1. Field of the Invention
The present invention relates to a turbo-molecular pump that is used in vacuum apparatuses such as a semiconductor manufacturing apparatus and an analysis apparatus, in a pressure range from medium vacuum through ultra-high vacuum.
2. Description of the Related Art
Conventionally, in a dry etching process, a CVD process, or the like in semiconductor manufacturing processes, processing is performed while supplying a large amount of gas in order to perform the processes at high speed. Generally, a turbo-molecular pump that is provided with a turbine blade section and a screw groove pump section is used as a vacuum pump that evacuates a process chamber in a semiconductor manufacturing apparatus that performs these processes. When the turbo-molecular pump is used in these processes, a reaction product may be accumulated inside the pump depending on the type of process gas. In particular, the reaction product is likely to be accumulated on the screw groove pump section having a relatively high pressure because of the relationship between the pressure and the sublimation temperature in the reaction product.
Thus, in a turbo-molecular pump described in JP 2003-278692 A, a heater and a water-cooled pipe are disposed on a pump base, and energization of the heater and supply of cooling water are controlled to thereby monitor the temperature of a gas flow passage in a screw stator or the like so as not to drop to a preset temperature or less. This prevents accumulation of a reaction product.
A turbo-molecular pump discharges gas by rotating a rotor at high speed. Generally, an aluminum alloy is used in the rotor. A temperature at which a creep phenomenon occurs in aluminum is lower than that in other metals. Thus, in a turbo-molecular pump in which a rotor rotates at high speed, it is necessary to suppress the temperature of the rotor lower than a creep temperature range.
On the other hand, when a large amount of gas is discharged in the turbo-molecular pump, heat is generated in response to the gas discharge, which results in an increase in the temperature of the rotor. Heat release from the rotor is mainly performed by radiation from rotor blades to stationary blades or heat transfer through gas. However, as described above, in the configuration which controls energization of the heater and supply of cooling water to maintain the temperature of the screw stator or the like higher than the preset temperature, the temperature of the stationary blades during gas discharge becomes higher than the temperature of the screw stator. Accordingly, heat release from the rotor blades to the stationary blades is not sufficiently performed, and the temperature of the rotor is thus likely to increase. Therefore, disadvantageously, it is not possible to increase the exhaust flow rate.
A turbo-molecular pump comprises: a rotor having a plurality of stages of rotor blades and a cylindrical section; a plurality of stages of stationary blades alternately arranged with respect to the plurality of stages of rotor blades; a plurality of spacers stacked to position the plurality of stages of stationary blades; a stator arranged with a gap from the cylindrical section, a base to which the stator is fixed; a spacer cooling section arranged between a lowest spacer of the stacked spacers and the base so as to be in contact with the lowest spacer, the spacer cooling section having a first flow passage through which coolant flows; a heater for heating the stator; a temperature sensor for detecting a temperature of the stator; a base cooling section for cooling the base, the base cooling section having a second flow passage connected in series to the first flow passage; and a temperature controller for controlling circulation of coolant to the first flow passage and the second flow passage connected in series and energization of the heater to maintain the temperature of the stator at a predetermined temperature.
An outflow section of the second flow passage is connected to an inflow section of the first flow passage to allow coolant to circulate from the second flow passage to the first flow passage.
An outflow section of the first flow passage is connected to an inflow section of the second flow passage to allow coolant to circulate from the first flow passage to the second flow passage.
The turbo-molecular pump further comprises: a bypass pipe connected in parallel to the first flow passage and the second flow passage connected in series; and a three-way valve for alternatively switching a first circulation state in which coolant circulates to the first flow passage and the second flow passage and a second circulation state in which coolant circulates to the bypass pipe. The temperature controller controls energization of the heater and switching between the first circulation state and the second circulation state performed by the three-way valve to maintain the temperature of the stator at the predetermined temperature.
According to the present invention, it is possible to achieve both exhaust with a large flow rate and prevention of reaction product accumulation.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
In the following description, an active magnetic bearing turbo-molecular pump will be described as an example. However, the present invention can also be applied, for example, to passive magnetic bearing turbo-molecular pumps using a permanent magnet or turbo-molecular pumps using a mechanical bearing.
A rotor 30 has a plurality of stages of rotor blades 30a and a cylindrical section 30b which is formed on an exhaust downstream side with respect to the rotor blades 30a. The rotor 30 is fastened to a shaft 31 as a rotor shaft. The rotor 30 and the shaft 31 together constitute a pump rotor body. The shaft 31 is supported in a contactless manner by magnetic bearings 37, 38, and 39 which are disposed on a base 20. Electromagnets of the axial magnetic bearing 39 are arranged so as to sandwich a rotor disk 35 which is disposed on a lower end of the shaft 31 in an axial direction.
