The present invention relates generally to aircraft engines, and, more specifically, to thrust reversers therein.
Modern commercial aircraft are typically powered by a turbofan gas turbine engine in which a fan is driven by a core engine. The core engine includes in serial flow communication a fan, multistage axial compressor, combustor, and high pressure turbine.
Air is pressurized in the compressor and mixed with fuel in the combustor for generating hot combustion gases from which energy is extracted in the high pressure turbine which in turn powers the compressor through a corresponding drive shaft extending therebetween.
A low pressure turbine follows the high pressure turbine and extracts additional energy from the hot core exhaust flow for powering the fan through a corresponding drive shaft extending therebetween. Propulsion thrust is generated in the engine by corresponding portions of the pressurized fan air bypassing the core engine, and the pressurized core exhaust discharged from the core engine.
Turbofan engines are typically identified by their bypass ratios. The bypass ratio represents the mass flow of the pressurized fan air bypassing the core engine divided by the mass flow of the core gases discharged through the core engine. The larger the bypass ratio, the more propulsion thrust is generated by the pressurized fan air compared with the core discharge flow.
In contrast, the lower the bypass ratio, the greater is the portion of propulsion thrust generated from the core engine exhaust flow. The specific bypass ratio therefore affects the type of thrust reverser provided in the engine, and the aerodynamic efficiency of thrust reverse operation.
The typical turbofan aircraft engine includes a fan thrust reverser mounted at the aft end of the fan nacelle surrounding the core engine. The thrust reverser is operated during landing of the aircraft on a runway and redirects the normally aft propulsion thrust from the engine in the forward direction to assist in braking the aircraft and aerodynamically reducing its speed.
The typical thrust reverser includes reverser doors which are deployed to redirect the normally aft fan exhaust in a forward direction from the fan nacelle. Correspondingly, blocker doors are typically also used with the reverser for substantially blocking aft discharge of the fan exhaust from the fan nozzle.
However, the core engine is still operated at elevated power upon landing to power the thrust reverse braking of the aircraft, and therefore a substantial amount of core exhaust is discharged through the core nozzle.
Accordingly, the overall efficiency of fan thrust reverse operation is based on the combined effect of the forward thrust from the redirected fan exhaust, and the aft thrust from the core engine which correspondingly reduces efficiency.
For high bypass ratio turbofan engines, the fan flow represents a substantial portion of the overall engine thrust, and operation of the fan reverser enjoys increased performance and efficiency.
In contrast, for low bypass turbofan engines, the core exhaust represents a substantial portion of the propulsion thrust, with the fan reverser having a correspondingly lower net performance and efficiency in braking the landing aircraft.
Accordingly, it is desired to provide a turbofan engine having improved thrust reverse operation for aircraft landing.
A turbofan engine includes a fan driven by a core engine. A surrounding fan nacelle includes a thrust reverser and fan nozzle disposed aft therefrom. A core cowl surrounds the core engine and includes a core nozzle extending aft therefrom. A row of poppet valves extends through the core cowl between the core nozzle and fan nozzle for selectively spoiling thrust from the core nozzle when the reverser is deployed.
The invention, in accordance with preferred and exemplary embodiments, together with further objects and advantages thereof, is more particularly described in the following detailed description taken in conjunction with the accompanying drawings in which:
Illustrated in
The engine includes an annular fan nacelle 16 surrounding a fan 18 which is powered by a core engine surrounded by a core nacelle or cowl 20. The core engine includes in serial flow communication a multistage axial compressor 22, an annular combustor 24, a high pressure turbine 26, and a low pressure turbine 28 which are axisymmetrical about a longitudinal or axial centerline axis 30.
During operation, ambient air 32 enters the fan nacelle and flows past the fan blades into the compressor 22 for pressurization. The compressed air is mixed with fuel in the combustor 24 for generating hot combustion gases 34 which are discharged through the high and low pressure turbine 26,28 in turn. The turbines extract energy from the combustion gases and power the compressor 22 and fan 18, respectively.
