The present invention relates to a turn bar assembly or apparatus in a rotary press in which a web supplied is split by a slitter into two split webs and in particular to a turn bar assembly or apparatus in such a rotary press that responds to and manages a change in width of such a split web that occurs as a result of alteration in width of a web supplied.
In a rotary press in which a web supplied is split along a direction of its travel by a slitter into two split webs and such a split web is folded along a direction of its travel by a former, if the web prior to splitting is altered in width from a standard web, each split web comes to be varied in width from a standard split web, too, so that its width center is deviated from a center of the former.
In aligning the width center of a split web with that of a former, it has been the conventional practice either to transversely move the former relative to the split web or to dispose a turn bar unit between the slitter and the former such as to move each split web in a direction of its width to fit the split web in position to the former.
Referring to
In the single web feed path, one split web W2 (W2′) is passed over two half-width turn bars 62 and 63 having their axes angled at 45° to the direction of travel of the web W and oriented parallel to a plane of the traveling web W and thereby is moved to take a same position as the other split web W1 (W1′), and then is guided over a plurality of guide rollers to travel straight and laid on the other split web W1 (W1′) for feeding into the one former S1.
In the double web feed path; the web W (W′) is fed to travel via the guide rollers and split by a slitter 66 on a drag roller 65 positioned upstream of the formers S1 and S2 into the split webs W1 and W2 (W1′ and W2′) which are fed into the formers S1 and S2, respectively.
The two formers S1 and S2 in this Prior Art 1 are designed in an identical makeup and each mounted, as shown in
In
Referring to
In the other double web feed path, the web W is passed over a full-width turn bar 74 whose axis is oriented at an angle of 45° to the direction of travel of the web W and parallel to a plane of the traveling web W so that the web W is turned in its direction of travel at an angle of 90° with its traveling planes before and after turning being parallel to each other and then is split by the slitter 66 on the drag roller 65 positioned in the folder into two split webs W1 and W2 which after that are fed into the formers S1 and S2, respectively.
In a single web feed path, the two half-width turn bars 72 and 73 are adjusted in position so that the two split webs W1 and W2 past these half-width turn bars are identical in their widthwise position to each other and then, laid one over the other, the split webs W1 and W2 are fed to one former S1 or S2.
When the web width has been altered, the half-width turn bars 72 and 73 and the full-width turn bar 74 are displaced in a direction parallel to the direction of travel of each web W1, W2, W fed to them so that the split webs W1 and W2 in their width centers or center are aligned with those or that of the former S1 and/or former S2, respectively.
Mention is next made of Prior Art 3 as a conventional makeup in which a turn bar is moved to change the widthwise position of a web (see JP P 2000-153,940 A).
The Prior Art 3 is as shown in
Mention is next made of Prior Art 4 as a conventional makeup in which each of split webs W1 and W2 split from a web is moved widthwise by moving a turn bar (see JP P 2004-106,516 A).
This Prior Art 4 is as shown in
In the second turn bar unit 82, 83, a second turn bar 84, 85 and a guide roller 86, 87 are attached to a bracket 88, 89. And, the second turn bar unit 82, 83 as shown in
The first turn bars 80 and 81 and the second turn bars 84 and 85 are in each pair oriented obliquely symmetrically with respect to the direction of travel of the web W and configured with respect to the latter in a V form with its apex at the point of splitting the traveling web W.
The web W traveling via a guide roller 91 is split by the slitter 91 from where the one split web W1 is fed out via the first turn bar 80 and the second turn bar 84 to the guide roller 86 and then fed out via a downstream guide roller 92 to a former S1 and the other split web W2 is fed out via the first turn bar 81 and the second turn bar 85 to the guide roller 87 and then fed out via the downstream guide roller 92 to a former S2.
And, when the web width is altered, the split webs W1 and W2 split from the web W at the slitter 90 are each shifted with the second turn bar unit 82, 83 moved up or down along the linear guide member relative to the fixed first turn bar 80, 81 to change the length of web traveling path between the first turn bar 80, 81 and the second turn bar 84, 85 and thereby to change the widthwise position of each split web W1, W2 so as to align the width center of each split web W1, W2 with the center of each former S1, S2.
