels arranged in an axial direction of the rotor main body and protruding from the rotor main body; and a plurality of moving blade rows each being supported on the corresponding rotor wheel, the moving blade row being driven by a working fluid flowing through a working-fluid flow passage. Wherein a cooling-fluid introducing passage extending from the hollow part in a direction intersecting with the axial direction of the rotor main body is formed in the rotor main body so as to allow the cooling fluid in the hollow part to flow, through the cooling-fluid introducing passage and then to flow around the rotor wheel to be conducted to the working-fluid flow passage, and a flow-rate control plug regulating a flow rate of the cooling fluid flowing through the cooling-fluid introducing passage is disposed in the cooling-fluid introducing passage.
In addition, a power plant according to the embodiment includes: an oxygen producing apparatus configured to extract oxygen from air by removing nitrogen; a combustor configured to generate a combustion gas by combusting a fuel and oxygen extracted by the oxygen producing apparatus; the above-described turbine configured to be rotationally driven by the combustion gas which is generated by the combustor and is supplied to the turbine as a working fluid; a generator configured to generate power by the turbine driven in rotation; a cooler configured to cool an exhaust gas discharged from the turbine; a moisture separator configured to separate and remove moisture in the exhaust gas cooled by the cooler to regenerate the exhaust gas; a compressor configured to compress a regenerative gas regenerated by the moisture separator; and a regenerative heat exchanger configured to exchange heat between the regenerative gas compressed by the compressor and the exhaust gas flowing from the turbine toward the cooler. The regenerative gas heat-exchanged by the regenerative heat exchanger is supplied to the combustor.
According to the turbine and the power plant according to the embodiment, since the flow rate of the cooling fluid flowing through the cooling-fluid introducing passage can be regulated by the flow-rate control plug, the flow rate of the cooling fluid can be easily controlled by replacing the flow-rate control plug without refabricating the rotor.
An embodiment of the present invention will be described herebelow with reference to the drawings. In the drawings attached to the specification, a scale size, an aspect ratio and so on are changed and exaggerated from the actual ones, for the convenience of easiness in illustration and understanding.
The power plant 1 shown in
As illustrated in
The combustor 3 is supplied with the oxygen extracted by the oxygen producing apparatus 2. The combustor 3 is configured to generate the combustion gas by combusting the oxygen with a fuel. The fuel used in the combustor 3 can be, for example, natural gas free of nitrogen such as methane gas. Since the air from which nitrogen is removed, that is, oxygen, is used for the combustion of the fuel, the combustion gas generated in the combustor 3 contains CO2 gas and steam. Namely, components of the combustion gas are CO2 (carbon dioxide) and water. Therefore, inclusion of a gas such as SOx (sulfur oxide) and NOx (nitrogen oxide) in the combustion gas can be suppressed.
The combustor 3 is configured to generate a combustion gas of a high temperature. Preferably, the combustor 3 generates a combustion gas having a temperature of, for example, 600° C. or higher. Thus, a power generation efficiency can be improved, while an amount of generated gas such as CO2 can be suppressed. The combustor 3 is supplied from a regenerative heat exchanger 5, which will be described below, with a regenerative gas (specifically, CO2 gas, that is, a gas containing CO2 as a component) heated in the regenerative heat exchanger 5. The fuel is combusted with the supplied regenerative gas.
The combustion gas generated by the combustor 3 is supplied to the turbine 10, as a working fluid to drive the turbine 10. A generator 4 is connected to the turbine 10. By driving the turbine 10, the generator 4 generates power.
The combustion gas having worked in the turbine 10 is discharged as an exhaust gas from the turbine 10. The exhaust gas contains CO2 gas and steam. Namely, components of the exhaust gas are also CO2 and water. The exhaust gas is supplied to the regenerative heat exchanger 5 provided on the downstream side of the turbine 10. The regenerative heat exchanger 5 is supplied from a CO2 pump (compressor) 8, which will be described below, with a regenerative gas of relatively a low temperature. Thus, the regenerative gas and the exhaust gas exchange heat with each other in the regenerative heat exchanger 5, so that the exhaust gas of relatively a high temperature is cooled.
