The present disclosure relates to a turbocharger including a bearing.
Hitherto, there has been known a turbocharger in which a shaft is axially supported by a bearing. A turbine impeller is provided at one end of the shaft. A compressor impeller is provided at another end of the shaft. The turbocharger is connected to an engine. The turbine impeller is rotated by exhaust gas discharged from the engine. The rotation of the turbine impeller causes the compressor impeller to rotate through the shaft. The turbocharger compresses air through the rotation of the compressor impeller and delivers the compressed air to the engine.
For example, in a turbocharger described in Patent Literature 1, a bearing hole (slide bearing portion) for receiving a bearing is formed in a housing. A guide groove is formed in the bearing hole. The guide groove is configured to guide lubricating oil downward, which has flowed into a gap between the bearing and the bearing hole. The lubricating oil is discharged from an oil discharge port.
Patent Literature 1: Japanese Patent Application Laid-Open No. 2015-203360
According to the technology described in Patent Literature 1, the lubricating oil is introduced to the oil discharge port, and hence an oil-discharging performance is improved. For adaptation to higher rotation speed, there has been an attempt to improve bearing performance by increasing a supply amount of the lubricating oil. For adaptation to the increase in supply amount of the lubricating oil, there has been a demand for development of a technology for improving the oil-discharging performance.
The present disclosure has an object to provide a turbocharger which is capable of improving an oil-discharging performance.
In order to solve the above-mentioned problem, according to one mode of the present disclosure, there is provided a turbocharger including: a bearing; a bearing wall portion having a bearing hole in which the bearing is arranged; a separation wall portion, which is provided on a radially outer side of the bearing hole with respect to the bearing wall portion, and forms an internal space with the bearing wall portion; an oil discharge port, which is formed in the separation wall portion, and communicates with the internal space; and a guide portion, which is provided to the bearing wall portion facing the internal space, and separates away from the oil discharge port in a direction of a plane perpendicular to a center axis of the bearing as approaching the oil discharge port in a direction of the center axis.
The guide portion may have portions having a different inclination from each other depending on a position in the direction of the center axis.
The guide portion may include a first guide portion which extends toward the turbine impeller away from the oil discharge port and a second guide portion which extends toward the compressor impeller with respect to the first guide portion.
The turbocharger may further include a top portion which is formed between the first guide portion and the second guide portion, wherein a position of the top portion in the direction of the center axis corresponds with a position of the oil discharge port in the direction of the center axis.
According to the present disclosure, it is possible to secure a turbocharger which is capable of improving an oil-discharging performance.
Now, with reference to the attached drawings, an embodiment of the present disclosure is described in detail. The dimensions, materials, and other specific numerical values represented in the embodiment are merely examples used for facilitating the understanding of the present disclosure, and do not limit the present disclosure otherwise particularly noted. Elements having substantially the same functions and configurations herein and in the drawings are denoted by the same reference symbols to omit redundant description thereof, and illustration of elements with no direct relationship to the present disclosure is omitted.
On an outer peripheral surface of the bearing housing 20, there is provided a projection 20a. The projection 20a is formed in the vicinity of the turbine housing 3. The projection 20a projects in a radial direction of the bearing housing 20. Further, on an outer peripheral surface of the turbine housing 3, there is provided a projection 3a. The projection 3a is provided in a vicinity of the bearing housing 20. The projection 3a projects in a radial direction of the turbine housing 3. The bearing housing 20 and the turbine housing 3 are mounted to each other by band-fastening the projections 20a and 3a with the fastening mechanism 2. The fastening mechanism 2 is constructed by, for example, a G-coupling for clamping the projections 20a and 3a.
The bearing housing 20 includes a bearing wall portion 21. A bearing hole 21a is formed in the bearing wall portion 21. The bearing hole 21a penetrates in a right-and-left direction of the turbocharger C. A bearing 30 is provided in the bearing hole 21a. In
A suction port 9 is formed in the compressor housing 5. The suction port 9 is opened on the right side of the turbocharger C. The suction port 9 is connected to an air cleaner (not shown). Further, under a state in which the bearing housing 20 and the compressor housing 5 are coupled to each other by the fastening bolt 4, a diffuser flow passage 10 is formed. The diffuser flow passage 10 is formed of opposed surfaces of the bearing housing 20 and the compressor housing 5. In the diffuser flow passage 10, the air is increased in pressure. The diffuser flow passage 10 has an annular shape which extends from a radially inner side to a radially outer side of the shaft 6. The diffuser flow passage 10 communicates with the suction port 9 on the above-mentioned radially inner side through the compressor impeller 8.