A majority of the air is pressurized by the driven fan 18 for producing a substantial portion of the propulsion thrust powering the aircraft in flight. The combustion gases 34 are exhausted from the aft outlet of the core engine for providing additional thrust.
However, during landing operation of the aircraft, thrust reversal is desired for aerodynamically slowing or braking the speed of the aircraft as it decelerates along a runway. Accordingly, the turbofan engine 10 includes a fan thrust reverser 36 wholly contained in or integrated into the fan nacelle 16 for selectively reversing fan thrust during aircraft landing.
The fan thrust reverser, or simply fan reverser 36 is integrated directly into the fan nacelle 16. The fan nacelle includes radially outer and inner cowlings or skins which extend axially from a leading edge of the nacelle defining an annular inlet 38 to an opposite trailing edge defining a substantially annular outlet 40. The fan nacelle 16 may have any conventional configuration, and is typically formed in two generally C-shaped halves which are pivotally joined to the supporting pylon 14 for being opened during maintenance operations.
The exemplary fan nacelle illustrated in
The engine has a bypass ratio that represents the ratio of mass flow of the fan exhaust bypassing the core engine through the fan nozzle and the mass flow of the core exhaust discharged through the core nozzle. For a low bypass ratio less than about 5, the core thrust represents a substantial portion of the overall propulsion thrust, which also includes the fan thrust.
In the exemplary embodiment illustrated in
A particular advantage of the fan reverser 36 is that the fan nozzle 46 itself may remain fixed at the aft end of the fan nacelle surrounding the core engine. And, the fan reverser 36 may be fully integrated in the fan nacelle immediately forward or upstream from the fixed fan nozzle.
More specifically, the fan reverser is illustrated in more detail in
A gang or set of radially outer louver doors 48 are suitably pivotally joined to the fan nacelle in the compartment to close the exit end of the tunnel along the outer skin. Two or more of the louver doors may be axially nested together as further described hereinbelow.
A corresponding radially inner reverser or blocker door 50 is suitably pivotally joined to the fan nacelle 16 inside the compartment in radial opposition with the gang of louver doors 48 to close the inlet end of the tunnel along the inner skin. In the stowed closed position illustrated in
Means in the form of an elongate drive link pivotally joins together the outer and inner doors for coordinating the simultaneous deployment thereof. Means in the form of a linear drive actuator are suitably mounted in the nacelle compartment and joined to the doors for selective rotation thereof from the stowed position illustrated in
The actuator may be operated in reverse for rotating the doors to a deployed position illustrated in
The bifold configuration of the outer louver doors and inner blocker door pennits all the components of the fan reverser to be integrated and hidden within the axial extent of the radial compartment between the outer and inner skins. The louver and blocker doors, the drive link, and the drive actuator are fully contained within the compartment in the stowed position illustrated in
The bifold door fan thrust reverser 36 disclosed above is merely one of many preferred embodiments, and is more fully disclosed in U.S. Pat. No. 6,895,742, incorporated herein by reference. Any other type of fan thrust reverser may also be used as desired.
Irrespective of the form of the specific fan reverser used in the exemplary turbofan engine illustrated in
Accordingly, the low bypass turbofan engine illustrated in
The turbofan spoiler 52 includes in part the conventional fan nacelle 16 and any preferred form of the fan thrust reverser 36 terminating in the fan exhaust nozzle 46 disposed at the aft end of the fan nacelle. The cooperating core cowl 20 extends aft from the fan nozzle 46 and includes the core exhaust nozzle 42 at the aft end thereof. In the exemplary embodiment illustrated in
Thrust spoiling is effected by a row of poppet valves 56 extending radially through the core cowl 20 between the core nozzle 42 and the fan nozzle 46 for selectively spoiling propulsion thrust from the core nozzle 42 solely when the fan reverser 36 is deployed.
