1. Field of Endeavor
The present invention relates to a turbo machine, in particular a turbine or a compressor, and, moreover, relates to a shroud or shroud ring for a turbo machine.
2. Brief Description of the Related Art
Turbo machines, such as turbines, in particular gas turbines and steam turbines, and also compressors, include a rotor which is mounted rotatably in a fixed stator. Turbo machines of this type are also designated as rotating turbo machines. The rotor in this case regularly includes a plurality of moving blade rows which in each case include a plurality of moving blades. Correspondingly, the stator usually has a plurality of guide vane rows which include, in each case, a plurality of guide vanes.
In this context, it is basically known to provide the moving blade rows and/or the guide vane rows with a shroud which, in the mounted state, possesses an annular arrangement and connects the free blade or vane ends of adjacent blades or vanes to one another within the same blade or vane row. With the aid of shrouds of this type, the aerodynamics of the respective blade or vane row can be improved, thus increasing the efficiency of the turbo machine equipped with them. Furthermore, shrouds of this type lead to stabilization by virtue of the circumferential support of large blades or vanes which, because of their radial length, exhibit a certain tendency to oscillate when the turbo machine is in operation.
GB 1 509 185 A discloses a moving blade row, in which the individual moving blades are connected to one another in the region of their blade tips via shroud segments arranged between them.
Insofar as the shrouds are also used as axial seals for individual blade rows, they may be exposed to increased wear, as a result of which repairs are required. Insofar as the individual shroud plates or shroud portions, which, in the mounted state, in their entirety form the respective shroud, constitute an integral part of the associated blade, this usually being the case, high repair costs are incurred, since the entire blade has to be repaired and, if appropriate, exchanged.
One of numerous aspects of the present invention includes providing, for at least one moving blade row, a shroud which connects all the moving blades of a moving blade row to one another at their tip in the circumferential direction and consequently, when the turbo machine is in operation, exerts no centrifugal forces on the moving blades, but, instead, deflects and absorbs the centrifugal forces in the circumferential direction. For this purpose, a shroud is provided which is formed from a plurality of separate shroud segments, which are assigned in each case to a plurality of moving blades, or from a plurality of separate shroud plates, which are assigned in each case to a moving blade, or from a single separate shroud ring which is assigned to all the moving blades of the respective moving blade row. At the same time, the shroud ring or the respective shroud segment or the respective shroud plate is fastened to one or to a plurality of moving blades in a radial direction. In this case, this fastening is implemented by non-destructively releasable anchorings. Thus, in a turbo machine according to principles of the invention, it is readily possible to remove the shroud for maintenance or repair purposes, without individual moving blades having to be demounted for this purpose. This is advantageous particularly for those turbo machines which have moving blades formed integrally on the rotor or on the stator. Furthermore, such a combination affords the possibility of retrofitting the shroud, that is to say of subsequently equipping a moving blade row of a turbo machine with the shroud. Thus, in such a turbo machine, stabilization by the circumferential coupling of long moving blades and/or improved aerodynamics can subsequently be achieved.
Furthermore, the shroud ring built onto the moving blades or the respective shroud segment or the respective shroud plate is a separately produced component, thus affording the possibility of using different materials and/or different material structures for the production of the shroud, on the one hand, and for the production of the moving blades, on the other hand. For example, moving blades in gas turbines are often produced from monocrystalline superalloys and optimized in terms of radial loads. In contrast to this, the shroud may be equipped, for example, with a different elasticity and be optimized for tangential loads. Moreover, owing to the separately produced shroud formed by the shroud ring or by the shroud segments or by the shroud plates, there is the possibility of optimizing the shroud in terms of the required strength by a suitable choice of material and in terms of aerodynamics by appropriate contouring.
According to an advantageous embodiment, the anchoring may have at least one anchor receptacle which has a reception profile which is constant in a longitudinal direction of the anchor receptacle and is open radially on one side and has at least one undercut accessible radially to engagement. Furthermore, the anchoring may have at least one anchor with an anchor profile configured complementarily to the reception profile and which can be inserted into the anchor receptacle, so that its anchor profile is in engagement with the at least one undercut of the anchor receptacle. Thus, by the anchoring, a positive and particularly load-bearing mechanical connection is made between the respective moving blade and the shroud ring or the respective shroud segment or the respective shroud plate.
