The present invention relates generally to rotary implements used to maintain or manicure turf including turf at golf courses, parks and for private lawns. More specifically, the invention relates to turf maintenance equipment with a rotary tool housing, in which the tool housing is releasable from the body of the sweeper to facilitate changing of the rotary tool utilized.
Golfers prefer playing on well-manicured turf and golf course superintendents strive to provide tee boxes, fairways and greens that are free from debris to provide an enjoyable experience for the golfers. Turf sweepers may be employed to improve the visual aesthetic and overall quality of the playing grounds by removing any unnecessary debris from a given area. These turf sweepers, such as that described in U.S. Pat. No. 11,246,272 assigned to Harper Industries, Inc., may use a rotary broom or brush to remove debris from the surface of the ground and transfer the debris to a receptacle. However, in some applications it may be desirable for the turf maintenance crew to use other rotary tools beyond a rotary brush, such as a flail rotor or a verticut rotor.
The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an extensive overview of the invention. It is not intended to identify critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concepts of the invention in a simplified form as a prelude to the more detailed description that is presented elsewhere herein.
According to an embodiment, a turf maintenance implement includes a frame, a hopper assembly mounted to the frame, a debris loading duct, a rotary tool housing, and a drive assembly. The debris loading duct is connected to the frame and is in communication with the hopper assembly. The debris loading duct includes a first portion of at least one releasable, mating connector connected thereto. The rotary tool housing includes a rotary tool rotatably mounted thereto, and a second portion of the at least one releasable, mating connector connected thereto. The rotary tool housing is selectively detachable from the debris loading duct by releasing by releasing the first portion of the at least one releasable, mating connector from the second portion of the at least one releasable, mating connector. The drive assembly is connectable to a power source and drivingly and releasably connected to the rotary tool. The rotary tool may be selected from a group consisting of: a rotary broom, a flail rotor, and a verticut rotor. In one embodiment, the at least one releasable, mating connector comprises a latch and the first latch portion is an over-center latch mechanism and the second latch portion is a catch engageable by the over center latch mechanism. The latch is preferably manually operated.
According to another embodiment, a turf maintenance implement for removing and collecting landscape debris from the ground includes a hopper assembly pivotally connected to a frame, with the hopper assembly being configured to hold landscape debris therein. The turf maintenance implement includes a debris loading duct connected to and in communication with the hopper assembly, the debris loading duct being height-adjustable relative to the frame. The debris loading duct includes a first latch portion of at least one manually operable latch mechanism disposed on a perimeter thereof. The turf maintenance implement further includes a rotary tool housing, which includes a rotary tool rotatably mounted thereto, a flexible skirt extending downwardly along a perimeter thereof, and a second latch portion of the at least one manually-operable latch mechanism disposed on a perimeter thereof. The rotary tool housing is selectively detachable from the debris loading duct by releasing the first latch portion of the at least one manually operable latch mechanism from the at least one second latch portion. The debris loading duct and the rotary tool housing are height-adjustable relative to the frame. The turf maintenance implement also includes a drive assembly connectable to a power source and drivingly and releasably connected to the rotary tool.
According to another embodiment, a method of removing a rotary tool of a turf maintenance implement from a work area includes providing a turf maintenance implement configured to remove landscape debris from the ground. The turf maintenance implement includes a height-adjustable debris loading duct connected to a hopper assembly, the debris loading duct having a first latch portion of at least one manually operable latch mechanism. The turf maintenance implement further includes a rotary tool housing having a rotary tool rotatably mounted thereto, the rotary tool housing having a second latch portion of the at least one manually-operable latch mechanism. The rotary tool housing has a plurality of primary mounting brackets disposed along a front wall thereof, and at least one secondary mounting bracket disposed along a left-hand side and a right-thereof, each of the primary and secondary mounting brackets being configured to hold a roller assembly including a roller. The turf maintenance implement also includes a drive assembly connectable to a power source and drivingly and releasably coupled to the rotary tool. The method includes decoupling the drive assembly from the rotary tool, removing a first roller assembly from a first primary mounting bracket and inserting the first roller assembly into a first secondary mounting bracket, and removing a second roller assembly from a second primary mounting bracket and inserting the second roller assembly into a second secondary mounting bracket. The method further includes positioning the first rotary tool housing such that the rollers of the first roller assembly and the second roller assembly are in contact with the ground before decoupling the first latch portion of the at least one manually operable latch mechanism from the second latch portion of the at least one manually operable latch mechanism and removing the first rotary tool housing from the work area via the first and second roller assemblies.
