Patent Application
20230082274
The present invention relates to a turning tool for metal cutting comprising a tool body with an insert seat, a clamping member and a clamping pin, wherein the clamping pin connects the tool body and the clamping member for clamping a cutting insert in the insert seat.
US 2019/0160549 discloses a turning tool comprising a fastener for securing together a clamp and a tool body for clamping a turning insert in an insert pocket. The fastener extends through a hole in the clamp and into a threaded hole in the tool body. The fastener has a male thread and is screwed into the threaded hole in the tool body for clamping the turning insert under the clamp in the insert pocket. The fastener has an internal coolant channel which comprises several openings located in a head of the fastener. The clamp has an internal coolant channel that has an exit opening close to the edge of a clamped turning insert. In certain angular positions of the fastener, one of the openings in the head is aligned with the internal coolant channel in the clamp for establishing fluid communication between the two coolant channels and directing coolant to the turning insert. A problem with this known turning tool is that clamping of the turning insert cannot be adjusted without affecting the coolant supply.
It is an object of the present invention to at least partly obviate the above-mentioned problem. This object is achieved according to the invention by means of a turning tool as defined in claim 1.
An inventive turning tool for metal cutting comprises
Due to the shaft of the clamping pin being mounted axially slidably in the tool body bore, the clamping pin can move axially without changing angular position. Thus, the angular position of the clamping pin can remain constant when the clamping pin is moved axially downward in order to apply a clamping force to the clamping member, and thereby to the clamping arm. Once a desired clamping force has been reached, a locking mechanism can be operated to lock the clamping pin in the tool body bore. Thereby the clamping pin is locked against axial sliding toward the tool body top surface so that a cutting insert can be securely clamped in the insert seat under the clamping arm. In this locked position, the shaft of the clamping pin is in the first axial position in the tool body bore and the first outlet opening in the head of the clamping pin is located above the base body top surface of the clamping member. Thus, unlike in the prior art, a relative angular position of the clamping member and the clamping pin is not restricted by an internal coolant channel in the clamping member that must be kept in fluid communication with a coolant channel in the clamping pin. Instead, the turning tool according to the invention can be constructed to have the first outlet opening in the head facing in any desired direction relative to the direction of the extension of the clamping arm. Therefore, the inventive turning tool enables an independent choice of the clamping force, the angular position of the clamping arm and the angular position of the coolant outlet.
The turning tool according to the present invention comprises a clamping member, a clamping pin, and a tool body with an insert seat, wherein the clamping pin is arranged to force the clamping member and the tool body together such that a cutting insert received in the insert seat is clamped therein. In this application, the location of the insert seat is defined as being in a forward end of the turning tool. When operated to clamp the cutting insert, the direction of the sliding movement of the shaft in the tool body bore is defined as a downward movement. A top surface and a bottom surface are surfaces that face upward and downward, respectively, and in coordination with corresponding directions of the longitudinal axis of the shaft. Similarly, expressions like above and below refer to the direction of the longitudinal axis of the shaft and the downward movement of the shaft there along. Expressions like inward and outward relate to the centre of the tool body. The turning tool according to the present invention is suitable for metal cutting. In other words, the turning tool is suitable for receiving and clamping a cutting insert for cutting metal. Preferably, the turning tool is in addition suitable to receive and clamp a cutting insert for cutting other materials, for example composites.
According to the invention, the locking mechanism is configured to, in the first axial position, releasably lock the shaft in the tool body bore against at least axial sliding toward the tool body top surface. Optionally, the clamping pin is able to move further axially downward beyond the first position also when it is locked. This downward direction is a direction that enhances the clamping force on a cutting insert received in the insert seat. In some applications it is not critical if the clamping force is exceeded. Such embodiments can be beneficial in that the locking mechanism can be of a simple, less costly type.
