Turning-around-type continuous conveying apparatus

Information

  • Patent Grant
  • 6357572
  • Patent Number
    6,357,572
  • Date Filed
    Wednesday, May 2, 2001
    23 years ago
  • Date Issued
    Tuesday, March 19, 2002
    22 years ago
  • Inventors
  • Examiners
    • Valenza; Joseph E.
    Agents
    • Staas & Halsey LLP
Abstract
A continuous conveying apparatus of an unified going/returning way type in which tread faces can be turned around with driving elements (chains or the like) on both sides of the tread faces maintained. A movable member having tread faces is turned helicoidally by 180° around an axis which extends in a plane parallel to the reference plane of the tread faces and is inclined at an angle of 45° with respect to the traveling direction. Then, the movable member travels horizontally and turned helicoidally by 180° around another axis which is inclined oppositely to the aforementioned axis. Thus, the movable member travels in the direction opposite to the going direction. In the case where the movable member is a train of rigid tread steps, it is preferable that each tread step is divided in left and right halves, the left and right halves are connected by an elastic pin so that they can take a twisted positional relationship, the left and right halves are each driven by a twistable roller chain and supported at three points by a driving roller and two adjusting rollers, and those rollers are each guided on a cylindrical guide surface. An escalator with inclined tread faces can be formed by providing low projections of trapezoid in cross section on a toothed in-part belt. There is also a structure in which each tread step stands up by being turned by 90° in a sloping section to turned around.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a continuous conveying apparatus in which going and returning ways are unified three-dimensionally, so as to contribute to saving of materials, simplification of structure, reduction of installation expenses and reduction of energy consumption in an escalator, a moving walk, a moving slope, and a conveyer for articles.




2. Description of the Related Art




In known escalators, moving walks and the like of an unified going/returning way type, tread faces move two-dimensionally in a turning around section. Therefore, those escalators and the like can not be provided with driving elements (roller chains, link series or racks) on both sides of steps as in ordinary escalators and the like, and they are allowed to have a continuous driving element only at one position in an inner or central area of the steps. This makes the tread faces unstable during traveling and complicates the structure of the escalators and the like. Thus, many inventions have been made on this type of escalators and the like, but there is not any invention in practical use.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a continuous conveying apparatus of unified going/returning ways type, which has continuous driving elements on both sides of the tread faces in a turning around section.




A three-dimensional structure is necessary for turning around a straight-traveling belt member without stretching the same. Practically, there are a way of revolving tread faces helicoidally by 180° to reverse it, and a way of twisting the tread faces by 90° to stand it up. First, the way of 180° reversing will be described. In

FIG. 1



a


, a belt member


1


traveling straight on a horizontal plane is wound on a horizontal cylinder


30


in contact with the belt member


1


on the lower side thereof with its axis inclined at an angle A to the traveling direction


1




a


of the belt member


1


. The tread faces of the belt member


1


turns by 180° to form a helicoid, and then horizontally travels in a direction


1




b


which is inclined at an angle of 2(90°−A) with respect to the direction


1




a


. Then, the belt member


1


is wound onto a horizontal cylinder


40


(having the same diameter as the cylinder


30


) in contact with the belt member


1


on the upper side thereof with its axis inclined at an angle B with respect to the direction


1




b


. The tread faces of the belt member


1


turns by 180° to form a helicoid, and then horizontally travels in a direction


1




c


. In order that the direction


1




a


and the direction


1




c


are parallel to each other, the following equation has to be satisfied based on the theorem of parallel lines.






2(90


°−A


)+2(90


°−B


)=180°






From this equation, A+B=90° is derived. Here, B is an angle formed by the horizontal cylinder


40


and the belt member


1


traveling in a direction


1




c


parallel to the direction la after the turn. If A=B, A=B=45°. This case is advantageous in respect of design and manufacture. The description will be hereinafter made on this case. In a case where a train of conveying members traveling on rails is used in place of a belt member, the train of conveying members are guided by helicoidal rails running around the axis


3




a


of the cylinder


30


and the axis


4




a


of the cylinder


40


instead of the cylinders


30


,


40


. Use of round bars or round pipes as rails facilitates the design and manufacture of the apparatus. In the following description, a horizontal plane is replaced by a slope plane in a case of running of the tread faces on a slope.