According to another embodiment, the method further requires providing a second rotary tool housing having a second rotary tool rotatably mounted thereto, the second rotary tool housing having a second latch portion of the at least one manually-operable latch mechanism, a plurality of primary mounting brackets disposed along a front wall thereof, and at least one secondary mounting bracket disposed along a left-hand side and a right-thereof, each of the primary and secondary mounting brackets being configured to hold a roller assembly including a roller. The method includes securing a roller assembly into each of the secondary mounting brackets of the second rotary tool housing and positioning the second rotary tool housing under the debris loading duct such that the first latch portion disposed on the debris loading duct and the second latch portion disposed on the second rotary tool housing are substantially vertically aligned. The method further requires adjusting the height of the debris loading duct such that the debris loading duct abuts the second rotary tool housing, coupling the first latch portion disposed on the debris loading duct with the second latch portion disposed on the second rotary tool housing, and removing each of the roller assemblies from the secondary mounting brackets of the second rotary tool housing and securing each roller assembly into a primary mounting bracket of the second rotary tool housing. The method also includes coupling the drive assembly to the second rotary tool.
Illustrative embodiments of the present disclosure are described in detail below with reference to the attached drawing figures.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. The drawings constitute a part of this specification and include exemplary embodiments of the present invention and illustrate various objects and features thereof.
Certain terminology will be used in the following description for convenience in reference only and will not be limiting. For example, the words “upwardly,” “downwardly,” “leftwardly,” and “rightwardly” will refer to directions in the drawings to which the reference is made. The words “inwardly” and “outwardly” will refer to directions toward and away from, respectively, the geometric center of the embodiment being described and designated parts thereof. Said terminology may include the words specifically mentioned, derivatives thereof, and words of a similar import.
Referring to
The detachable rotary tool housing 112, shown in
In the embodiment shown, the detachable rotary tool housing 112 is formed as a rectangular frame 120 including front and rear walls or panels 121 and 122 and left and right sidewalls or side panels 123 and 124. The frame 120 is open through the top and bottom. Ends of the tool or broom axle 118 extend through holes (not shown) formed in the left and right side panels 123 and 124 of the frame 120 and are rotatably supported in bearings (not shown) mounted on the side panels 123 and 124. A skirt or curtain 126 extends along and depends from a lower perimeter of the rectangular frame 120 to contain excess debris. The skirt 126 may be fashioned from a flexible or polymeric material.
Referring to
Referring again to
Referring to
Secondary roller mounting brackets 170 and 171 are mounted on the sides of the detachable rotary tool housing 112, with one secondary roller mounting bracket 170 and 171 disposed on each side of the rotary tool housing 112. The secondary roller mounting brackets 170 and 171 (as best seen in
Referring now to
Similar to
The rotary tool housings 112, 212, and 312 with their respective rotary tools, namely broom 114, flail rotor 214, and verticutter 314 respectively, may be used interchangeably with the turf maintenance implement 100, depending on the application or user preference. Compared to existing solutions for changing out the rotary tool, a selected one of the rotary tool housings 112, 212 or 312 with the associated rotary tool can be changed with a limited number of tools and is a straightforward process. The following process is exemplary in nature, and it shall be understood that not all steps described herein must be performed in the order disclosed. Some embodiments may require a different number of steps than the method disclosed, without necessarily departing from the scope of the invention.