The pump rotor body (the rotor 30 and the shaft 31) which is magnetically levitated in a freely rotatable manner by the magnetic bearings 37 to 39 is driven to rotate at high speed by a motor 36. For example, a three-phase blushless motor is used as the motor 36. A motor stator 36a of the motor 36 is disposed on the base 20, and a motor rotor 36b which is provided with a permanent magnet is disposed on the shaft 31. Emergency mechanical bearings 26a and 26b support the shaft 31 when the magnetic bearings are not operating.
A plurality of stages of stationary blades 22 are each arranged between the vertically adjacent rotor blades 30a. The stationary blades 22 are positioned on the base 20 by a plurality of spacers 23a and a cooling spacer 23b. Each of the stationary blades 22 is sandwiched by the spacers 23a. The cooling spacer 23b is arranged between the lowest one of the stacked spacers 23a and the base 20. A detailed configuration of a portion in which the cooling spacer 23b is arranged will be described below. When a case 21 is fixed to the base 20 with bolts 40, a stacked body of the stationary blades 22, the spacers 23a, and the cooling spacer 23b is sandwiched between an upper end locking section 21b of the case 21 and the base 20. As a result, the stationary blades 22 are positioned in the axial direction (vertical direction in the drawing).
The turbo-molecular pump shown in
A base cooling pipe 46, a heater 42, and a temperature sensor 43 for controlling the temperature of the screw stator 24 are disposed on the base 20. The temperature control for the screw stator 24 will be described below. In the example shown in
The spacer cooling pipe 45 is bent into a generally circular shape, so that an inflow section 45a and an outflow section 45b of the spacer cooling pipe 45 are extracted to a lateral side of the cooling spacer 23b. A piping joint 50 is attached to each of the inflow section 45a and the outflow section 45b. Coolant (cooling water, for example) flows into the spacer cooling pipe 45 from the inflow section 45a, then circularly flows along the spacer cooling pipe 45, and is then discharged from the outflow section 45b.
Referring back to
A vacuum seal 48 is disposed between the flange section 232 of the cooling spacer 23b and the base 20. Also, a vacuum seal 47 is disposed between the flange section 232 and the flange 21c. The base 20 is heated by the heater 42, and cooled by the base cooling pipe 46 through which coolant flows. The screw stator 24 is fixed to the base 20 with bolts 49 and is in thermal contact with the base 20. Accordingly, the screw stator 24 is cooled by the base cooling pipe 46 through the base 20, and heated by the heater 42. The temperature sensor 43 is arranged on the base 20 near a position to which the screw stator 24 is fixed.
The cooling spacer 23b is cooled by coolant flowing inside the spacer cooling pipe 45. Thus, heat of the stationary blades 22 is first transferred to the spacers 23a and then to the cooling spacer 23b as indicated by broken line arrows and released into the coolant inside the spacer cooling pipe 45. Although details will be described below, in discharge of gas producing a reaction product that is likely to be accumulated, heating performed by the heater 42 and cooling performed by the base cooling pipe 46 are controlled to make the temperature of the screw stator 24 equal to or higher than a temperature that does not cause accumulation of the reaction product. As the temperature that does not cause the accumulation of the reaction product, a temperature equal to or higher than the sublimation temperature of the reaction product is employed.
Therefore, the heat insulation washers 44 are arranged between the cooling spacer 23b and the base 20 to prevent heat from flowing toward the stationary blades 22 from the base 20 in a high temperature state. Further, as can be seen from FIG. 2, a gap is formed between the cooling spacer 23b and the flange 21c through the vacuum seal 47. Thus, heat transfer between the case 21 and the cooling spacer 23b is reduced.
The three-way valve 52 is disposed on a coolant supply pipe 55 which is connected to the inflow section 46a of the base cooling pipe 46. The inflow section 46a is connected to one discharge port of the three-way valve 52, and the bypass pipe 53 is connected to the other discharge port of the three-way valve 52. An end of the bypass pipe 53, the end not being connected to the three-way valve 52, is connected to a coolant return pipe 56 which is connected to the outflow section 45b of the spacer cooling pipe 45. That is, the bypass pipe 53 is connected in parallel to the spacer cooling pipe 45 and the base cooling pipe 46 which are connected in series.