As shown in a plan view of

FIG. 1



b


and a side view of

FIG. 1



c


, when A=B=45°, the belt member


1


is guided helicoidally around the axis


3




a


which is below and parallel to the tread faces and inclined at an angle of 45° with respect to the traveling direction


1




a


toward the opposite traveling way, and a driving force transmitting mechanism operates. The contiguous tread faces are formed on twistable belt member


1


. After the tread faces travel in the direction


1




b


, the belt member


1


moves to the opposite way by a helicoidal revolution around the axis


4




a


inclined at an angle of 45° in the opposite direction of the axis


3




a


, to complete the turn. With the three-dimensional structure, the belt member


1


can be turned with its driving mechanism maintained. A guide surface of the guide member operates to prevent the belt member from dropping off the course in the folding section. When the driving elements and supporting elements are provided on the back side of the belt member


1


, enveloping surface of their movement generally form a helicoid. It is possible to increase the stability of operation by guiding the belt member by a guide face on the basis of a part of the helicoid.




In a case where a belt member is substituted by a train of steps interconnected and driven by roller chains, a left portion driven by a left roller chain and a right portion driven by a right roller chain have to take a twisted positional relationship in the helicoidal revolution. In this case, each step


5


is divided into left and right halves


51


,


52


, and the left and right halves are connected by a transverse cylindrical shaft


53


so that they can take the twisted positional relationship. Supporting rollers may be brought into contact with a cylindrical guide surface at one point and with an inclined posture, and guide rails may be formed of cylindrical tubes so as to simplify the guide surface.




In the case of twisting the tread faces by 90° to stand up, as shown in a side view of

FIG. 13



a


and a plan view of

FIG. 13



b


, a belt member


1


is helicoidally turned or twisted by 90° about an axis


2




a


which coincides with a central line of its traveling way in a sloping traveling section E→F, so that the tread faces stand up. After passing a buffer section FG, the belt member


1


is driven and guided circularly by a sprocket S


1


and a circular guide S


2


around an axis


2




b


in a circular turning section GG′, and proceeds to a re-tuning section F′E′ through a buffer section G′F′. In the re-turning section F′E′, the belt member


1


is helicoidally turned or twisted with its tread faces laid, by 90° about an axis


2




c


which is parallel to the axis


2




a


, to travel on the opposite way.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1



a


is a plan view of a turn-around section of a continuous conveying apparatus using a toothed carrying belt, wherein the turn-around section has an asymmetric structure;





FIG. 1



b


is a plan view of a turn-around section of a continuous conveying apparatus using a toothed carrying belt, wherein the turn-around section has a symmetric structure;





FIG. 1



c


is a side view of the turn-around section;





FIG. 1



d


is a perspective view of a toothed carrying belt;





FIGS. 2



a


to


2




c


show a continuous conveying apparatus using a train of tread steps driven by roller chains, and





FIG. 2



a


is a plan view of a sloping traveling section;





FIG. 2



b


is a side view of the same;





FIG. 2



c


is a front view of a chain connecting portion;





FIG. 3



a


is a side view of a twistable roller chain;





FIG. 3



b


is a plan view of the same;





FIG. 4

is a plan view of a round-bar type guide surface in the vicinity of a turn-around section;





FIG. 5

is a schematic side view of a belt-type escalator (a moving handrail is omitted);





FIG. 6



a


is side view of a comb portion;





FIG. 6



b


is a plan view of the comb portion perpendicular to the traveling direction;





FIG. 7



a


is a plan view of a twistable roller chain having tread-face elements;





FIG. 7



b


is a side view of the same;





FIG. 8



a


is a plan view of a rectangular turn-around section;





FIG. 8



b


is a side view of the same;





FIG. 9



a


is a plan view of a non-rectangular tuning around section;





FIG. 9



b


is a side view of the same;





FIG. 9



c


is a plan view of a turn-around section in which a belt travels on another way parallel to the preceding way in the same direction;





FIG. 10



a


is a side view of a high-speed moving sidewalk (a moving handrail is omitted);





FIG. 10



b


is a plan view of a turn-around section;





FIG. 11

is a side view of a special tread step for a wheelchair and its adjacent tread steps;





FIG. 12



a


is a side view of a twistable link series;





FIG. 12



b


is a plan view of the same;





FIG. 13



a


is a side view of a turn-around section with tread faces standing up for showing the motion of driving-chain receiving portions;





FIG. 13



b


is a plan view of the same on a plane perpendicular to an axis of the sprocket; and