In this case, it is basically possible to form the anchor receptacle in the shroud and to form the fitting anchor, preferably integrally, on the respective moving blade. It is likewise possible to form the anchor receptacle on the respective moving blade and to form the associated anchor, preferably integrally, on the shroud. In a further alternative, it is possible to design the shroud and the respective moving blade with anchor receptacles lying opposite one another, so that a separate, additional anchor body, which has two anchors, can be inserted simultaneously into both anchor receptacles. With the aid of an additional anchor body of this type, the mounting and demounting of the shroud can be simplified considerably.
The use of anchors and anchor receptacles of this type leads additionally, besides the radial securing of the shroud to the moving blades, to a fixing of the shroud transversely to the longitudinal direction of the anchor receptacles. Thus, in the case of an axially oriented anchor receptacle, fixing occurs in the circumferential direction. Insofar as the anchor receptacle is inclined with respect to the axial direction, moreover, this results in holding forces in the axial direction.
A further advantage is seen in that, in the case of a distortion of the moving blades, at least elongate anchors lead additionally to a nonpositive securing of the shroud to the moving blades. When the turbo machine is in operation, in particular, large moving blades which are comparatively long in the radial direction may be distorted due to the flow forces and centrifugal forces which arise. Since the anchor and the associated anchor receptacle necessarily have to be oriented parallel to one another for mounting, distortion leads to the tilting or jamming of the anchor in its anchor receptacle.
Another aspect of the invention includes, according to an alternative embodiment, not forming the respective shroud from a plurality of shroud plates or shroud portions assigned to individual moving blades, but, instead, forming it from a single shroud ring which is assigned to all the moving blades of the respective moving blade row and which has a self-supporting configuration and is built onto the radially outer moving blade tips of the moving blade row. The self-supporting shroud ring is configured such that, particularly when it is assigned to a moving blade row, it can absorb in itself the forces arising during operation, without at the same time subjecting the moving blades to load. In particular, the centrifugal forces arising during operation can be absorbed, without a significant additional radial tensile load on the moving blades occurring at the same time. The useful life of the moving blades is thereby increased. Likewise, the moving blades may have a weaker dimensioning, which is useful for a weight reduction which increases the efficiency of the turbo machine. This is achieved by the shroud ring body, which is closed in the circumferential direction and which converts the centrifugal forces arising into tangential tensile stresses. So that the shroud ring can be built onto the moving blade, the shroud ring must be a component produced separately with respect to the moving blades. The separate production of the shroud ring makes it possible to use a material which differs from that of the moving blades and/or a material structure which differs from that of the moving blades. For example, the shroud ring may be optimized in the direction of tensile load in the circumferential direction, whereas the moving blades are usually optimized in terms of tensile load in the radial direction.
Furthermore, the shroud ring, configured as a separate component, can readily be designed such that it can be removed again comparatively simply. The repair or replacement of the shroud ring in the event of wear phenomena is thereby simplified. This is advantageous particularly in the case of rotor portions with integrated moving blades.
A further advantage is seen in that the shroud ring is basically retrofittable. Thus, moving blade rows of a turbo machine can subsequently be provided with a shroud in a comparatively cost-effective way, so that the advantages of a shroud, to be precise the stabilization of long moving blades and an increase in efficiency due to reduced leakages and aerodynamic optimization, can thereby be utilized.
In a preferred embodiment, the shroud ring may be built onto the moving blades such that it is radially free with respect to the moving blades. That is to say, the shroud ring is not fixed to the moving blades in the radial direction, but, instead, is arranged freely movable, or loosely in relation to the moving blades. Thus, for example, thermally induced stresses can be reduced. This type of construction is particularly advantageous when the shroud ring is used in a moving blade row. The centrifugal forces arising during operation force the shroud ring radially outward. Owing to the degree of freedom provided in the radial direction, the shroud ring can basically lift off from the associated moving blades in the radial direction, without tensile forces in this case being transmitted between the shroud ring and the moving blades. In terms of the centrifugal forces, therefore, the moving blades are decoupled from the shroud ring.