According to at least one embodiment, the locking mechanism is configured to be operated from below the tool body. In such an example embodiment, the tool body bore is a through hole. The clamping pin has a shaft that extends through both the through hole in the base body of the clamping member and in the tool body. According to such embodiments, the locking mechanism includes a lower end of the shaft, which protrudes outside the through hole below a bottom surface of the tool body, and a stop member.
In other embodiments, the lower end of the shaft is located inside the tool body bore so that the shaft does not protrude beyond the bottom surface of the tool body. The tool body bore can be a blind hole. The tool body bore is located spaced apart from the insert seat in the tool body. In other words, the tool body bore is located outside the space occupied by cutting insert when clamped.
According to at least one embodiment, the locking mechanism is configured to, in the first axial position, releasably lock the shaft in the tool body bore against axial sliding in both axial directions. Such a locking mechanism achieves that the cutting insert is clamped by a constant clamping force, which clamping force advantageously can be chosen to fit the cutting insert in question and the cutting operation to be performed. Another advantage is that the axial position of the first outlet opening is fixed in the first position.
According to at least one embodiment, the locking mechanism is configured to, in the first axial position, releasably lock the shaft in the tool body bore against relative rotation. This can be achieved inherently by a sufficiently large clamping force and friction between the clamping pin and the clamping member, or, between the clamping pin and parts of the locking mechanism.
Preferably, the locking mechanism is configured to, in the first axial position, releasably lock the shaft in the tool body bore against relative rotation by positive locking. Positive locking is to be understood as surfaces shaped to prevent relative rotation. For example, the shaft has a polygonal cross section that fits into a corresponding polygonal cross section of the tool body bore. Alternatively, the locking mechanism comprises a protrusion on the shaft that engages with a mating recess or stop member in the tool body bore or on a sperate member, or, vice versa.
These embodiments are advantageous in that the angular position of the first outlet opening is fixed in the first position. Thereby a more exact direction of a coolant fluid stream exiting the first outlet can be achieved.
Preferably, the locking mechanism is configured to, in the first axial position, releasably lock the shaft in the tool body bore against axial sliding in both axial directions and against relative rotation. Thereby, it is possible to provide a fixed location of the first outlet opening in the first position and thus also a fixed direction of a fluid coolant stream exiting therethrough. This also enables the provision of a fixed clamping force.
According to at least one embodiment, the shaft has a cylindrical outer surface and the tool body bore has a cylindrical inner surface. The radiuses of the surfaces are preferably close to the same so that the shaft fits slidably and rotatably in the bore. Preferably, the shaft of the clamping pin extends through the clamping member through hole with play, or at least such that it is axially slidable and rotatable. Thereby the exact angular position of the first outlet opening can be adjusted by rotating the clamping pin in the tool body bore, for example before the clamping pin is brought to the first axial position for clamping a cutting insert. In embodiments where the locking mechanism allows for rotation of the shaft also when locked in the first position, the angular position of the first outlet opening can advantageously be adjusted also when a cutting insert is clamped in the insert seat, for example by exceeding a certain force.
According to at least one embodiment, the tool body comprises a first tool body side surface, which extends downward from the tool body top surface at one side thereof, and wherein the locking mechanism comprises
According to at least one embodiment, the engagement section with the engagement surface of the actuation bar and the abutment surface of the shaft are constructed to lock through friction. The engagement surface is for example an end surface of the actuation bar and the abutment surface is a portion of an outer surface of the shaft.
Preferably, locking is achieved in that the engagement section geometrically blocks an upward movement of the shaft. The engagement surface of the engagement section is arranged to abut against an upward facing abutment surface of the shaft, which abutment surface is located in a position below the engagement section. For example, the locking mechanism further comprise a shaft recess, which, from a shaft entrance opening, extends transverse to the longitudinal axis of the shaft, wherein,
The actuation bar can extend outside the first portion of tool body side hole and have a portion that protrudes beyond the first side surface, or the actuation bar can terminate inside the first portion of tool body side hole. An operator can operate the actuation bar directly or by means of a tool, such as a screw driver or wrench. Preferably, the actuation bar constitutes a single integral bar, wherein the engagement section is an inner portion, for example an inner end. In such embodiments, the engagement surface follows any movement of the actuation bar.