FIG. 13



c


is a plan view of edge portions of adjacent tread steps.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




First, an embodiment in which tread faces are turned around by reversing will be described. As shown in a plan view of

FIG. 1



b


and a side view of

FIG. 1



c


, a belt member


1


which travels straight on a horizontal plane is wound on a cylinder


30


having the central axis


3




a


inclined at an angle of 45° with respect to the traveling direction


1




a


with the tread face turned by 180°, and then travels in the horizontal direction


1




b


. Then, the belt member


1


is wound on a cylinder


40


having the same diameter as the cylinder


30


and inclined oppositely to the cylinder


30


with the tread face turned by 180°. Then, the belt member


1


travels in a direction


1




c


. Here, the direction


1




c


is opposite to the direction


1




a


, and the tread face is not changed (not reversed). When driving elements and/or supporting elements are provided on the back side of the belt member


1


, their enveloping surface generally forms a helicoid. So as to increase the stability of operation, the belt member


1


may be guided by a guide surface on the basis of a part of the helicoid.




(1) In the Case of a Flexible Loading Face




The case where a toothed endless carrying belt


1


having a loading face


10


of flexible material such as hard rubber is used will be explained by an example. As shown in a perspective view of

FIG. 1



d


, ribs


11


and teeth


12


are provided on the back side of the belt in a manner that the top flat faces


110


and


120


of the ribs


11


and teeth


12


which come in contact with a belt receiving plate


101


are parallel to the loading face


10


. A plural number x (x=1, 2, 3, . . . ) of teeth


12


are provided on the back side of the belt over the width thereof to come in engagement with toothed belt wheels 2XY (x=1, 2, 3, . . . ; Y=1, 2, 3, . . . ) provided at a plurality of positions. The formation of ribs


11


is not limited to a specific one, but a grid inclined at angel of 45° having ribs parallel to the generating line


3




g


of the inclined cylinder is preferable in view of how the belt is in contact with the inclined cylinder


30


. The top face on the back side of the carrying belt


1


is wound on the surface


30


of the rotatable cylinder


3


which is inclined at an angel of 45°, and there occurs a slip in the direction of the generating line of the cylinder though there occurs no slip in the circular direction thereof. In order to have a region for engagement of teeth near the turn-around portion and to impart tension to the belt in accordance with elongation of the belt


1


, a tension cylindrical wheel


4


is provided to press the surface (loading face)


10


of the belt to thereby adjust the tension of the belt. The position where the tension cylindrical wheel


4


is mounted can be changed. The belt


1


is backed up by a line of back-up wheels


31


between the inclined cylinders


30


and


40


. The top flat faces


110


,


120


of the ribs and teeth of the toothed carrying belt


1


slide on the belt receiving plate


101


. The carrying system is driven at a plurality of positions on the traveling route of the toothed belt.




(2) In the Case Where a Train of Tread Steps Driven by Roller Chains is Used




The time when the left side of a tread step goes around an inclined axis and the time when the right side thereof goes around the inclined axis are different. Therefore, as shown in a plan view of

FIG. 2



a


, the tread step


5


is divided into a left half


51


and a right half


52


. The left and right halves


51


,


52


are flexibly connected by a pin


53


which is concentric with left and right driving rollers and a spring


54


which is interposed to function as a part of the pin


53


, and the left side of the left half


51


and the right side of the right half


52


are respectively driven by a twistable roller chain


61


as shown in

FIGS. 3



a


and


3




b


throughout the going and returning ways. The roller chain


61


has a structure whereby U-shaped links


67


,


68


joined to roller links


65


,


66


by pins are connected by a longitudinal bolt


78


using thrust needle roller bearings


69




a


,


69




b


. Rollers for supporting the tread face and maintaining the attitude thereof are also provided. Guide faces for the rollers are arranged below the tread face. As shown in a side view of

FIG. 2



b


, the center of the axis of a driving roller


6


is at the top P of an isosceles triangle whose perpendicular to the base coincides with the perpendicular bisector of the tread face, and the centers of the axes of adjusting rollers


7


and


8


are at both ends Q and R of the base of that isosceles triangle. As the guide faces