By switching the three-way valve 52, coolant is supplied to either a path of the spacer cooling pipe 45 and the base cooling pie 46 connected in series, or the bypass pipe 53. The switching of the three-way valve 52 is controlled by the temperature regulation controller 51. The temperature regulation controller 51 controls the switching of the three-way valve 52 and ON/OFF of the heater 42 based on a temperature detected by the temperature sensor 43 and a preset temperature stored in a storage section 511. Although the temperature regulation controller 51 is provided separately from the control unit in the example shown in
Next, the temperature control performed by the temperature regulation controller 51 (hereinafter, referred to as “temperature regulation control”) will be described. When the turbo-molecular pump is used in a vacuum apparatus that performs a process that is likely to cause accumulation of a chloride or fluorine sulfide reaction product, temperature regulation control as described below is performed in order to prevent the reaction product from being accumulated inside the pump. As the degree of vacuum decreases (that is, as the pressure increases), the sublimation temperature of a chloride or fluorine sulfide reaction product increases, and the chloride or fluorine sulfide reaction product is thus more likely to be accumulated.
For example, when the reaction product is aluminum chloride, a vapor pressure curve of aluminum chloride forms a curve L1 as shown in
When T>Tth is determined in step S110, the temperature of the screw stator 24 enables the reaction product accumulation to be prevented. The temperature of a part of the rotor 30, the part facing the screw stator 24 (that is, the cylindrical section 30b), is substantially equal to or slightly higher than the temperature of the screw stator 24 because of heat transfer between the screw stator 24 and the cylindrical section 30b. As will be described below, the rotor temperature is required to be maintained lower than a temperature at which a creep phenomenon will be remarkable. Thus, it is not preferred to make the temperature of the screw stator 24 excessively high. Therefore, when T>Tth is determined in step S110, in order to prevent the temperature of the screw stator 24 from becoming too high, the processing proceeds to step S120 in which energization of the heater 42 is stopped, and the three-way valve 52 is switched to allow coolant to circulate through the spacer cooling pipe 45 and the base cooling pipe 46. As a result, the temperature of the screw stator 24 starts decreasing.
On the other hand, when NO (T≦Tth) is determined in step S110, the processing proceeds to step S130 in which energization of the heater 42 is started, and the three-way valve 52 is switched to divert coolant to the bypass pipe 53. Accordingly, circulation of the coolant in the spacer cooling pipe 45 and the base cooling pipe 46 is stopped, and the base 20 and the screw stator 24 which is in thermal contact with the base 20 are heated by the heater 42, so that the temperature of the screw stator 24 increases. The processing of
In the present embodiment, the cooling spacer 23b is provided, and the spacer cooling pipe 45 of the cooling spacer 23b and the base cooling pipe 46 are connected in series. The cooling spacer 23b is provided for cooling the stationary blades 22. In the turbo-molecular pump, the temperature of the rotor blades 30a and the temperature of the stationary blades 22 increase due to heat generation caused by gas discharge. In conventional turbo-molecular pumps provided with no cooling spacer 23b, heat of the rotor blades 30a is released to the coolant along a path in the order of the rotor blades 30a, the stationary blades 22, the spacers 23a, the base 20, and the base cooling pipe 46. On the other hand, the temperatures of the screw stator 24 and the base 20 during the temperature regulation control are maintained at a predetermined temperature (around the predetermined control temperature Tth). Therefore, the screw stator 24 and the stationary blades 22 have, for example, temperatures as shown in
Generally, the rotor 30 is formed of an aluminum alloy. A temperature at which a creep phenomenon occurs in aluminum is lower than that in other metals. Thus, in the turbo-molecular pump in which the rotor 30 rotates at high speed, it is necessary to suppress the rotor temperature lower than a creep temperature range. Accordingly, the flow rate of gas that can be discharged by the turbo-molecular pump is restricted by the rotor temperature. As a result, in the temperature condition shown in
In view of the above, the cooling spacer 23b is provided to cool the stationary blades 22 in the present embodiment.
During the temperature regulation control, ON/OFF of the heater 42 and ON/OFF of circulation of coolant to the spacer cooling pipe 45 and the base cooling pipe 46 are synchronously performed as shown in
The relationship between the mass Ms of the cooling spacer 23b and the mass Mb of the base 20 is apparently Mb>Ms, and the difference therebetween is considerably large. The spacer cooling pipe 45 and the base cooling pipe 46 are connected in series, and the flow velocity of coolant is thus constant in the spacer cooling pipe 45 and the base cooling pipe 46. Therefore, the heat transfer coefficient from the cooling spacer 23b to the coolant and the heat transfer coefficient from the base 20 to the coolant can be regarded as being substantially equal to each other. A difference in temperature between the spacer cooling pipe 45 and the coolant and a difference in temperature between the base cooling pipe 46 and the coolant can be regarded as being substantially equal to each other. Thus, heat transferred to the coolant from the spacer cooling pipe 45 per unit time and heat transferred to the coolant from the base cooling pipe 46 per unit time can be considered to be substantially equal to each other (assuming that the length of the spacer cooling pipe 45 and the length of the base cooling pipe 46 are substantially equal to each other).