Preferably, the actuation bar has a longitudinal axis that is aligned with the first portion of the tool body side hole. The actuation bar is movably mounted in the first portion of the tool body side hole by for example being axially movable and/or rotatable around the longitudinal axis. For example, the actuation bar can be axially slidable or can comprise a male thread that is in engagement with a female thread in the first tool body side hole.
The actuation bar can be movably mounted relative the shaft by for example being axially movable toward and away from the shaft, or by being axially movable inside a recess in the shaft. Therein, the engagement section is located in the shaft recess and/or is arranged movably in and out thereof. Alternatively or in addition, the actuation bar is movable relative the shaft by being rotatable. The engagement section may be axially movable and/or rotatable inside the shaft recess.
In an embodiment wherein the actuation bar is rotatable, the engagement section comprises an eccentric portion, such as a cam, on which the engagement surface is arranged. In order to bring the actuation bar to its locking position, the actuation bar is axially poisoned to axially align the engagement surface on the eccentric portion with the abutment surface in the recess, and rotated until the two surfaces engage.
Preferably, the abutment surface is an upward facing wedge surface that tapers toward the shaft entrance opening, the engagement surface comprises a downward facing wedge surface that tapers inward, and, when the actuation bar is operated to move to the locking position, the engagement section moves inward in the shaft recess, whereby the engagement surface slides and presses against the abutment surface to force the shaft into the first axial position. This embodiment and an embodiment comprising an eccentric engagement surface are examples of embodiments that are advantageous in that the locking mechanism also functions as a mechanism for forcing the clamping pin downward for bringing the shaft into the first position. Thus, the locking mechanism is a mechanism for tightening and locking the clamping pin.
As seen in a cross section comprising the longitudinal axis of the shaft and a central longitudinal axis of the first portion of the tool body side hole, the abutment surface and the engagement surface form an angle α with the central longitudinal axis of the first portion of the tool body side hole of at least 3° and at most 45°. This range ensures that an inward movement of the actuation bar over a convenient length translates to an axially downward movement of the shaft that corresponds to a suitable clamping force. A larger angle could risk that the force necessary for moving the actuation bar inward becomes too large. With a smaller angle, the engagement surface would have to be inconveniently long. Preferably, the angle α is at least 10° and at most 30°.
According to a preferred embodiment, the shaft recess is a through hole with a central longitudinal axis, which intersects the central longitudinal axis of the first portion of the tool body side hole axis with the same angle α. Thereby advantageously the tapering abutment surface is created directly when producing the shaft recess by drilling an inclined cylindrical hole through the shaft. In other embodiments, the shaft recess is a blind hole or an open channel. The recess can have any suitable cross section. The abutment surface may be a curved surface, as for example a part of a cylindrical shaft hole wall. In other embodiments, the abutment surface is a plane. The engagement surface may also be curved, such as for example a part of a cone surface, or planar.
Generally, the shape and relative position of the abutment surface and the engagement surface are designed to provide the desired locking in the first position of the shaft, and possibly in addition, to convert movement of the actuation bar to downward sliding of the shaft.
In the first axial position, the first outlet opening in the head is located above the base body top surface, or in other words, above the opening in the base body top surface of the clamping member through hole. In embodiments, the first outlet opening is located above any portion of the clamping member in the direction toward the insert seat. Preferably, the entire first outlet opening is such located. Usually, the first outlet opening is directed forward toward the insert seat, wherein, when a cutting insert is clamped in the insert seat, a coolant fluid stream exiting through the first outlet opening will wash over at least a part of the cutting insert. In embodiments, the stream of coolant fluid does not contact the clamping member before intersecting the cutting insert. In other embodiments, the coolant fluid stream is directed by the top surface of the clamping arm. The first outlet opening can be provided with a nozzle.