60


,


70


and


80


for the rollers, bendable round bars which comprise, as central base cylinders, inclined cylinders passing the points P, Q and R respectively, are used. Alternatively, round pipes fixed on such base cylinders may be used. The rollers and guide faces for the right half are denoted by reference numerals without “′”, and the rollers and guide faces for the left half are denoted by the same reference numerals with “′”. This applies to denotation of other corresponding elements for the right and left halves. As shown in

FIG. 2



c


, an auxiliary roller


64


is provided to enclose the pipe


60


to thereby prevent the tread step


5


connected with the roller


6


from being lifted off the pipe


60


. Back-up wheels


31


arranged between both inclined axes (see

FIG. 1



c


) support the tread face with their soft surfaces, resiliently. A pin of the tread step connecting roller chain


61


is formed to be hollow to serve as a pin hole, and a pin


55


projecting transversely from the tread step


5


is fitted in the hollow pin hole and supported, at its end, by a bracket


9


fixed to the tread step. The left and right halves of the train of tread steps are driven not at a terminal but at a plurality of positions on the traveling route by driving sprocket wheels


63


by motors


62


with reduction gears. Thus, the terminal does not occupy too much space, and load on the chain is reduced.




As shown in

FIG. 4

, both chains travel continuously in contact with basic roller guide faces on the basis of the inclined cylinders


30


,


40


. The left and right halves of each tread step are flexibly connected by the cylindrical pin


53


having the spring


54


at the central portion in the longitudinal direction and each guided helically by the associated guide surface made of a round bar, absorbing the dimension error of the guide surface, around the inclined cylinder


30


and the inclined cylinder


40


. Having been turned around, the left and right halves are restored to their connected state.




(3) In the Case of a Belt-Type Escalator




The ridges with slope of gentle inclination are provided on the belt at predetermined intervals, as shown in FIG.


5


. The inclination of the inclined face which serves as a tread face is kept under the allowable limit for a moving slope (in the case of a metal face, 12°; in the case of a non-metal face, 15°). The tread face needs to be inclined upward in an ascending section and downward in a descending section. As shown in

FIGS. 6



a


to


6




b


, ridge portions


15


of an isosceles triangle in cross section with base angles β of about 8° to 15° are provided at pitches U of about 40 to 55 cm. The angle α of sloping traveling is about 2β. In the shown example which takes special care that a person rides feeling at rest, β=12°, α=24°, the width V of the ridge portion as measured in the traveling direction is 18×2 cm, the width W of a non-ridge portion as measured in the traveling direction is 10 cm, and the pitch U is 46 cm. In the case where a belt-type escalator of this kind is used as a subway staircase having an inclination of 0.5, α=26°34′ and β=13°17′. The toothed belt


1


has a plurality of transverse grooves


16


to increase the flexibility. The toothed belt


1


has also grooves


17


provided at equal intervals, with which teeth of a comb


90


engage. The depth of a space between the belt surface and the teeth of the comb


90


varies. Therefore, as shown in a side view of

FIG. 6



a


and a plan view of

FIG. 6



b


, a spring


91


whose ends go up and down following the belt surface is attached to the comb


90


for safety. If step-on and step-off portions are formed as slopes having an angle of inclination β, a person can smoothly step on and off the escalator because he steps onto a parallel plane. The escalator of this type has a simple structure. Therefore, it is favorable for mass production. Installation and maintenance are also easy. Therefore, it is suited to be installed in place of an existing staircase. A disk


35


is arranged near the edge of the belt.




(4) In the Case of Parallel Twistable Roller Chains Having Tread-face Elements




A structure in which two or more twistable roller chains having various tread-face elements


1




x


provided on one side of the roller chains at extended portions of connecting links of the roller chains are connected in parallel by elastic bars passing through hollow pins of the roller chains to thereby provide tread faces can be applied to a moving sidewalk, a moving slope and an escalator. In the case of a moving sidewalk or a moving slope, the tread face may be parallel to the traveling direction of the chains. In the case of an escalator, the tread-face is inclined. If the angle of inclination of sloping traveling is equal to or smaller than the regulation value of inclination of a slope, the angle of inclination β may be equal to the angle of inclination α of sloping traveling. If the angle of inclination of sloping traveling exceeds the regulation value δ of inclination of a slope, the angle of inclination β needs to be the regulation value δ or smaller. For example, in the case where δ=12°, if α=24° and β=12°, then the angle of inclination of the tread face relative to the horizontal plane is 12° (the inclination is upward in an ascending section and downward in a descending section). Thus, the tread face is not horizontal, but the inclination thereof is within the allowable range for a moving slope.