When changing between rotary tool housing 112, 212, or 312, the user must stop operation of the turf maintenance implement 100, such that the drive assembly 130 is not engaged. First, the user must remove the drive chain 132 from at least the rotary tool axle sprocket 136 connected to the rotary tool axle 118, 218, or 318. It may be desirable for a user to raise the rotary tool housing 112, 212, or 312 to its maximum height, providing as much ground clearance as possible. To remove the chain 132, the user may have to remove at least the lower shielding panel 154 and in a preferred embodiment, the upper shielding panel 152, such as in
Upon removing the chain 132, the user may initially reinstall the lower shielding panel 154 then remove a first anti-scalp roller assembly 156, preferably the leftmost or rightmost roller assembly 156, from a primary mounting bracket 166, and then place the shank 162 of the same anti-scalp roller assembly 156 into one of the secondary mounting brackets 170 or 171 on the rotary tool housing 112, 212 or 312 and secure the roller assembly 156 in place. This may be done with locking pin 168, which may be similarly taken from the primary bracket 166 and inserted through the pin receiving holes 172 disposed on the secondary bracket 170 or 171 and a selected pin receiving hole 164 in the roller assembly shank 162. It may be advantageous for the user to secure the roller 158 at a relatively lower height in the secondary bracket 170 or 171 compared to the primary bracket 166, such that the roller 158 is closer to the ground than before, and, preferably, the lowermost point of the roller 158 is below the lowermost point of the housing skirt 126. The roller 158 is oriented substantially perpendicular to its original (primary) orientation, as shown in
With the rotary tool housing 112 now in contact with the ground (via the side-mounted rollers 158), the rotary tool housing 112 can be safely detached from the rest of the turf maintenance implement 100. This can be achieved by removing the upper pin 196 of each of the four respective latch assemblies 176 and pivoting the latch levers 182 outward and downward about the lower pivot pins 184 to advance the latch bails 186 downward and away from the catches 188. When this has been completed with each toggle latch mechanism 177, the rotary tool housing 112, 212, or 312 is completely detached from the debris loading duct 110. The debris loading duct 110 may then be raised and the rotary tool housing 112, 212 or 312 rolled laterally out from under the debris loading duct 110 so that a second rotary tool housing 112, 212 or 312 with roller assemblies 156 attached to the left and right sides and with a different tool or replacement tool may be rolled under the debris loading duct 110 for attachment thereto.
For attachment of the second rotary tool housing 112, 212 or 312 to the debris loading duct 110, the above-described steps may be performed essentially in reverse. For example, the new rotary tool housing 112, 212 or 312 is rolled under the debris loading duct 110, the debris loading duct 110 is lowered to abut against the second rotary tool housing 112, 212 and 312 and then the latch levers 182 of the latch mechanisms 177 are pivoted upward to draw the associated latch bails 186 upward and into contact with a respective one of the catches 188. As the latch levers 182 are pivoted to the over-centered position the bails 186 draw the catches 188 and attached frame 120 upward against a lower end of the debris loading duct 110. The latch levers 182 are then secured in the over-centered position using locking pins 196. The side-mounted roller assemblies 156 in the secondary mounting brackets 170 and 171 may then be removed and placed in a respective one of the primary mounting brackets 166. The drive assembly 130 may then be re-engaged with the rotary tool 114, 214 or 314 as described above, before the debris loading duct 110 and attached rotary tool housing 112, 212, or 312 may then be lowered and the turf maintenance implement 100 may then resume operation using the new rotary tool housing 112, 212, or 312 and associated rotary tool 114, 214 or 314.
In an alternative embodiment, the same rotary tool housing 112 is used for each of the rotary tools 114, 214 and 314. After the rotary tool housing 112 is separated from the debris loading duct 110, as described previously, the rotary tool 114, 214 or 314 and the axle 118, 218 or 318 and attached sprocket 136 are removed from the frame 120 and replaced with different or replacement rotary tool 114, 214 or 314 and its axle 118, 218 or 318 and sprocket 136. The rotary tool housing 112 with the alternative or replacement rotary tool 114, 214 or 314 secured thereto is then reattached to the debris loading duct 110 as described previously.
It is to be understood that while certain forms of the present invention have been illustrated and described herein, it is not to be limited to the specific forms or arrangement of parts described and shown. As used in the claims, identification of an element with an indefinite article “a” or “an” or the phrase “at least one” is intended to cover any device assembly including one or more of the elements at issue. Similarly, references to first and second elements is not intended to limit the claims to such assemblies including only two of the elements, but rather is intended to cover two or more of the elements at issue. Only where limiting language such as “a single” or “only one” with reference to an element, is the language intended to be limited to one of the elements specified, or any other similarly limited number of elements.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 63/483,376, entitled Turf Sweeper with Releasable Tool Housing for Interchangeable Rotary Tools, filed Feb. 6, 2023, the disclosure of which is incorporated herein in its entirety by reference.
Number | Date | Country | |
---|---|---|---|
63483376 | Feb 2023 | US |