A cooler 6 is provided on the downstream side of the regenerative heat exchanger 5. The cooler 6 is supplied with the cooled exhaust gas from the regenerative heat exchanger 5. The cooler 6 further cools the exhaust gas.
A moisture separator 7 is provided on the downstream side of the cooler 6. The moisture separator 7 is supplied with the exhaust gas cooled by the cooler 6. The moisture separator 7 separates and removes moisture in the exhaust gas. Thus, moisture is removed from the exhaust gas containing CO2 and water as components, thereby regenerating the exhaust gas. Namely, the exhaust gas is regenerated to a regenerative gas that is a gas containing CO2 as a component.
The CO2 pump 8 is provided on the downstream side of the moisture separator 7. The CO2 pump 8 is supplied with the regenerative gas regenerated by the moisture separator 7. The CO2 pump 8 compresses the regenerative gas to raise the pressure of the regenerative gas.
The compressed regenerative gas is supplied to the aforementioned regenerative heat exchanger 5. As described above, in the regenerative heat exchanger 5, heat is exchanged between the regenerative gas compressed by the CO2 pump 8 and the exhaust gas flowing from the turbine 10 toward the cooler 6. Thus, the regenerative gas of relatively a low temperature is heated. A part of the regenerative gas compressed by the CO2 pump 8 is recovered without being supplied to the regenerative heat exchanger 5. The recovered regenerative gas is stored, or used for other purposes (e.g., used for increasing the amount of oil produced by oil-drilling).
The regenerative gas heated by the regenerative heat exchanger 5 is supplied to the combustor 3. A part of the regenerative gas is also supplied to the turbine 10 and used as a cooling medium.
In this manner, in the power plant 1 illustrated in
Next, the turbine 10 in this embodiment is described herebelow, with reference to
As shown in
The plurality of rotor wheels 46 are disposed along the axis al of the rotor main body 41 at intervals therebetween. Each rotor wheel 46 extends from the rotor main body 41 outward in the radial direction rd of the rotor main body 41 so as to support a corresponding moving blade row 50. Each moving blade row 50 includes a plurality of moving blades 51 disposed at intervals therebetween in the circumferential direction cd. As shown in
The casing 20 is provided with a plurality of stationary blade rows 30 corresponding to the plurality of moving blade rows 50. Each stationary blade row 30 includes a plurality of stationary blades 31 disposed at intervals therebetween in the circumferential direction cd. As shown in
The stationary blade rows 30 and the moving blade rows 50 are alternately disposed along the axial direction ad. One turbine stage 11 is constituted by one stationary blade row 30 and one moving blade row 50 disposed adjacent to the one stationary blade row 30 on the downstream side thereof. Thus, a plurality of the turbine stages 11 are constituted by the plurality of stationary blade rows 30 and the plurality of moving blade rows 50.
The working fluid wf flows along a working-fluid flow passage wp passing through the respective turbine stages 11. In this embodiment, the combustion gas generated in the combustor 3 is conducted as the working fluid wf from a working-fluid inlet tube 31 into a first turbine stage 11 on the most upstream side. The working fluid wf having been conducted to the first turbine stage 11 flows sequentially through the respective turbine stages 11, and works for the moving blades 51 of the respective turbine stages 11 so as to drive the turbine rotor 40 in rotation. Thereafter, the working fluid wf flows through the final turbine stage 11 on the most downstream side, and is discharged outside the turbine 10. In the example shown in
Since a large stress is generated by a centrifugal force caused by the rotation in the rotor wheels 46 supporting the moving blade rows 50, it is required to restrain lowering of strength caused by a high temperature. In this embodiment, a mechanism for cooling the rotor wheels 46 is provided on the turbine rotor 40.
To be specific, as shown in
In this embodiment, the hollow part 42 includes a storage space 42a having relatively a larger diameter, and a center through-hole 42b having a diameter smaller than the diameter of the storage space 42a. The storage space 42a is formed to straddle from the one rotor structural member 40a to the other rotor structural member 40b, while the center through-hole 42b is formed in the other rotor structural member 40b to pass therethrough in the axial direction ad. The center through-hole 42b also has a function as a working hole to be used when a cooling-fluid flow passage 60, which will be described below, is fabricated in the rotor structural members 40a, 40b.