FIGS. 7



a


and


7




b


show an example of a roller chain having tread-face elements which constitutes an escalator.

FIG. 7



a


is a plan view, and

FIG. 7



b


is a side view. The roller chain used in this example is basically the same as the twistable roller chain described in (3) and shown in

FIGS. 3



a


and


3




b


, except that tread-face elements are provided on one side (in the shown example, the upper side) of the roller chain in a manner that they are arranged at the ends of extended portions of connecting links of the roller chain as shown in

FIGS. 7



a


and


7




b


. The height of the extended portions of the connecting links is so determined that the tread-face elements may constitute a predetermined face comprising horizontal portions and sloping portions as shown in

FIG. 7



b


. Gaps are provided between the tread-face elements so that the tread-face elements may not interfere with each other when the chain bends. An elastic bar


55




b


is passed through hollow pins


55




a


of both chains and fixed at its both ends to thereby arrange the chains side by side in order and keep them from being disordered when the chains pass the turn-around portion. The way of connecting a tread-face element to an extended portion of a link is not limited to a specific one. There are various ways such as fillet welding, screwing, fitting and the like. The tread-face element may also be formed by folding the extended portion. The distance between the adjacent chains in the transverse direction is determined in view of the width of the comb, and the length of the hollow pin is determined accordingly. In order to reduce frictional wear of the roller, needle roller bearings may be used. In the case of a moving sidewalk, the face serving as tread faces does not have sloping portions. In the case of a moving slope, it is general that the face serving as tread faces does not have sloping portions, but if the sloping portions are provided, the angle of inclination of the sloping portions are made equal to the angle of inclination of sloping traveling so that the inclined tread face may be parallel to the sloping traveling route.




(5) In the Case of a Moving Sidewalk Which Circulates in a Large Area




A moving sidewalk which does not turn back immediately but turns around at the same angle successively to thereby make a round inside a large structure or the like will be described by an example of a belt-type moving sidewalk which turns at a right angle successively. As shown in

FIGS. 8



a


and


8




b


, a belt is wound onto a cylinder


30


which is inclined at an angle of 45° and set under the floor, and then travels at a right angle to the preceding traveling direction. Then, the belt is wound by 180° on a large-diameter cylinder


50


which extends at a right angle to the traveling direction and whose diameter is larger than that of the inclined cylinder


30


. Thus, the belt comes out as a walking sideway traveling at a right angle to the original traveling direction. By bending at an right angle four times, the belt makes a round. As shown in

FIG. 9



b


, if the large-diameter cylinder


50


is inclined at an angel γ, the belt bends at an angle of 90°+2γ. For example, in order that the belt may have a route in the shape of an equilateral polygon having N angles, γ needs to be 45°−180°/N. The route of the belt can be arbitrarily determined by choosing the combination of the directions of the cylinder


30


and the large-diameter cylinder


50


. As shown in

FIG. 9



c


, by inserting two cylinders C


1


and C


2


in the circulating route of the belt with their axes parallel to each other, the belt can be made to travel on another route parallel with the preceding route in the same direction as before. The angle of inclination of the cylinders C


1


, C


2


may be chosen arbitrarily, but an angle of 45° is generally practical. When a subway staircase having bends is to be replaced by an escalator, the structure shown in

FIGS. 9



a


and


9




b


can be used to form a landing (horizontal plane) through which the escalator is bent. Thus the staircase having bends can be replaced by a continuously outgoing and returning escalator, which has been considered impossible.




(6) In the Case Where Increased Traveling Speed is Sought




In order to increase the traveling speed of the continuous conveying apparatus of the present invention, the invention entitled “high-speed continuous conveying system” by the present inventor, which is a co-pending application (based on Japanese Patent Application No. Hei 10-267182), can be applied to a high-speed traveling section. Generally, it is dangerous to step from the floor (stationary) directly onto a high-speed traveling tread face, and step from the high-speed traveling tread face directly onto the stationary floor. Therefore, it is generally arranged such that a person steps from the floor onto a low-speed traveling tread face, then onto a medium-speed traveling tread face and then onto a high-speed traveling tread face, and steps from a high-speed traveling tread face onto a medium-speed traveling tread face, then onto a low-speed traveling tread face and then onto the floor. In particular, structure for stepping onto or stepping from a high-speed tread face needs special attention. In order to have space for driving systems, it is desirable that transit tread faces are provided as moving slopes. An example in which the invention is applied to a walking sideway is shown in

FIGS. 10



a


and


10




b


. Since the upper limit of an angle of inclination of a slope is regulated, inclination not exceeding the limit is imparted to a low-speed traveling section L, a medium-speed traveling section M and a high-speed traveling section H. To sum up, in this case, the continuous conveying apparatus of the present invention needs to have appropriate sloping portions


18


,


19


at both ends of its high-speed traveling section.