As shown in
A suitable number of the poppet valves 56 are spaced apart circumferentially around the perimeter of the core cowl 20 as illustrated in
The valves 56 preferably have identical configurations as illustrated in an exemplary embodiment in
As shown in
The core cowl 20 further includes a rigid frame 68 defining a housing or box disposed between the inner and outer skins 58,60 and integrally joined thereto. The valve stems 66 are suitably mounted to the frame 68 for preferably radial translation A between the inner and outer skins for simultaneous and parallel movement of the valve heads when deployed.
As best illustrated in
The outer apertures 72 are preferably radially aligned directly outwardly from corresponding ones of the inner apertures 70 to provide an oblique or radially outward bleed path through the core cowl disposed substantially normal or 90 degrees from the axial centerline axis of the engine.
The poppet valves 56 are preferentially contained inside the core cowl 20 for maintaining the aerodynamic performance and efficiency of the turbofan engine throughout its operating flight envelope, with the poppet valves being deployed only during thrust reverse operation.
In the preferred embodiment illustrated in
The outer heads 64 of the poppet valves are preferably inclined aft to conform flush with the converging outer skin 60 when the valves are stowed closed.
Correspondingly, the inner heads 62 conform with the profile of the inner skin 58 and are generally parallel with the axial centerline axis. Since the valves are deployed inwardly during operation, each of the inner heads 62 preferably includes a scoop or ramp 74 on the radially outer surface thereof which curves radially outwardly aft toward the core nozzle 42. The ramp 74 may be formed of suitable sheet metal rigidly mounted to the outer surface of the inner head 62.
Since the poppet valves are stowed closed during the entirety of operation of the turbofan engine except during thrust reverse operation, suitable means are provided for translating or moving each of the valves 56 radially inwardly to their deployed positions and radially outwardly to their stowed positions.
The translating means suitably mount each of the poppet valves 56 to the supporting frame 68 to selectively stow closed the inner heads 62 flush in the inner apertures 70, while the corresponding outer heads 64 are stowed closed flush in the outer apertures 72 as illustrated in
However, during thrust reverse operation the individual poppet valves 56 are deployed open, with the corresponding inner heads 62 being translated radially inwardly below the inner skin 58 into the core exhaust duct, with the outer heads 64 being translated radially inwardly below the outer skin 60 while also being recessed between the two skins defining the core cowl.
However, during thrust reverse operation as illustrated in
Correspondingly, the row of poppet valves 56 are deployed open during thrust reverse operation to bleed or divert the hot exhaust flow from the core nozzle 42 and therefore substantially spoil or reduce the aft propulsion capability of the core exhaust flow.
During that operation, the normally aft directed fan exhaust 32 is blocked by the reverser blocker doors 50 and redirected forwardly by the louver doors 48. The fan exhaust is therefore blocked from normal aft discharge through the fan nozzle 46 and the outlet 40 thereof shown in
The deployed open poppet valves 56 provide a direct bypass from the core nozzle 42 radially outwardly through the core cowl 20 in the immediate vicinity directly aft of the fan nozzle outlet 40. Accordingly, the open poppet valves provide substantial pressure relief inside the core nozzle which substantially reduces or degrades the operating pressure of the core exhaust 34 to correspondingly substantially reduce the aft propulsion force therefrom in the core nozzle 42. The pressure of the core exhaust is substantially reduced, along with the aft velocity of the core exhaust which both reduce the aft propulsion capability thereof.
And, by diverting or bleeding a significant portion of the core exhaust 34 from the core nozzle 42 and radially outwardly through the core cowl, the flowrate of the core exhaust discharged through the core nozzle 42 is also reduced for further reducing the aft propulsion capability thereof.
Furthermore, the core exhaust 34 is preferably bled obliquely or substantially normal to the initially axially aft flow direction through the core nozzle radially outwardly immediately behind the fan nozzle outlet 40. The flow direction of the bled core exhaust therefore changes from axially aft to radially outwardly with little if any axially aft component when discharged radially outwardly through the outer apertures 72.
The relatively simple poppet valves 56 therefore are effective for substantially spoiling or degrading the normally aft propulsion thrust from the core exhaust 34 during thrust reverse operation for substantially increasing the overall thrust performance capability and efficiency of the thrust reverse operation of the entire turbofan engine.