An end of the center through-hole 42b, which is opposed to the storage space 42a, may be sealable by a cap, not shown. In this case, it can be prevented that the cooling fluid cf flows outside from the storage space 42a through the center through-hole 42b.
In addition, a supply passage 45 for supplying the cooling fluid cf to the storage space 42a is formed in the one rotor structural member 40a. The supply passage 45 communicates with a casing supply passage 25 formed in the casing 20, so that the cooling fluid cf is supplied from the casing supply passage 25 through a groove 26. Preferably, there are a plurality of the supply passages 45 and a plurality of the casing supply passages 25 which are arranged in the circumferential direction cd. This contributes to uniform supply of the cooling fluid cf to the storage space 42a.
In addition, a plurality of grand labyrinth seals 27 are provided between the rotor structural member 40a in which the supply passage 45 is formed, and an inner circumferential surface of the casing 20. The grand labyrinth seals 27 prevent leakage of the cooling fluid cf through a gap between the rotor structural member 40a and the casing 20.
Particularly in this embodiment, since the rotor structural member 40a in which the supply passage 45 is formed is not provided with the rotor wheels 46, the rotor structural member 40a is unlikely to be exposed to the working fluid wf of a high temperature. Thus, the rotor structural member 40a may be made of a relatively low heat-resistant material such as CrMoV steel.
On the other hand, the rotor structural member 40b in which the center through-hole 42b is formed is provided with the rotor wheels 46 to support the plurality of moving blade rows 50 rotated by the working fluid wf. Thus, the rotor structural member 40b is likely to be exposed to the working fluid wf of a high temperature, and may be made of a relatively high heat-resistant material such as a heat resistant steel like 12Cr steel or a heat resistant alloy like a Ni-based alloy.
As shown in
The cooling-fluid introducing passage 60 includes an inflow port 61 making a boundary between the cooling-fluid introducing passage 60 and the hollow part 42. The cooling fluid cf from the hollow part 42 enters the cooling-fluid introducing passage 60 through the inflow port 61. Further, the cooling-fluid introducing passage 60 includes an outflow port 62 provided on an outer circumferential surface of the rotor main body 41. The cooling fluid cf from the inflow port 61 is ejected from the outflow port 62 toward the working-fluid flow passage wp.
The cooling fluid cf having flowed through the respective cooling-fluid introducing passages 60 flows around the rotor wheel 46 and/or between the two adjacent rotor wheels 46 so as to be conducted to the working-fluid flow passage wp. In the example shown in
In addition, in the example shown in
As described above, the more upstream side the turbine stage 11 is located on, the more the turbine stage 11 is likely to be heated because of the higher temperature of the working fluid wf. Thus, the more upstream side the rotor wheel 46 is located on, the more the rotor wheel 46 is likely to have a high temperature so that a strength thereof is likely to lower. From this point of view, a flow rate of the cooling fluid cf for cooling the rotor wheel 46 is required to be controlled depending on a position of the rotor wheel 46. Thus, in this embodiment, a flow-rate control plug 70 is disposed in the cooling-fluid introducing passage 60.
The flow-rate control plug 70 is configured to regulate a flow rate of the cooling fluid cf flowing through the cooling-fluid introducing passage 60.
As shown in
In this embodiment, a length L2 of the small diameter hole 72b along the axial direction of the cylindrical body 71 is shorter than a length L1 of the large diameter hole 72a along the axial direction of the cylindrical body 71. Since the rotor wheel 46 located on the upstream side is more likely to have a high temperature, the length L2 of the small diameter hole 72b and the length L1 of the large diameter hole 72a can be suitably changed depending on a position at which the flow-rate control plug 70 is located. Typically, the more upstream side the rotor wheel 46 is located on, the more the rotor wheel 46 is likely to have a high temperature, whereby such a rotor wheel 46 is required to be intensively cooled. Thus, the more upstream side the flow-rate control plug 70 is located on, the shorter length L2 the small diameter hole 72 preferably has.