In late years, an identical rotary press has been in demand, which can be adapted for webs that have a variety of web widths and are largely different in web width and which permits two split webs split by a slitter from a web to be fed to their respective formers as desired.
Prior Art 1 shown in
Thus, if a large alternation of web width is desired, the former carriage drive must be large r in size and more complex than the conventional to be capable of moving the former carriage 70, 70 more largely in length. Also, for each web-width alternation, complex and time-consuming operations must become necessary, including an operation prior to printing to remove the block 71, 71 attached to the adjoining portions of the two formers S1 and S2 or to replace the block with the one suited for a new web size and operation thereafter to move the centers of the two formers S1 and S2 or one of the centers to positions or a position aligned respectively with the width centers or center of the web W1 and/or web W2.
Also, it is necessary to be prepared to leave the blocks 71, 71 fit to the web widths in numbers of web widths to be used. Further, there is the problem that if the two split webs W1 and W2 are laid together not at one former S1 in the single web feed path as shown and mentioned above, but at the other former S2 in the other single web feed path, it is necessary to reorient the half-width turn bars 62 and 63 at an angle of 90° from the state shown in
Prior Art 2 as shown in
Prior Art 3 as shown in
Prior Art 4 as shown in
In view of the foregoing, it is an object to provide a turn bar assembly in rotary press which is simple and does not require complicate operations for parts replacements, which can respond to and manage alteration of a variety web widths which may largely vary, which is capable of feeding each of split webs into a desired one of formers, which can quickly switch between the one-web and double web feed paths, and further which has a reduced space for installation with printing sections and a folder arranged in a row.
In order to achieve the object mentioned above, there is provided in accordance with the present invention a turn bar assembly in a rotary press in which a web fed from a web supply and printed in a printing section is split by a slitter into two split webs, the assembly comprising: a first turn bar unit comprising a first entrance turn bar for guiding one of the split webs so as to turn the direction in which the one split web travels at an angle of 90° while maintaining parallel planes of the one split web before and after its direction of travel is turned by the first entrance turn bar, a first guide roller for turning the direction in which the one split web past the first entrance turn bar travels at an angle of 180° and a first exit turn bar for guiding the one split web past the first guide roller so as to turn the direction in which it travels at an angle of 90° while maintaining parallel planes of the one split web past the first guide roller before and after its direction of travel is turned by the first exit turn bar; and a second turn bar unit comprising a second entrance turn bar for guiding the other of the split webs so as to turn the direction in which the other split web travels at an angle of 90° while maintaining parallel planes of the other split web before and after its direction of travel is turned by the second entrance turn bar, a second guide roller for turning the direction in which the other split web past the second entrance turn bar travels at an angle of 180° and a second exit turn bar for guiding the other split web past the second guide roller so as to turn the direction in which it travels at an angle of 90° while maintaining parallel planes of the other split web past the second guide roller before and after its direction of travel is turned by the second exit turn bar, wherein the first and second exit turn bars are movable widthwise of a said split web fed out thereof.
According to the turn bar assembly in a rotary press of the present invention in which a web fed from each of printing sections is bisected into a pair of split webs, each of split webs, when each such split web is provided with a turn bar unit including an exit turn bar whose position widthwise of each split web is adjusted, can be fed into a former positioned downstream in direction of its travel of each such turn bar unit with its widthwise center aligned with a center of the former.
And, the turn bar assembly is simple in makeup, does not require any complicate operation such as a part replacement, and can respond to and manage web width alterations from a variety of web widths which may vary largely. Moreover, each split web can be fed out into a former as desired. And, allowing the printing sections and the folder to be arranged in a row, the assembly is prevented from space increase for its installation and can easily be fitted to an existing rotary press machine.
Further, in the turn bar assembly provided herein, the second turn bar unit may include a pair of such second exit turn bars whereby the split web fed out of the second turn bar unit is capable of selectively traveling at one of two widthwise positions.