Further, a compressor scroll flow passage 11 is provided to the compressor housing 5. The compressor scroll flow passage 11 has an annular shape. The compressor scroll flow passage 11 is positioned on the radially outer side of the shaft 6 with respect to the diffuser flow passage 10. The compressor scroll flow passage 11 communicates with a suction port of an engine (not shown). The compressor scroll flow passage 11 communicates also with the diffuser flow passage 10. Thus, when the compressor impeller 8 is rotated, air is sucked into the compressor housing 5 through the suction port 9. The sucked air is pressurized and increased in speed during a course of flowing through between blades of the compressor impeller 8. The air having been pressurized and increased in speed is increased in pressure in the diffuser flow passage 10 and the compressor scroll flow passage 11. The air increased in pressure is introduced to the suction port of the engine.
A discharge port 12 is formed in the turbine housing 3. The discharge port 12 is opened on the left side of the turbocharger C. The discharge port 12 is connected to an exhaust gas purification device (not shown). Further, a flow passage 13 and a turbine scroll flow passage 14 are formed in the turbine housing 3. The turbine scroll flow passage 14 has an annular shape. The turbine scroll flow passage 14 is positioned on the radially outer side of the turbine impeller 7 with respect to the flow passage 13. The turbine scroll flow passage 14 communicates with a gas inflow port (not shown). The exhaust gas discharged from an exhaust gas manifold of the engine (not shown) is introduced to the gas inflow port. The turbine scroll flow passage 14 communicates also with the turbine impeller 7 through the flow passage 13. Thus, the exhaust gas introduced through the gas inflow port to the turbine scroll flow passage 14 is introduced to the discharge port 12 through the flow passage 13 and the turbine impeller 7. The exhaust gas to be introduced to the discharge port 12 causes the turbine impeller 7 to rotate during a course of flowing.
Then, a rotational force of the turbine impeller 7 is transmitted to the compressor impeller 8 through the shaft 6. The rotational force of the compressor impeller 8 causes the air to be increased in pressure and introduced to the suction port of the engine as described above.
Part of the lubricating oil having been supplied to the bearing hole 21a passes through an oil hole 36 and flows into the inner peripheral surface 33 of the main body portion 31. The oil hole 36 penetrates through the main body portion 31 from the inner peripheral surface 33 to an outer peripheral surface 37. The lubricating oil having flowed in spreads rightward and leftward in
Further, a through hole 38 is provided to the main body portion 31. The through hole 38 penetrates from the inner peripheral surface 33 to the outer peripheral surface 37. The bearing wall portion 21 has a pin hole 21b. The pin hole 21b is formed at a portion opposed to the through hole 38. The pin hole 21b penetrates through a wall portion forming the bearing hole 21a. A positioning pin 50 is fitted to the pin hole 21b from a lower side in
Further, an oil thrower member 60 is provided to the shaft 6. The oil thrower member 60 is arranged on the right side in
An opposed surface 61 of the oil thrower member 60 is opposed to the main body portion 31 in the axial direction. Further, the shaft 6 has a large-diameter portion 6a. The large-diameter portion 6a is positioned on the left side in
As described above, the axial movement of the main body portion 31 is regulated by the positioning pin 50. The main body portion 31 is arranged between the oil thrower member 60 and the large-diameter portion 6a in the axial direction. The lubricating oil is supplied to a gap between the main body portion 31 and the oil thrower member 60 and a gap between the main body portion 31 and the large-diameter portion 6a. When the shaft 6 moves in the axial direction, the oil thrower member 60 or the large-diameter portion 6a is supported by an oil film pressure generated between the main body portion 31 and the oil thrower member 60 or the large-diameter portion 6a. That is, in the bearing 30, both end surfaces of the main body portion 31 in the axial direction are thrust bearing surfaces 41 and 42. The thrust bearing surfaces 41 and 42 receive a thrust load.
Further, damper portions 39 and 40 are formed on both end sides of the outer peripheral surface of the main body portion 31 in the axial direction. The damper portions 39 and 40 suppress oscillation of the shaft 6 by the oil film pressure of the lubricating oil having been supplied to the gap formed with the inner peripheral surface of the bearing hole 21a.