According to at least one embodiment, the head has a longitudinally extending front side surface, wherein the first outlet opening is located in the front side surface, the coolant fluid channel comprises a first internal exit channel, which exit channel has a central longitudinal axis and extends from an inner position in the head to the first outlet opening, and the central longitudinal axis of the first exit channel and the longitudinal axis of the shaft form a sharp angle β. Thus, the inner position in the head is located axially above the first outlet opening. Preferably, the sharp angle β has a value of 45° or more. Preferably, an extension of the central longitudinal axis of the first exit channel intersects a point where, when a cutting insert is clamped in the insert seat, an active cutting edge of the cutting insert is located. These embodiments are advantages in that the exit channel is able to direct the coolant fluid toward a desired position without additional means such as a nozzle.
According to at least one embodiment,
According to such an embodiment, the tool body side hole including the first and second portions is mirror symmetrical over a central longitudinal plane, which is located between the first and the second tool body side surfaces and comprises the longitudinal axis of the shaft.
An exit channel comprising the first and a second exit channel which extends from an inner position in the head to the second outlet opening, may also be mirror symmetrical, for example over a transverse plane that is perpendicular to the central plane.
These embodiments are advantageous in that the locking mechanism of the turning tool can be operated from both sides of the tool body. Preferably, the tool body side hole is a through hole, which advantageously can be drilled. Optionally, the inactive portion of the tool body side hole and/or the inactive outlet opening in the head can be plugged.
According to at least one embodiment, the clamping pin has a cylindrical shaft and a head that protrudes radially from the shaft. The head may be concentric with the longitudinal axis of the shaft. The head comprises a downward facing clamping surface. The clamping pin is configured to, in the first axial position, engage the base body and force the base body toward the tool body top surface by means of the downward facing clamping surface abutting against the base body top surface.
The coolant fluid channel of the shaft may be an internal channel, may constitute a space between the tool body bore and the shaft. The coolant channel may comprise different portions along the axial extension of the shaft, wherein the coolant channel is an internal channel along a first portion and a space between the tool body bore and the shaft along a second portion. An exit channel in the head can be in fluid communication with an inlet opening in the shaft or in the head. In a preferred embodiment, the inlet opening is located in a downward facing surface in the shaft recess. The coolant fluid channel of the clamping pin is normally in fluid communication with a coolant fluid channel in the tool body which, in turn, is in fluid communication with a coolant fluid source.
According to embodiments, the clamping member is a separable component, which can be dismounted and removed from the tool body. According to other embodiments, the clamping member and the tool body are formed as one integral piece. Such embodiment of the turning tool may comprise a weakened portion that functions as a living hinge for the clamping member.
According to at least one embodiment, the clamping member is biased toward a relaxed state in which, in absence of a clamping force from the clamping pin, the clamping member can be lifted up from the tool body so that a cutting insert received in the insert seat can be removed or indexed. The biasing force may be applied by means of a compression spring that in one end bears against the base body bottom surface and, in the other end, against the tool body top surface or a shoulder surface at the shaft. In embodiments where the clamping member and the tool body are integral, the biasing force can be inherent. When the clamping pin is moved to the first axial position for clamping a cutting insert, this biasing force has to be overcome.
According to another aspect of the invention, the turning tool according to any of the embodiments described above comprises a cutting insert received in the insert seat.
In the following, example embodiments will be described in greater detail and with reference to the accompanying drawings, in which:
All the figures are schematic, not necessarily to scale, and generally only show parts which are necessary in order to elucidate the respective embodiments, whereas other parts may be omitted or merely suggested. Unless otherwise indicated, like reference numerals refer to like or corresponding parts in different figures.
With reference to
The tool body 1 has a top surface 4, a first side surface 5, a second side surface 6 and a bottom surface 7. At a front end, the tool body has an insert seat 8 for receiving a cutting insert 9. The insert seat 8 is a recess in the top surface 4 and comprises support surfaces that, when a cutting insert 9 is clamped in the insert seat 8, ensure that the cutting insert 9 is accurately positioned for exposing a cutting edge in a desired location.