According to this specific makeup, providing two exit turn bars in the turn bar unit processing the other split web allows quickly switching between a single web feed path or mode in which the other split web is laid above or below the one split web and a double web feed path or mode in which the two split webs are placed by side by side.
In the Drawings:
Referring to
In
The description that follows is conveniently given with reference to a broader web W and split webs W1 and W2 bisected therefrom from.
In
The turn bar assembly T comprises a first turn bar unit 1 whereby one split web W1 split at the slitter 61 from the web W is adjusted as to its traveling position at its exit side relative to that at its entrance side in its widthwise direction and a second turn bar unit 2 whereby the other split web W2 is adjusted as to its traveling position at its exit side relative to that at its entrance side in its widthwise direction. These two turn bar units 1 and 2 are provided deviated in position vertically as shown in
The first turn bar unit 1 as shown in
In the first turn bar unit 1 as shown in
The guide roller 12 has its axis extending parallel to the direction of travel of the split web W1 entering the entrance turn bar 11 and is disposed laterally of the entrance turn bar 11. The guide roller 12 at its opposite ends is rotatably mounted between brackets 16a and 16b fastened to the frame Hb, Hb.
The exit turn bar 13 in this form of implementation is disposed parallel to the entrance turn bar 11 and has its one end attached to a block 18a slidably mounted on a shaft 17 whose opposite ends are fastened to the frames Ha and Hb, respectively. The exit turn bar 13 has its other end attached to a block 18b which is slidably mounted on, but can be securely fastened by a known suitable fixing means such as a set screw to, a shaft 32 of a first drive unit 3 for exit turn bar to be described later
The secondary guide roller 50 has its axis extending orthogonal to the direction of travel of the split web W1 entering the entrance turn bar 11 and parallel to the plane of the traveling split web W1. The secondary guide roller 50 is disposed behind the exit turn bar 13 and has its opposite ends rotatably mounted between the frames Ha and Hb.
The second turn bar unit 2 as shown in
In the second turn bar unit 2 as shown in
The guide roller 22 has its axis extending parallel to the direction of travel of the split web W2 entering the entrance turn bar 21 and is disposed laterally of the entrance turn bar 21. The guide roller 22 at its opposite ends is rotatably mounted between brackets 27a and 27b fastened to the frame Hb, Hb.
The two exit turn bars 23 and 24 in this form of implementation are disposed parallel to the entrance turn bar 21 and have their respective first ends attached to blocks 29a and 30a, respectively, which are each slidably mounted on a shaft 28 whose opposite ends are fastened to the frames Ha and Hb, respectively. The exit turn bars 23 and 24 have their second ends attached to blocks 29b and 30b, respectively, which are each slidably mounted on, but can be securely fastened by a known suitable fixing means such as a set screw to, a shaft 42 of a second drive unit 4 for exit turn bars which will be described later.
In the first drive unit 3 for exit turn bar, the shaft 32 for the block 18b attached to the other end of the exit turn bar 13 is mounted on the frame Ha, Hb as shown in
With the first drive unit 3 for exit turn bar where it is desired to largely move the exit turn bar 13 in the direction of travel of the split web W1 entering the exit turn bar 13 as shown in
In the second drive unit 4 for exit turn bars, the shaft 42 for the blocks 29b and 30b attached to the second ends of the exit turn bars 23 and 24, respectively is mounted on the frame Ha, Hb as shown in
Mention is next made of the use of a web W of standard (broader) width in describing an operation of the turn bar assembly T in rotary press so constructed as mentioned above.
Prior to printing at printing sections P and P, a width size of the web W to be printed is entered to a controller (not shown). The motor 31 in the first turn bar unit 1 and the motor 41 in the second turn bar unit 2 are rotated by the controller to move their respective shafts 32 and 42 widthwise of the split webs W1 and W2 fed out of the exit turn bar 13 in the first turn bar unit 1 and the exit turn bar 23 or 24 in the second turn bar unit 2, respectively, so that the width centers or center of the split webs W1 and W2 fed out of the exit turn bars 13 and 23 or 24 are aligned with the centers or center of the one former S1 and/or the other former S2, respectively.