During thrust reverse operation, the pressurized fan flow is blocked from reaching the outlet 40 of the fan nozzle as illustrated in
The core exhaust is therefore spoiled in large part which correspondingly reduces the aft propulsion capability thereof which would otherwise be in opposition to the forward directed propulsion thrust from the fan exhaust discharged through the deployed fan reverser.
The means for deploying and translating the row of poppet valves 56 illustrated in
In particular, the 4-bar linkage includes a pair of parallel links 78 pivotally joined at opposite ends to a common stem 66 and the frame 68. The links 78 are preferably mounted at their forward ends to the frame 68 and extend downstream in the aft direction to join the stem 66.
In this way, the two links 78 pivot in parallel with each other from the upstream frame 68 to cause the common stem 66 to translate radially inwardly and outwardly in the typical 4-bar kinematic motion thereof. Since the stem 66 is mounted to the aft end of the two links 78, the aerodynamic forces acting on the poppet valves 56 when deployed will be carried under tension through the two links, and this can improve dynamic stability of the deployed valves.
Each poppet valve 56 may be deployed by using a suitable linear actuator 80 as shown in
In the exemplary embodiment illustrated in
In this embodiment, the inner and outer heads 62,64 are circumferentially elongate, with an oval or oblong configuration circumferentially around the core cowl 20. In this way, increased bleed area may be obtained around the circumference of the core cowl within a limited axial extent of the confined region of the core cowl.
In a preferred embodiment, the outer head 64 has a larger surface area facing radially inwardly toward the core exhaust duct than each of the inner heads 62 which may be used to advantage to bias closed the poppet valves due to the differential pressure between the core exhaust 34 inside the core nozzle 42 and the external lower pressure outside the core cowl 20.
Also in a preferred embodiment, the inner apertures 70 which are closed by the inner heads 62 preferably have a collective flow area around the inner skin 58 of the cowl corresponding with about half (50%) the discharge flow area of the core nozzle 42. In this way, a substantial reduction in pressure of the core exhaust 34 in the core nozzle may be achieved by opening the poppet valves 56 to correspondingly spoil the aft-directed thrust from the core nozzle.
In view of the limited space available within the converging core cowl illustrated in
The circular poppet valves 56b may also be disposed in the same axial location in the core cowl 20 as the original valves illustrated in
For example, a gear rack 86 and cooperating gear pinion 88 may be operatively joined to the corresponding stems 66b in the typical rack-and-pinion configuration for radially lowering and raising the corresponding poppet valves 56b.
For example, the rack 86 may be fixedly attached to the stem 66b along the radial axis. The pinion 88 may be pivotally mounted on a corresponding supporting or connecting rod 84 in operative engagement with the rack 86. A suitable linear actuator 80 may be similarly joined by a cooperating crank 82 to the connecting rod 84 and in turn the pinion 88 for selective rotation thereof, which in turn translates the rack 86 radially inwardly and outwardly along with the attached stem 66b.
In the various embodiments disclosed above, the introduction of a relatively simple poppet valve between the fan and core nozzles permits effective spoiling of propulsion thrust from the core nozzle when the fan thrust reverser is deployed. The overall performance and efficiency of thrust reverse operation is therefore increased. The poppet valve enjoys simplicity of configuration and may be introduced in various configurations where space permits, and fully contained and integrated between the skins of the core cowl. When the poppet valves are stowed, the cowl maintains its originally smooth surface finish for maintaining high aerodynamic performance of the turbofan engine for the entirety of the flight envelope as intended.
While there have been described herein what are considered to be preferred and exemplary embodiments of the present invention, other modifications of the invention shall be apparent to those skilled in the art from the teachings herein, and it is, therefore, desired to be secured in the appended claims all such modifications as fall within the true spirit and scope of the invention.
This application claims the benefit of U.S. Provisional Application 60/692714, filed Jun. 22, 2005.
Number | Date | Country | |
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60692714 | Jun 2005 | US |