A tool body bore 10 extends into the tool body 1 from the top surface 4 in a downward direction toward the bottom surface 7. The tool body bore 10 is a blind hole and has a circular cross section. The tool body bore 10 is spaced apart from the insert seat 8, or in other words, located outside, in this embodiment rearward in a direction toward the shaft portion 2, of the space occupied by the cutting insert 9. The tool body bore 10 comprises an upward facing shoulder surface 27, which extends circumferentially at an upper end so that the tool body bore 10 has portion with larger diameter at an upper end. An inlet opening 45 for coolant fluid is provided at a lower end of the tool body bore 10. The inlet opening 45 is connectable to an external coolant fluid source through tool body coolant fluid channeling 48.
The top surface 4 is provided with a depression 36, which is located rearward of the tool body bore 10 in the direction toward the shaft portion 2. A clip 38 is attached in the depression 36 by means of a screw 37.
The turning tool further comprises a locking mechanism including a tool body side hole 24. The tool body side hole 24 comprises a first portion connecting an opening in the first tool body side surface 5 with the tool body bore 10 and a second portion connecting an opening in the second tool body side surface 6 with the tool body bore 10. Both portions of the tool body side hole 24 have an internal female thread. The tool body side hole 24 has a central longitudinal axis 25 which, as seen in a top view according to
The turning tool further comprises a clamping member 11, which comprises a base body 12 and a clamping arm 13. The clamping arm 13 protrudes from the base body 12 in a forward direction and extends at least a portion over the insert seat 8. The base body has a base body top surface 14 and a base body bottom surface 15.
A clamping member through hole 16 extends through the clamping member 11 from an opening in the base body top surface 14 to an opening in the base body bottom surface 15. The clamping member through hole 16 has an oval cross section, wherein the long axis extends generally in the direction of the protruding clamping arm 13. The clamping member through hole comprises a downward facing shoulder surface 28, which extends circumferentially at a lower end so that the clamping member through hole 16 has a portion with a larger diameter at a lower end.
The base body 12 has a flange 39 in an end opposite to the protruding clamping arm 13. The flange 39 extends downward from the base body bottom surface 15 and has a rear surface provided with a groove 40.
The clamping member is arranged above the tool body 1 so that that the base body bottom surface 14 and the tool body top surface 4 face each other, the clamping member through hole 16 is aligned with the base body bore 10, the clamping arm 13 extends over a portion over the insert seat 8, and the flange 39 is located in the depression 36. The clamping member 11 is attached to the tool body by means of the clip 38 loosely engaging the groove 40.
The turning tool further comprises a clamping pin 17 which comprises a longitudinal shaft 18 extending along a longitudinal axis 19. At an upper end of the shaft 18, the clamping pin 17 has a head 20, which protrudes radially from the shaft 18. The head 20 is concentric with the longitudinal axis 19 of the shaft 18, which is cylindrical. The head 20 comprises a downward facing clamping surface 21 and a front side surface 55 constituting a portion of a circumferential side surface of the head 20.
A shaft recess in form of a through hole 26 that extends transverse through the shaft 18 is also part of the locking mechanism. The through hole 26 has an abutment surface in form of an upward facing hole wall 30. The through hole 26 has a central longitudinal axis 56 which intersects the longitudinal axis 19 with an obtuse angle, an entrance opening at the axially lower side of the through hole 26 and exit opening at the axially upper side of the through hole 26.
The clamping pin 17 comprises a coolant fluid channel 23 that has a first outlet opening 22 and a second outlet opening 22 in the circumferential surface of the head 20. The coolant fluid channel 23 comprises a first internal exit channel 41 and a second internal exit channel 41. The first and second exit channels each have a central longitudinal axis 42 and each extend from an inner position in the head 20 to the respective first and second outlet openings 22. The inner position in the head 20 is a central position located axially above the outlet openings 22. The central longitudinal axis 42 of the first exit channel 41 and the longitudinal axis 19 of the shaft 18 form a sharp angle β of more than 45°, in this embodiment 77°. As seen in an axial end view of the clamping pin 17, c.f.