Similarly, since a pressure of the working fluid wf increases toward the upstream side, the more upstream side the cooling-fluid introducing passage 60 is located on, the larger pressure of the working fluid wf the cooling-fluid introducing passage is subjected to so that the cooling fluid cf is pushed back. Also for this reason, the more upstream side the flow-rate control plug 70 is located on, the shorter length L2 the small diameter hole 72b preferably has, in order to ensure a large pressure of the cooing fluid cf flowing through the flow-rate control plug 70.
A screw portion 73 is provided on an outer surface 71a of the cylindrical body 71. The screw portion 73 is screwed to a screw portion 43 (see
Although the flow-rate control plug 70 shown in
Next, an operation of the embodiment as structured above is described.
As shown in
With the inflow of the working fluid wf, the moving blade rows 50 and the rotor wheels 46 supporting the moving blade rows 50 are heated to have a higher temperature. In order to cool the rotor wheels 46, a regenerative gas discharged from the regenerative heat exchanger 5 is supplied as the cooling fluid cf from the casing supply passage 25 into the hollow part 42.
In this embodiment, a pressure of the hollow part 42 is higher than a pressure of the working fluid wf flowing through the working-fluid flow passage wp. Thus, the cooling fluid cf having been supplied to the hollow part 42 flows toward the working-fluid flow passage wp through the cooling-fluid introducing passage 60.
The cooling fluid cf, which flows from each cooling-fluid introducing passage 60 toward the working-fluid flow passage wp, flows around the rotor wheel 46 and/or between the two adjacent rotor wheels 46 so as to be conducted to the working-fluid flow passage wp. Thus, the rotor wheel(s) 46 is (are) cooled by the cooling fluid cf.
The temperature of the cooling fluid cf may be set as a temperature at which a large thermal stress is not generated in the rotor wheel 46 to be cooled. In a steam turbine, the temperature of the cooling fluid cf may be set at about 400° C., although it largely depends on a specification of the turbine.
The cooing fluid cf having been guided to the working-fluid flow passage wp is mixed with the working fluid wf.
As can be seen from above, according to this embodiment, the turbine includes: the turbine main body 41 including the hollow part 42 into which the cooling fluid cf flows, and the plurality of rotor wheels 46 arranged in the axial direction ad of the rotor main body 41 and protruding from the rotor main body 41; and the plurality of moving blade rows 50 each being supported on the corresponding rotor wheel 46, the moving blade row 50 being driven by the working fluid wf flowing through the working-fluid flow passage wp; wherein the cooling-fluid introducing passage 60 extending from the hollow part 42 in a direction intersecting with the axial direction ad of the rotor main body 41 is formed in the rotor main body 41 so as to allow the cooling fluid cf in the hollow part 42 to flow through the cooling-fluid introducing passage 60 and then to flow around the rotor wheel 46 to be conducted to the working-fluid flow passage wp, and the flow-rate control plug 70 regulating the flow rate of the cooling fluid cf flowing through the cooling-fluid introducing passage 60 is disposed in the cooling-fluid introducing passage 60.
According to such an embodiment, by disposing the flow-rate control plug 70 in the cooling-fluid introducing passage 60, the flow rate of the cooling fluid cf flowing through the cooling-fluid introducing passage 60 can be easily controlled to be minimum. As a result, lowering of the temperature of the working fluid wf, which is caused by the cooling fluid cf merging with the working fluid wf, can be restrained as much as possible, whereby lowering of the turbine efficiency can be easily restrained.