(7) In the Case of an Escalator Having a Permanently Mounted Tread Step for a Wheelchair




A conventional escalator having a train of tread steps including tread steps so modified as to allow a person in a wheelchair to ride is now in use. On the other hand, the present inventor has filed an international application PCT/JP98/05127 regarding a system in which tread steps for a wheelchair are mounted permanently in order to simplify the structure of the system and make the system easier to use. An example in which the present invention is applied to the most simple structure according to the above invention will be described. Generally, the depth of a tread face needed for allowing a wheelchair to ride is considered to be 1100 to 1200 mm, while an appropriate depth of a tread face for a person's ride is considered to be 400 mm. However, practically, the depth of 270 to 280 mm is enough for a person to ride. Further, even when ordinary tread faces are provided to be 400 mm in depth, only approximately two thirds of all the tread steps are practically in use even in rush hour. In this view, in the present example, the depth of an ordinary tread face is chosen to be 280×2=560 mm to thereby increase utilization rate, the depth of a tread face for a wheelchair is chosen to be 280×4=1120 mm, and an extra extent of 1120−560=560 mm is divided in two and compensated by tread faces mounted before and after the tread face for a wheelchair. Thus, the depth of the tread faces mounted before and after the tread face for a wheelchair is 560−280=280 mm.

FIG. 11

is a side view showing a train of tread steps of this example. Reference numerals


56


,


57


denote ordinary tread steps on rails


60


,


70


and


80


, and a reference numeral


58


denotes a tread step for a wheelchair (having a concave portion serving as a wheel stop) with a large roller


581


on an extra rail


580


, and reference numerals


591


and


592


denote mini-tread steps (arranged symmetrically). If the angle of inclination of sloping traveling is 27°, the height of a rise is 254 mm. As another example, the case will be taken where the depth of an ordinary tread step is 480 mm, the depth of a tread step for a wheelchair is 1200 mm, and an extra extent is divided into four and compensated by two tread steps before the tread step for a wheelchair and two tread steps after the tread step for a wheelchair, equally. In this case, the depth of a mini-tread step is 300 mm, and if the angle of inclination of sloping traveling is 27°, the height of a rise is 218 mm. Thus, this example is easier to use in the same manner as described in the case (2).




(8) In the Case Where Twistable Link Series are Used




The case where twistable link series are used as driving elements is equivalent to the case where the pitch of the chain is equal to the pitch between tread steps in the structure (2) using the roller chains. An example of link structure shown in

FIGS. 12



a


and


12




b


is similar to the structure shown in

FIGS. 3



a


and


3




b


. Rollers


61




a


,


61




b


of a roller link


65


having a pin hole in which a pin


55


is inserted have teeth with which the link series is driven. U-shaped links


67


,


68


are connected by a longitudinal bolt


78


using thrust bearings


69




a


,


69




b


. If the links are locked at an axis


71


so that they can not bend, the link series can be driven by pushing, unlike the roller chain.




(9) Last, the Case Where a Train of Tread Steps is Raised Up by Being Twisted by 90° and then turned around in that state will be described.




As shown in a side view of

FIG. 13



a


and a plan view of

FIG. 13



b


, in order to prevent tread steps from touching the floor, a special sloping traveling section E→F is provided in which each tread step X is, by a helical guide face, twisted by 90° and thereby raised up with its tread face X


0


outside. Between the Xth tread face and the (X+1)th tread face, there occurs a difference ε in angle of twist corresponding to the depth S of a tread face (≈pitch between tread steps). After passing a buffer section FG (with a curvature of 1/Re), the train of tread steps is turned around by an upper sprocket wheel S


1


and a lower roller guide face S


2


(circular in shape), then passes a buffer section G′F′ and proceeds to an untwisting section F′E′. In order to prevent tread faces from colliding with each other when they approach each other duing their helicoidal movement, alternating portions having a depth of S(1-cosε) or more with left and right spaces (formed by ridges X


01


, groove-bottom projecting portions X


02


and groove-bottom concave portions X


03


packed with foam rubber for safety) are provided.