In this case, depending on the configuration of the coupling between the shroud ring and the moving blades, even a coupling of the moving blades in a circumferential direction to avoid the excitation of oscillations can nevertheless be ensured.
Further important features and advantages of the turbo machine according to the invention may be gathered from the drawings and from the accompanying figure description with reference to the drawings.
Preferred exemplary embodiments of the invention are illustrated in the drawings and are explained in more detail in the following description, the same reference symbols referring to identical or similar or functionally identical components. In the drawings, in each case diagrammatically,
According to
The rotor 2 has, according to
Moreover, the turbo machine 1 is equipped at least with a shroud 8. This shroud 8 is in this case assigned to the moving blade row 4, specifically for all the moving blades 5 of the moving blade row 4. In the embodiment shown in
According to principles of the present invention, this shroud 8 is formed either by a shroud ring 32 or by a plurality of shroud segments 33 or by a plurality of shroud plates 34. In this case, the shroud ring 32 is assigned jointly to all the moving blades 5 of the moving blade row 4. In contrast to this, the respective shroud segment 33 is assigned simultaneously to a plurality of adjacent moving blades 5 of the moving blade row 4, while the respective shroud plate 34 is assigned in each case to a single moving blade 5 of the moving blade row 4. The shroud ring 32, the shroud segments 33, and the shroud plates 34 have in common the fact that they in each case form components which are separate with respect to the moving blades 5 and which are fastened to the moving blades 5 in a suitable way.
The shroud ring 32 is preferably produced from one piece, for example by casting or forging. An embodiment is likewise possible in which the shroud ring 32 is assembled from a plurality of portions, in particular from a plurality of ring segments. The shroud ring 32 extends, closed, that is to say without interruption, in the circumferential direction indicated by an arrow 9. The shroud ring 32 is configured to be self-supporting at least insofar as it can be handled as a whole, thus simplifying its mounting and demounting. Furthermore, it can at least partially absorb and discharge in the circumferential direction the high centrifugal forces arising during operation, thus reducing the load on the moving blades 5 connected to it. The shroud ring 33 forms a separate component which is produced independently of the moving blades 5 and, for mounting, is built onto the moving blades 5. For this purpose, the shroud ring 32 and the moving blades 5 are fastened to one another by anchorings 10. The shroud segments 33 used, if appropriate, for forming the shroud 8 are also fastened to at least one of the assigned moving blades 5, preferably to all the assigned moving blades 5, by anchorings 10 of this type. Correspondingly, in the event that the shroud 8 is formed from the shroud plates 34, the individual shroud plates 34 are in each case fastened to the in each case assigned moving blade 5 by anchorings 10 of this type. These anchorings 10 are in this case configured such that they act at least in the radial direction, that is to say can transmit tensile forces between the shroud ring 32 and the moving blades 5 in the radial direction. Moreover, the anchorings 10 are configured such that they are non-destructively releasable. In other words, the mounted shroud ring 32 can be demounted, without the shroud ring 32 being destroyed and without the moving blades 5 being destroyed. This is a critical cost benefit for the later mounting of a repaired or of a new shroud ring 32.
The anchorings 10 can also be configured such that the shroud ring 32, in the mounted state, is fixed with respect to the moving blades 5 in the circumferential direction 9 and/or in the axial direction, that is to say parallel to the axis of rotation 11 of the rotor. A defined fixing of the shroud ring 32 in position in relation to the associated moving blades 5 is thereby achieved. Preferred embodiments for implementing the anchoring 10 are explained in more detail below.
Preferably, the shroud ring 32 is fastened to all the moving blades 5 of the associated moving blade row 4 in each case by at least one such anchoring 10. It is likewise basically possible that the shroud ring 32 is fastened to only some moving blades 5, preferably arranged so as to be symmetrically distributed circumferentially, in each case by at least one such anchoring 10. The anchorings 10 are in each case arranged radially between the shroud ring 32 and the respective moving blade 5.
Basically, an anchoring 10 of this type may be configured in any desired way, for example as a screw, as long as it is suitable for the transmission of tensile force. A preferred configuration of the anchoring 10 is explained in more detail below.
