The present invention relates to a turbocharged internal combustion engine.
Turbocharged internal combustion engines are well known. However, it has always been a problem to control effectively the speed of rotation of turbochargers in engines in order to control the boost applied to the intake air. Wastegates have been necessary or complicated valving arrangements. Furthermore, now that it is necessary to meet strict emissions regulations for all engines, the use of high pressure turbochargers is problematic because the restrictions on flow imposed by such turbochargers and the cooling of exhaust gases thereby tends to lead to unacceptable delays in catalytic converter light off. Traditionally, in engines with two-stage turbocharging it has been a problem to control elegantly the boost provided by each turbocharger in relation to the other.
The present invention provides a turbocharged internal combustion engine comprising:
a variable volume combustion chamber;
inlet valves means controlling flow of air into the combustion chamber;
fuel delivery means for delivering fuel into the air to be mixed therewith;
exhaust valve means for controlling flow of the combusted gases from the combustion chamber;
compressor means for compressing the air prior to admission of the air into the combustion chamber;
actuator means opening and closing the exhaust valve means; and
an electronic controller which controls operation of the actuator means to thereby control opening and closing of the exhaust valve means; wherein:
the exhaust valve means comprises at least a first exhaust valve connected to a first exhaust duct and at least a second exhaust valve connected to a second exhaust duct, separate and independent from the first exhaust duct;
the compressor means comprises a first turbocharger and the first exhaust duct is connected to the first turbocharger so that exhaust gases passing through the first exhaust duct drive the first turbocharger to rotate;
the second exhaust duct bypasses the first turbocharger and the combusted gases flowing through the second exhaust duct are exhausted without passing through the first turbocharger; and
the electronic controller by controlling operation of the actuating means and thereby the opening and closing of the first and second exhaust valves is operable to control what proportion of the combusted gases leaving the combustion chamber flow through each of the first and second exhaust ducts.
By the use of actuators controlled by an electronic controller the operation of the exhaust valves can be controlled in such a way that the controller can control the volume and rate of flow of combusted gases through the first turbocharger and thereby control operation of the first turbocharger in an elegant way.
Preferred embodiments of the present invention will now be described with reference to the accompanying drawings, in which:
In
Combusted gases flowing from the cylinders 10, 11, 12 and 13 flow through the exhaust valves “a” to a first exhaust duct 14. This exhaust duct 14 relays the combusted gases to the turbine stage 15a of a turbocharger 15.
The exhaust valves “b” are all connected to a second exhaust duct 16 through which combusted gases can flow from the cylinders 10, 11, 12 and 13 through the exhaust valves “b” to a starter catalytic converter 17.
The combusted gases expanded in the turbine 15a are output from the turbocharger 15 via an exhaust duct 18, which is joined to the exhaust duct 16 at a joint 19. At the joint 19 the combusted gases flowing from the turbocharger 15 combine with the combusted gases flowing through the exhaust duct 16 and then the combined flow passes through a second catalytic converter 21 and then to atmosphere.
Fresh charge air is drawn into the compressor section 15b of the turbocharger 15 and is then relayed via an intake passage 19 to the intake valves “i” of the cylinders 10, 11, 12 and 13, the charge air passing through an intercooler on its way to the cylinders.
The electronic controller can use its control of the actuators to control the opening and closing of the exhaust valves “a” and “b” to control what proportion of the total combusted gases flowing from each cylinder flow to the exhaust duct 14 and what proportion of the combusted gases flow through the exhaust duct 16. In this way the controller can control operation of the turbocharger 15. When greater boost is required then a greater proportion of the total combusted gases expelled from the cylinders 10, 1112 and 13 is fed through the turbocharger 15 and vice versa. On start-up of the engine the majority of the combusted gases expelled from the cylinders 10, 11, 12 and 13 (if not the totality of the combusted gases expelled) will pass through the exhaust duct 16 in order to ensure an early light off of the starter catalytic converter 17 and therefore reduce the emissions on engine start-up.
In
The exhaust valves “a” of the cylinders 100, 101, 102 and 103 are all connected to a first exhaust duct 104 which leads the combusted gases to the turbine part 105a of a high pressure turbocharger 105. The exhaust valves “b” of the cylinders 100, 101, 102 and 103 are all connected to an exhaust duct 106 through which the combusted gases flow to a turbine section 107a of a low pressure turbocharger 107, bypassing the high pressure turbocharger 105.
Expanded combusted gases exiting the turbine part 105a of the turbocharger 105 flow via an exhaust duct 108 to a joint 109 where the expanded combusted gases are fed into the flow of combusted gases passing along the exhaust duct 106. It is the combined flow of the combusted gases passing directly from the exhaust valves “b” and the combusted gases exiting the turbocharger 105 which are then fed to the turbine 107a of the low pressure turbocharger 107.
The combusted gases exiting the turbine 107a of the turbocharger 107 pass through an exhaust passage 110 to atmosphere via a catalytic converter 111.
Charge air drawn into the compressor part 107b of the turbocharger 107 is expelled through an intake duct 112 to be passed through an intercooler 113. The compressed air, once cooled in the intercooler 113 can then pass either through the compressor part 105b of the high pressure turbocharger 105 or can pass along a bypass passage 114, bypassing the turbocharger 105 completely.
The compressed air supplied to the turbocharger 105 will be supplied at a first pressure and will then be pressurised to a higher second pressure by the turbocharger 105. The pressurised air leaving the compressor 105b passes through a duct 115 to be recombined with air flowing through the bypass passage 114. The combined air flow then passes through an intercooler 116 and an intake duct 117 to the intake valves “i”.