Between the tread steps, there occurs a difference in angle of twist corresponding the depth of a tread face. The tread steps are raised up at most at 90°, and passes the buffer circular section FG (having a radius Re). Then, in the circular turn-around section C


0


, an upper chain


61


engages with the sprocket wheel S


1


, and a lower chain


61


′ is guided by the circular guide face S


2


. Thus, power is transmitted. Then the tread faces are gradually untwisted from 90° to 0° while they travel from G′ through F′ to E′. In the shown example, if S=300 mm, the transverse width is 400 mm, and the section for raising up tread faces is 1800 mm in length, then a difference in angle between adjacent tread faces is 90°÷6=15° and risers do not interfere with each other. Unlike the case where a train of tread faces is turned around by being turned over, each tread face is not divided in two. This way of turning around is suited for the case where the transverse width of tread faces is small.




Meanwhile, the whole traveling process can be shortened by interconnecting the helical motion, the inclined traveling motion and the turning around motion and by any combination of the above motions.




As described above, according to the present invention, a continuous conveying apparatus having continuously connected going and returning ways in which tread faces travel stably and are turned around or folded while maintaining their left and right driving systems. The conveying apparatus can be installed by utilizing almost part of the existing steps at smaller expenses.



Claims
  • 1. A continuous conveying apparatus comprising:a flexible conveying member that forms a plurality of contiguous tread steps connected to one another, that is divided into two halves at a centerline in the traveling direction of the flexible conveying member; a flexible element connecting the two halves with each other that permits a torsional motion of the two halves; and a guide mechanism that turns a traveling direction of the flexible conveying member by helicoidally guiding the flexible conveying member to change the traveling direction of the contiguous tread steps while maintaining the contiguousness thereof.
  • 2. A continuous conveying apparatus according to claim 1, further comprising:a plurality of support rollers rotatably supported at horizontal axes that pass through a plurality of vertex and base apexes of an isosceles triangle with the vertex on a perpendicular bisector of each tread face when viewed from a side of each tread step; and a plurality of twistable roller chains that drive a plurality of horizontal pins provided at a center of each of the two halves; and a plurality of supporting members that guide the support rollers.
  • 3. A continuous conveying apparatus according to claim 1, wherein the guide mechanism further comprises:a first guide member that helicoidally guides the flexible conveying member around a first axis inclined with respect to the traveling direction of the flexible conveying member to turn the traveling direction of the contiguous tread steps; and a second guide member that helicoidally guides the conveying member around a second axis.
  • 4. A continuous conveying apparatus according to claim 2, wherein the flexible conveying member further comprises:a driving power receiving portion; and a supporting portion, such that the first guide member guides the driving power receiving portion and the supporting portion so that the flexible conveying member is turned with the contiguous tread steps directed outside, and the second guide member guides the driving power receiving portion and the supporting portion so that the flexible conveying member is turned with the tread faces directed outside to proceed to a subsequent traveling direction.
  • 5. A continuous conveying apparatus, wherein the flexible conveying member further comprises:a flexible conveying member that forms a plurality of contiguous tread steps connected to one another; a guide mechanism that turns a traveling direction of the flexible conveying member by helicoidally guiding the flexible conveying member to change the traveling direction of the contiguous tread steps while maintaining the contiguousness thereof; a plurality of twistable roller chains provided parallel with each other; a contiguous tread step face mounted on an extended portion of each connecting link of the plurality of twistable roller chains; and a plurality of elastic pins connecting the plurality of twistable roller chains.
Priority Claims (1)
Number Date Country Kind
10-267183 Aug 1998 JP
Parent Case Info

This application is a Divisional of application Ser. No. 09/375,386, filed Aug. 17, 1999, now abandoned.

US Referenced Citations (6)
Number Name Date Kind
629289 Dodge Jul 1899 A
747090 Schmidt et al. Dec 1903 A
3179238 Patin Apr 1965 A
4655340 Steel Apr 1987 A
5622246 Kubota Apr 1997 A
6145653 Mensch Nov 2000 A
Foreign Referenced Citations (3)
Number Date Country
0443039 Aug 1996 EP
58-2181 Jan 1983 JP
2-282186 Nov 1990 JP