According to
The anchor receptacles 12, 13 are characterized by a reception profile 16 which is constant or conical in its longitudinal direction. This reception profile 16 has at least one undercut 17 accessible radially to engagement. In the exemplary embodiments shown, the reception profile 16 is a T-profile. Other suitable contours, for example a dovetail profile, may likewise serve as reception profiles 16.
The respective anchor 14, 15 has on its outside an anchor profile 18 which is shaped complementarily to the respective reception profile 16. In the present example, therefore, the anchor profiles 18 are fitting T-profiles. In the mounted state, the respective anchor 14, 15 is inserted into the associated anchor receptacle 12, 13, specifically such that its anchor profile 18 effects engagement with the at least one undercut 17 of the reception profile 16. Thus, a form fit active in the radial direction, which is suitable for the transmission of very high forces, is implemented between the shroud ring 32 and the respective moving blade 5.
In the embodiments shown in
In the embodiments of
In the embodiment shown in
For the transmission of axial forces, the anchor receptacles 12, 13 may be configured conically in the mounting direction. Additionally or alternatively, the anchor receptacle 12 may be provided, according to
The relatively large length of the anchoring 10 in the longitudinal direction of the blade profile 22 according to the embodiment shown in
In an advantageous development, there may be provision for securing the respective anchor 14, 15 in the associated anchor receptacle 12, 13 by a shrink fit, thus leading to a prestressed, nonpositive coupling between the shroud ring 32 and the respective moving blade 5.
The respective anchoring 10 may be configured, by an appropriate coordination of the anchor receptacle 12, 13 and of the anchor 14, 15, as a sliding fit which makes mounting easier parallel to the longitudinal direction of the anchor receptacle 12, 13. In this case, it may be expedient to equip the respective anchoring 10 with a securing device 35. This securing device 35 is in this case configured such that, in the mounted state of the shroud ring 32, it fixes the relative position between the anchor receptacle 12, 13 and anchor 14, 15 within the respective anchoring 10. For example, the securing device 35 may be formed by a pin-shaped securing element 36 which extends transversely with respect to the longitudinal direction of the anchor receptacle 12, 13, preferably radially. In the embodiments of
As may be gathered from
In this case, it is clear that suitable sealing devices, not illustrated here, may be provided in the contact region between the shroud ring 32 and the respective moving blades 5, in order to connect the shroud-side cooling duct structures 27 to the blade-side cooling duct structures 29 so as to be outwardly, fluidly sealed off.
According to
According to
According to
According to
According to principles of the invention, then, the turbo machine 101 may be equipped at least with a shroud ring 108. This shroud ring 108 is in this case assigned to one of the moving blades row 104, specifically jointly for all the moving blades 105 of the respective moving blade row 104. In the embodiment shown in
The shroud ring 108 is in this case preferably produced from one piece, for example by casting or forging. An embodiment is likewise possible in which the shroud ring 108 is assembled from a plurality of portions, in particular from a plurality of ring segments.
The shroud ring 108 is a separately produced component with respect to the moving blades 105. As a result, an optimization of the shroud ring 108 in terms of strength, by an appropriate choice of material and in terms of aerodynamics by means of appropriate shaping, can be implemented.
The shroud ring 108 extends, closed, that is to say without interruption, in the circumferential direction indicated by an arrow 109. The shroud ring 108 has a self-supporting configuration, with the result that it can absorb in it the forces arising during operation. This property is of enhanced interest particularly in the variant according to
These coupling regions 1010 may in this case be configured such that, in the mounted state, the shroud ring 108 is radially free with respect to the moving blades 105. Thus, in the embodiment according to
According to
For this purpose, in the preferred embodiment shown here, the securing device 1012, 1012′ is equipped with at least one securing member 1013 or 1013′. The securing member 1013, 1013′ is arranged radially movably on the respective moving blade 105. For this purpose, for example, it is mounted adjustably, guided in the radial direction, in a correspondingly shaped guide orifice 1014 or 1014′.
The two securing devices 1012, 1012′, which are reproduced here by way of example, differ from one another, for example, in the form of their securing members 1013, 1013′. Whereas one securing member 1013 is configured as a cylindrical bolt, the other securing member 1013′ is in the form of a rectilinear web which extends between an inflow edge, not designated in any more detail, of the blade profile and an outflow edge, not designated in any more detail, of the blade profile.