A bypass valve 118 is provided in the bypass passage 114. The bypass valve 118 is controlled by the electronic controller. Operation of the bypass valve 118 will enable the electronic controller to control how much of the intake air passes through the high pressure turbocharger 105.
The electronic controller controls opening and closing of the exhaust valves “a” and “b” (through which control of the actuators connected to the exhaust valves) in order to control what proportion of the total flow of combusted gases from the cylinders 100, 101, 102 and 103 flow through the exhaust duct 104 and what proportion of the combusted gases flow through the exhaust duct 106. In this way, the electronic controller can control operation of the turbochargers 105 and 107.
In certain circumstances it will be preferable that all or at least the majority of the flow of combusted gases bypasses the turbocharger 105 completely. In this circumstance, the exhaust valves “a” are kept totally (or mostly) closed and the exhaust valves “b” are opened and closed on their own in each cycle. In this circumstance the electronic controller will also open fully the bypass valve 118 so that charge air does not pass through the turbocharger 105. For instance it is desirable on start-up of the engine to bypass the turbocharger 105 completely. Since the turbocharger 105 is a high pressure turbocharger, it will provide a large restriction on the flow of combusted gases from the cylinders. This restriction and the resultant cooling of the combusted gases will increase the time to light off of the catalyst 111. On the other hand, the low pressure turbocharger 107 will place far less a restriction on the combusted gases and therefore it is preferable that at start up conditions the combusted gases flow only through the turbocharger 107.
The system described in
The level of boost provided to the intake air supplied to the intake valves “i” can easily be controlled by electronic controller by varying the valve timing of the exhaust valves “a” and “b” in order to control the gas flow through the exhaust duct 104. Also, the controller can control boost by controlling the bypass valve 118.
The low pressure turbocharger 107 will be a turbocharger with a large turbine, giving a resistance to the flow of combusted gases much less than the high pressure turbocharger 105, which has a smaller turbine. However, the larger turbine size of the low pressure turbocharger 107 can lead to throttle response problems which are particularly problematic in the use of the engine in an automobile. This problem is ameliorated by the present invention by the electronic controller recognising times of acceleration of the engine and in such times diverting the majority of the flow of combusted gases to the high pressure turbocharger 105 which will react quickly when the throttle of the engine is open. Obviously, the bypass valve 118 is closed in such circumstances, in order that the intake air received by the inlet valves “i” is boosted to its maximum.
At high engine speeds the high pressure turbocharger 105 could provide an excess of boost if not suitably controlled by the electronic controller controlling the flow of combusted gases through the exhaust duct 104 and the flow of intake air through the bypass passage 114. Typically at full loads and high engine speeds in steady state conditions the high pressure turbocharger 105 will be in the main bypassed so that the majority of intake air will flow in the bypass passage 114 and the majority of combusted gas flow will be through the exhaust duct 106.
The
The engine management system controls the opening of the exhaust valves “a” and “b” in each cylinder to control the amount of pressurised exhaust gas flowing to the turbine of the low pressure turbo charger 301. A portion of the exhaust gas is allowed to flow to the turbine of the turbo charger 301 and a portion is allowed to flow via the bypass passage 303 directly to atmosphere.
It is envisaged that the supercharger 302 would typically be a Roots blower type supercharger. It could be a clutched supercharger so that it is operated only in certain engine operating conditions, under control of the electronic controller.
A fourth variant of engine is shown in
In the
Air exiting the low pressure compressor 405 or passing through the bypass valve 406 then flows on to a high pressure turbocharger 407 to be compressed in the turbocharger and then output via a duct 408 to an intercooler 409 and then on to the cylinders of the engine via inlet valves “i”.
Combusted gases can be exhausted from the cylinders 410, 411, 412 either via the exhaust valves “a” or by the exhaust valves “b”. These valves are controlled by actuators controlled by an engine management system. The engine management system will control operation of the valves “a” and “b” to control what proportion of the exhaust gases flow through the exhaust duct 401 and what proportion flow through the exhaust duct 402. The exhaust gases flowing through the exhaust duct 401 flow to the turbine of the high pressure turbo charger 407, whilst the exhaust gases flowing through the exhaust duct 402 bypass the turbocharger 407 and flow directly to atmosphere.
Whilst the
The valves “c” are operated to allow flow of compressed gas to the storage tank 604 only when the tank is not already pressurised to its limit. The valves “c” allow flow of gas from the storage tank 604 to the cylinders only when the pressure in the storage tank 604 is sufficient.
In the embodiments shown in
The engines described above could be operated either with spark ignition or with compression ignition. The invention is applicable to reciprocating piston engines with any number of cylinders and furthermore is applicable to internal combustion engines other than reciprocating piston engines (e.g. rotary engines).
The exhaust valves “a” and “b” described above will be poppet valves operated by hydraulic actuators. However, the poppet valves could be operated by any other suitable form of actuator, e.g. electromagnetic actuators. Indeed the poppet valves could be replaced by sleeve valves or any other suitable valving arrangement controllable by actuator.
The inlet valves “i” described above would preferably themselves be controlled by actuators under the control of the electronic controller but this is not necessary and any form of operation of the valves could be used, e.g. conventional cam and tappet operation.
The turbochargers described above could be fixed geometry or variable geometry turbochargers.
Number | Date | Country | Kind |
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0400808.2 | Jan 2004 | GB | national |
0400794.4 | Jan 2004 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB05/00120 | 1/14/2005 | WO | 7/14/2006 |