During a printing operation, the web fed from its supply (not shown) and printed in the printing sections P and P is split by the slitter 61 at the drag roller 60 into two split webs W1 and W2 of which one split web W1 travels into the first turn bar unit 1 as shown in
The one split web W1 traveling into the first turn bar unit 1 is turned in its direction of travel at an angle of 90° by the entrance turn bar 11 and then is fed to the guide roller 12 where it is turned in its direction of travel at an angle of 180° and then fed to the exit turn bar 13. By the exit turn bar 13 the split web W1 is turned again in its direction of travel at an angle of 90° and the width center of the split web W1 turned thereby is aligned with the center of one former S1. And, the split web W1 traveling out of this exit turn bar 13 is turned in its direction of travel by the secondary guide roller 50 towards its outlet side from which it is fed via the adjusting roller (64 into the one former S1.
The other split web W2 is turned in its direction of travel at an angle of 90° by the entrance turn bar 21 and then is fed to the guide roller 22 where it is turned in its direction of travel at an angle of 180° and then fed to the exit turn bar 23, 24. Then, the split web W2 if it is fed below the one split web W1 at the same widthwise position as the split web W1, namely if it is caused to travel in the single web feed path, is wound on the one exit turn bar 23 positioned closer to the inlet path of travel of the one split web W1. Also, the other split web W2 out of the guide roller 22 if it fed out side by side with the one split web W1, namely if it is caused to travel in the double web feed path, is wound on the other exit turn bar 24 positioned closer to the inlet path of travel of the one split web W2.
If the single web feed path is selected as indicated in solid lines for the web W2 in
If the double web feed path is selected as indicated in heavy chain lines for the web W2 in
While the single web feed path was shown to use one former S1 side as one embodiment, it may use the other former S2 side as the alternative embodiment. To do this, as shown in the heavy chain lines in
At this time, the exit turn bar 13 may be moved upon unfastening the fixing means that fastens the block 18b to the shaft 32 and then by largely moving the block 18b. Thereafter, upon fastening the block 18b to the shaft 32 by the fixing means again, the position at a need may be adjusted with the motor 31.
Also as an alternative embodiment of the double web feed path, the exit turn bar 13 in the first turn bar unit 1 as shown in the heavy chain lines in
Further, so that the widthwise ends of both the split webs W1 and W2 may meet at the former S1 or S2 with the ends of webs printed at another printing section or so that the respective widthwise ends of the split webs W1 and W2 (or W2 and W1) may meet at the formers S1 and S2 with the ends of webs printed at another printing section, a web end detector (not shown) and a controller (not shown) may be used to rotate the motor 31 and the motor 41 so as to finely adjust the web widthwise positions at the exit turn bar 13 and the exit turn bars 23 and 24. Also, with the adjusting roller 64, each lengthwise end position of images printed on split web W1 and/or W2 may be adjusted to meet with that of an image printed at another section.
Mention is next made of the use of a nonstandard web W′ of a width narrower than the standard width.
With the web W′ being split about a split line passing though its widthwise center by the slitter 61, its split webs are fed into the entrance turn bars 11 and 21 in the state they are deviated towards the split line in comparison with the split webs W1 and W2 of standard width, as shown in
Thus, each exit turn bar 13, 23, 24 is moved by the drive unit 3, 4 to a position as indicated in the chain line so that the split web W1′, W2′ centered identically to the split web W1, W2 of standard width may come out of the exit turn bar 13, 23, 24, as shown in
As a result, the split web W1′, W2′ of a width narrower than standard is fed out to a position aligned with the center position of each former S1, S2.
The forms of implementation described above may be modified without departing from the Claims.
For example, the exit turn bar 13, 23, 24 may be manually moved. Also, as shown in
Further, only one exit turn bar may be used in each of the first and second turn bar units 1 and 2 to permit this exit turn bar to be moved to a web widthwise position, thereby meeting with a demand for both one- and double web feed paths into a desired former Also, two exit turn bars in each of the first and second turn bar units 1 and 2 may selectively be used to meet with a demand for both one- and double web feed paths into a desired former.
Number | Date | Country | Kind |
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2007-109229 | Apr 2007 | JP | national |