The respective securing device 1012, 1012′ includes, for each securing member 1013, 1013′, an associated securing orifice 1015 or 1015′ which is formed on the shroud ring 108 and is arranged in alignment with the guide orifice 1014, 1014′. The respective securing orifice 1015, 1015′ is in this case coordinated with the associated securing member 1013, 1013′ such that the securing member 1013, 1013′ can penetrate in the radial direction into the associated securing orifice 1015, 1015′. As soon as the securing member 1013, 1013′ projects so far out of its guide orifice 1014, 1014′ that it projects into the securing orifice 1015, 1015′, the desired fixing or securing in the axial direction and in the circumferential direction is obtained. Both the guide orifices 1014, 1014′ and the securing orifices 1015, 1015′ are shaped complementarily to the respective securing member 1013, 1013′.
Since the respective securing member 1013, 1013′ is mounted radially movably both in the associated guide orifice 1014, 1014′ and in the associated securing orifice 1015, 1015′, the radial degree of freedom for the shroud ring 108 in relation to the moving blade 105 is thereby ensured at the same time.
In the case of the shroud ring 108 assigned to the moving blade row 104, the penetration of the securing member 1013, 1013′ into the securing orifice 1015, 1015′ takes place, when the turbo machine 101 is in operation, as a result of the prevailing centrifugal forces, since these drive the securing member 1013, 1013′ radially outward, that is to say into the respective securing orifice 1015, 1015′. The dimensioning of the respective securing orifice 1015, 1015′ is in this case expediently selected such that, when a radial stop, not designated in any more detail, is reached, the securing member 1013, 1013′ is still arranged partially in the guide orifice 1014, 1014′.
So that the desired securing action or fixing action can likewise be ensured when the turbo machine 101 is at a standstill, the securing member 1013, 1013′ may be prestressed radially in the direction of the securing orifice 1015, 1015′ with the aid of a securing spring 1016 or 1016′. Moreover, during the mounting of the shroud ring 108, the radially prestressed securing member 1013, 1013′ ensures an audible latching when the predetermined relative position between the shroud ring 108 and the associated moving blade 105 is reached.
To accommodate the respective securing device 1012, 1012′, the associated moving blade 105 may be thickened in the region of its blade head transversely to its blade profile. This thickened head zone is identified in
According to a preferred embodiment, the mounting of the shroud ring 108 expediently takes place such that the shroud ring 108, once mounted, can, if required, be removed from the moving blades 105 again non-destructively. This non-destructive release from the moving blades 105 can be implemented particularly simply in the embodiment shown here, which works to secure or to fix by the securing device 1012, 1012′. For example, the shroud ring 108 contains for each securing member 1013, 1013′ at least one unlocking orifice 1018 or 1018′. This unlocking orifice 1018, 1018′ is in this case positioned such that the respective securing member 1013, 1013′ can be driven through it out of the securing orifice 1015, 1015′, using a suitable tool capable of being introduced into the unlocking orifice 1018, 1018′. The respective securing member 1013, 1013′ can thus be adjusted in the guide orifice 1014, 1014′, counter to the securing spring 1016, 1016′, until the shroud ring 108 is freed from the respective moving blade 105.
According to
According to
While the invention has been described in detail with reference to exemplary embodiments thereof, it will be apparent to one skilled in the art that various changes can be made, and equivalents employed, without departing from the scope of the invention. The foregoing description of the preferred embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the invention. The embodiments were chosen and described in order to explain the principles of the invention and its practical application to enable one skilled in the art to utilize the invention in various embodiments as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto, and their equivalents. The entirety of each of the aforementioned documents is incorporated by reference herein.
Number | Date | Country | Kind |
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01508/05 | Sep 2005 | CH | national |
01509/05 | Sep 2005 | CH | national |
This application is a Continuation of, and claims priority under 35 U.S.C. § 120 to, International application no. PCT/EP2006/065879, filed 31 Aug. 2006, and claims priority therethrough under 35 U.S.C. §§ 119, 365 to Swiss application nos. 01508/05, 01509/05, both filed 15 Sep. 2005, the entireties of which are incorporated by reference herein.
Number | Date | Country | |
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Parent | PCT/EP2006/065879 | Aug 2006 | US |
Child | 12045895 | US |