The coolant fluid channel 23 comprises a longitudinally extending internal portion in the shaft 18, which internal portion has a coolant fluid inlet opening 43 in a downward facing hole wall of the through hole 26.
The clamping pin 17 is arranged with the shaft 18 thereof extending through the clamping member through hole 16 and into the tool body bore 10, wherein the shaft 18 is axially movably received in the tool body bore 10. The entrance opening of the through hole 26 has an overlap with an inner opening of the first portion of the tool body side hole 24. The shaft, between the lower end and the shaft exit opening of the through hole 26, has an outer surface portion 49 which is located at a distance to the longitudinal axis 19 that is smaller than the radius of the tool body bore. As seen in a cross section comprising the longitudinal axis 19 of the shaft 18 and a central longitudinal axis 25 of the first portion of the tool body side hole 24, the abutment surface in form of the upward facing part of the hole wall 30 forms an angle α of 18° with the central longitudinal axis 25 of the first portion of tool body side hole 24. In other words, this part of the hole wall 30 constitutes an upward facing wedge surface that tapers toward the shaft entrance opening.
The downward facing clamping surface 21 of the head 20 faces the base body top surface 14 of the clamping member 11. The first outlet opening 22 of the first internal exit channel 41 faces toward the insert seat 8, and the second internal exit channel 41 is closed by a plug 47. A helical spring 29 is arranged around the shaft 18 and abuts, in one end, against the upward facing shoulder surface 27 in the tool body bore 10 and, in the other end, against the downward facing shoulder surface 28 in the clamping member through hole 16. A sealing ring 44 surrounds the shaft 18 and provides a fluid tight seal in the tool body bore 10 while allowing axial movement of the shaft 18.
The locking mechanism further comprises an actuation bar 31, which comprises an engagement section 32 at an inward end. The outer end of the actuation bar is cylindrical and has an external male thread. The engagement section 32 constitutes a truncated cone with the truncated end pointing inward. At a transition to the truncated cone, the outer end of the actuation bar 31 has a diameter that approximately corresponds the diameter of the entrance opening of the through hole 26 in the shaft 18. The engagement section 32 comprises an engagement surface in form of the outer surface 33 of the truncated cone. The outward end surface of the actuation bar is provided with a hexagonal socket 34 facing away from the truncated cone.
The actuation bar 31 is mounted in the first portion of the tool body side hole 24, wherein the male thread of the outer end is in engagement with the female thread in the first portion of tool body side hole 24. As seen in a cross section comprising the longitudinal axis 19 of the shaft 18 and a central longitudinal axis 25 of the first portion of tool body side hole 24, the engagement surface in form of the outer cone surface forms an angle α of 18° with the central longitudinal axis 25 of the first portion of tool body side hole 24. In other words, the engaging part of the cone surface constitutes a downward facing wedge surface that tapers inward.
The hexagonal socket 34 can be reached through the opening in the first side surface 5 of the tool body 1 by means of a hex key 35. The second portion of the tool body side hole 24 is closed by a plug 46.