In addition, according to this embodiment, the flow-rate control plug 70 has the cylindrical body 71 including the through-hole 72 through which the cooling fluid cf in the hollow part 42 flows, the through-hole 72 includes the large diameter hole 72a and the small diameter hole 72b having a diameter smaller than a diameter of the large diameter hole 72a, the screw portion 73 screwed to the screw portion 43 provided on the wall surface of the rotor main body 41 defiling the cooling-fluid introducing passage 60 is provided on the outer surface 71a of the cylindrical body 71. According to such an embodiment, since the through-hole 72 includes the small diameter hole 72b having a diameter smaller than the diameter of the large diameter hole 72a, a regulating degree of a flow rate of the cooling fluid cf flowing through the flow-rate control plug 70 can be elevated. In addition, by screwing the screw portion 73 provided on the outer surface 71a of the cylindrical body 71 to the screw portion 43 of the rotor main body 41, the flow-rate control plug 70 can be easily disposed in the cooling-fluid introducing passage 60.
In addition, according to this embodiment, the length L2 of the small diameter hole 72b along the axial direction X of the cylindrical body 71 is shorter than the length L1 of the large diameter hole 72a along the axial direction X of the cylindrical body 71. In this case, it is possible to make the cooling fluid cf flow through the flow-rate control plug 70 at a sufficient flow rate, while sufficiently ensuring the function of the small diameter hole 72b for regulating a flow rate of the cooling fluid cf flowing through the flow-rate control plug 70.
In addition, according to this embodiment, the turbine rotor 40 is composed of two rotor structural members 40a, 40b connected to each other by welding, the hollow part 42 is formed by the two rotor structural members 40a, 40b, and the hollow part 42 includes the center through-hole 42b passing through one of the two rotor structural members 40a, 40b along the axial direction ad. In this case, by using the center through-hole 42b as a working hole, the cooling-fluid introducing passages 60 can be easily fabricated in the rotor structural members 40a, 40b.
In addition, according to this embodiment, the supply passage 45 for supplying the cooling fluid cf to the hollow part 42 is formed in the upstream rotor structural member 40a of the two rotor structural members 40a, 40b. Since the supply passage 45 supplies the cooing fluid cf at a high pressure to the hollow part 42, the cooling fluid cf, which has been heated by heat exchange with the rotor wheels 46, and the working fluid wf for rotating the moving blade rows 50 rarely flow back to the upstream rotor structural member 40a. As a result, the upstream rotor structural member 40a is unlikely to be heated by the heated cooling fluid cf and/or the working fluid wf. Thus, even if the upstream rotor structural member 40a is made of a low heat-resistant material, deterioration by heat can be restrained.
In addition, according to this embodiment, the plurality of cooling-fluid introducing passages 60 have the same diameter. The more upstream side the flow-rate control plug 70 is located on, the shorter length L2 the small diameter hole 72b has. In this case, only by changing the length L2 of the small diameter hole 72b of the flow-rate control plug 70 depending on a position at which the flow-rate control plug 70 is located, it is possible to surely cool the rotor wheels 46 located on the upstream side where they are likely to be heated to a high temperature. Namely, according to such an embodiment, positioning of the flow-rate control plugs 70 for optimally cooling the rotor wheels 46 can be easily achieved.
As shown in
In the aforementioned embodiment, as shown in
In addition, in the aforementioned embodiment, as shown in
In the example shown in
In the example shown in
In particular, the length L2 of the small diameter hole 72b along the axial direction X of the cylindrical body 71 and a length L4 of the additional small diameter hole 72d along the axial direction X of the cylindrical body 71 are shorter than the length L1 of the large diameter hole 72a along the axial direction X of the cylindrical body 71 and a length L3 of the additional large diameter hole 72c of the axial direction X of the cylindrical body 71.
In addition, in the example shown in
According to the flow-rate control plug 70 shown in
In addition, in the aforementioned embodiment, as shown in
In the example shown in
According to the embodiment shown in
In addition, in the aforementioned embodiment, the more upstream side the flow-rate control plug 70 is located on, the shorter length L2 the small diameter hole 72 has. However, the positioning of the flow-rate control plugs 70 is not limited to the above example.
Also in the example shown in
According to the embodiment shown in
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions. Further, it will be understood that these embodiments can be at least partially combined properly without departing from the spirit of the present invention.
This application is a continuation of International Application No. PCT/JP2015/057208, filed Mar. 11, 2015.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | PCT/JP2015/057208 | Mar 2015 | US |
Child | 15259218 | US |