As described above, Mb>Ms is satisfied. Thus, a temperature drop rate in the cooling spacer 23b when the coolant is circulated is higher than a temperature drop rate in the base 20 (that is, the screw stator 24). That is, the temperature of the stationary blades 22 is higher than the line L3 shown in
In the configuration shown in
In the configuration shown in
As described above, the line L3 (also the line L4) varies up and down by the ON/OFF control of coolant circulation during the temperature regulation control. However, on the other hand, an OFF period makes it possible to prevent the temperature of the stationary blades 22 from excessively decreasing. For example, when the spacer cooling pipe 45 is a separate system from coolant circulation of the base cooling pipe 46 and coolant is constantly circulated through the spacer cooling pipe 45, the temperature of the lowest stationary blade 22 (C) may drop lower than the sublimation temperature curve L1. In this case, a reaction product is disadvantageously accumulated on the lowest stationary blade 22 (C) and the cooling spacer 23b. However, it is possible to prevent the accumulation of the reaction product in the present embodiment.
In the above embodiment, when the circulation of coolant in the base cooling pipe 46 and the spacer cooling pipe 45 is stopped during the temperature regulation control, the coolant is diverted to the bypass pipe 53 using the three-way valve 52. Therefore, it is possible to prevent the coolant circulation from stopping in the cooling system of the entire apparatus. Generally, in a vacuum apparatus provided with a cooling system using coolant, an alarm is generated when circulation of the coolant stops. However, when the turbo-molecular pump of the present embodiment is used, an alarm is not generated during the temperature regulation. As a matter of course, a two-way valve may be used instead of the three-way valve to allow coolant to circulate and stop.
As described above, in the present embodiment, the turbo-molecular pump is provided with the rotor 30 which has the plurality of stages of rotor blades 30a and the cylindrical section 30b, the plurality of stages of stationary blades 22 which are alternately arranged with respect to the rotor blades 30a, the plurality of spacers 23a which are stacked to position the stationary blades 22, the screw stator 24 which is arranged with a gap from the cylindrical section 30b, the base 20 to which the screw stator 24 is fixed, the cooling spacer 23b which is arranged between the lowest spacer 23a and the base 20 so as to be in contact with the lowest spacer 23a of the stacked spacers 23a and has a first flow passage through which coolant flows, the heater 42 which heats the screw stator 24, the temperature sensor 43 which detects the temperature of the screw stator 24, the base cooling pipe 46 which forms a second flow passage connected in series to the spacer cooling pipe 45 as the first flow passage and cools the base 20, and the temperature regulation controller 51 as the temperature controller which controls circulation of coolant to the spacer cooling pipe 45 and the base cooling pipe 46 connected in series and energization of the heater 42 to maintain the temperature of the screw stator 24 at the predetermined temperature.
By controlling the circulation of coolant to the spacer cooling pipe 45 and the base cooling pipe 46 connected in series and the energization of the heater 42 to thereby maintain the temperature of the screw stator 24 at the predetermined temperature, the temperature of the screw stator 24 becomes higher than the sublimation temperature of the reaction product. Accordingly, it is possible to prevent accumulation of the reaction product. Further, providing the cooling spacer 23b for cooling the stationary blades 22 makes it possible to maintain the temperature of the stationary blades 22 lower than conventional one as indicated by the line L3 of
Further, the coolant may circulate in the direction from the base cooling pipe 46 to the spacer cooling pipe 45, and may also circulate in the direction from the spacer cooling pipe 45 to the base cooling pipe 46. When the coolant circulates from the spacer cooling pipe 45 to the base cooling pipe 46, the temperature of the stationary blades 22 can be maintained further lower, thereby making it possible to further increase the gas flow rate.
Hereinabove, the embodiment and the modification have been described. However, the present invention is not limited thereto. Other modes conceivable within the technical idea of the present invention also fall within the scope of the present invention.
Number | Date | Country | Kind |
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2014-020364 | Feb 2014 | JP | national |