A groove portion 24 is formed in the bearing wall portion 21. The groove portion 24 is formed on a radially outer side of an end portion on the left side in
A guide plate 70 is provided on a radially outer side of the oil thrower member 60. The guide plate 70 is arranged on the right side in
As illustrated in
Along with the rotation of the shaft 6, the lubricating oil is brought around in the same direction as the rotation of the shaft 6 (in
Description has been made of the flow of the lubricating oil with reference to the cross section on the turbine impeller 7 side illustrated in
For example, in
The guide portion 25 includes a first guide portion 25a and a second guide portion 25b. The first guide portion 25a extends from the oil discharge port 23a side toward the turbine impeller 7 side (left side in
In the guide portion 25, a top portion 25c is formed between the first guide portion 25a and the second guide portion 25b. A position of the top portion 25c in the center axis direction O of the bearing 30 (indicated by the one-dot chain line in
As described above, the lubricating oil having been guided by the tapered surfaces 24a and 71 toward the oil discharge port 23a side in the center axis direction O of the bearing 30 is brought around along with the rotation of the shaft 6. The lubricating oil is diffused in the rotation direction of the shaft 6 and hits against the guide portion (wall surface 21d). The lubricating oil having hit against the guide portion 25 is guided by the guide portion 25 toward the top portion 25c side. The lubricating oil having reached the top portion 25c from the first guide portion 25a side and the lubricating oil having reached the top portion 25c from the second guide portion 25b side hit against each other. The lubricating oils having hit against each other flows down toward the oil discharge port 23a. In such a manner, the oil clogging in the vicinity of the wall surface 21d is suppressed. The oil-discharging performance is improved.
Description has been made of the case in which the position of the top portion 25c in the center axis direction O of the bearing 30 corresponds with the position of the oil discharge port 23a in the center axis direction O of the bearing 30. In this case, the lubricating oil is likely to move toward the oil discharge port 23a. However, the position of the top portion 25c in the center axis direction O of the bearing 30 may not correspond with the position of the oil discharge port 23a in the center axis direction O of the bearing 30. The position of the top portion 25c in the center axis direction O of the bearing 30 may be located on the turbine impeller 7 side with respect to the oil discharge port 23a. The position of the top portion 25c in the center axis direction O of the bearing 30 may be located on the compressor impeller 8 side with respect to the oil discharge port 23a.
Moreover, description has been made of the case in which the guide portion 25 includes the first guide portion 25a and the second guide portion 25b. In this case, the oil-discharging performance on both of the turbine impeller 7 side and the compressor impeller 8 side is improved. However, the guide portion 25 may include only one of the first guide portion 25a and the second guide portion 25b. Even in this case, the lubricating oil is guided toward the oil discharge port 23a side by the first guide portion 25a or the second guide portion 25b. Therefore, the oil clogging in the vicinity of the wall surface 21d is suppressed. As a result, the oil-discharging performance is improved.
Specifically, in the first guide portion 125a, a first inclined portion 125aa is formed on the left side in
For example, consideration is made of the case in which the lubricating oil hits on the left side in
Description has been made of the case in which, in the first guide portion 125a, the portion (first inclined portion 125aa) on the left side in
Description has been made of the case in which the first guide portion 125a has portions having a different inclination from each other depending on a position thereof in the right-and-left direction in
The embodiment has been described above with reference to the attached drawings, but, needless to say, the present disclosure is not limited to the above-mentioned embodiment. It is apparent that those skilled in the art may arrive at various alterations and modifications within the scope of claims, and those examples are construed as naturally falling within the technical scope of the present disclosure.
The present disclosure is applicable to a turbocharger including a bearing.
Number | Date | Country | Kind |
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JP2017-162263 | Aug 2017 | JP | national |
This application is a continuation application of International Application No. PCT/JP2018/030202 filed on Aug. 13, 2018, which claims priority based on Japanese Patent Application No. 2017-162263 filed on Aug. 25, 2017, the entire contents of which are incorporated by reference herein.
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Number | Date | Country | |
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20200141316 A1 | May 2020 | US |
Number | Date | Country | |
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Parent | PCT/JP2018/030202 | Aug 2018 | US |
Child | 16733323 | US |