The steps of mounting a cutting insert 8 in the insert seat of the first embodiment of the turning tool will now be described mainly with reference to
Due to the spring 29 and a play allowed for by the clip 38 in the groove 40, the clamping member is held biased upward to a position wherein a cutting insert 9 can be placed in the insert seat 8 below the clamping arm 13. After placing the cutting insert, the hex key 35 is inserted in the first portion of the tool body side hole 24 and brought into engagement with the socket 34. By rotating the hex key 35 clockwise, the actuation bar 31 is screwed inward in the first portion of the tool body side hole 24. Therein the external male thread of the actuation bar 31 engage with the internal female thread in the first portion of the tool body side hole 24. The outer surface 33 of the truncated cone thereby moves inward and into the through hole 26 in shaft 18 and engages with the abutment surface in form of the upward facing hole wall 30. As the actuation bar 31 is operated and screwed further inward, the outer surface 33 of the truncated cone slides and presses against the abutment surface 30, whereby the shaft 18 is forced to slide axially downward in the tool body bore 10 against the biasing force from the spring 29. Eventually, the downward facing clamping surface 21 of the head 20 engages the base body top surface 14 and forces the base body 12, together with the protruding clamping arm 13, toward the tool body top surface 4. This causes the flange 39 of the base body to slide against a surface in the depression 36 thereby pulling the clamping member 11 rearward in the direction toward the shaft portion 2 of the tool body 1. This relative movement of the clamping member 11 and the shaft 18 is enabled by the oval cross section of the clamping member through hole 16.
Due to the actuation bar 31 causing the shaft 18 of the clamping pin 17 to slide axially downward in the tool body bore 10, the clamping arm 13 engages the cutting insert 9 in the insert seat 8 and forces the cutting insert 9 downward and rearward against the support surfaces in the insert seat 8. When the clamping pin 17 has reached a first axial position, the cutting insert 9 is clamped in the insert seat 8 and the cutting edge is exposed in the desired location. Furthermore, due to that the portion of the actuation bar 31 with a diameter of approximately the same diameter as the entrance opening of the through hole 26 in the shaft 18 is located in the entrance opening in the first portion, the shaft 18 is releasably locked against axial sliding in both directions. In addition, the clamping pin is advantageously locked against relative rotation to the tool body 1 by positive locking through the actuation bar 31 abutting against the side surface 30 of the through hole 26. Clamping of the cutting insert 9 in the insert seat 8 is advantageous achieved by operating the actuation bar 31 from the side of the turning tool while the clamping pin 11 provides clamping force from above.
Coolant fluid is provided by connecting the inlet opening 45 at the lower end of the tool body bore 10 to the external coolant fluid source, via the tool body coolant channeling 48. When the shaft 18 is in the first axial position, the inlet opening 45 is located below the lower end of the shaft 18. Coolant fluid flows from the inlet opening 45 upward in the tool body bore 10 and over the outer surface portion 49 with reduced diameter at the shaft 18 and into the through hole 26 through the exit opening thereof. Therein, the coolant fluid is prevented from leaking out of the tool body bore 10 by the plug 46 in the second portion of the tool body side hole 24, by the actuation bar in first portion of the tool body side hole 10, and by the sealing ring 27 on the shaft 18. Instead, the coolant fluid is forced to enter the longitudinally extending internal portion of the coolant fluid channel 23 through the inlet opening 43 in the downward facing hole wall of the through hole 26. From an inner position in the head 20, the coolant fluid flows through the first internal exit channel 41 and exits through the first outlet opening 22 in the head 20.
In the first axial position, the first outlet opening 22 in the head 20 is located above the base body top surface 4. Due to pressure provided at the coolant fluid source, and the position and angle of the exit channel 41, the exiting coolant fluid is directed to the edge of the cutting insert 9 clamped in the insert seat 8. The extension of the clamping arm 13 can advantageously be chosen according to preferences and independently from the desired direction of the coolant fluid stream.
The first embodiment of the turning tool described above can advantageously be operated from both the first and the second tool body side surface 5, 6. The tool body side hole 24 including the first and second portions is mirror symmetrical over a central plane, which central plane is located between the first and the second tool body side surfaces and which comprises the longitudinal axis of the shaft 18. The symmetry plane corresponds to the plane shown in
The first outlet openings 22 is angularly spaced apart from the second outlet opening by 180°. Depending on the angular position, one of the first or the second outlet openings 22 in the head face the cutting insert 9 and the other one faces rearward and is plugged by the plug 47.
In other embodiments, the first and the second portions of tool body side hole 24 can be angled relative each other so that they are not linearly aligned. The coolant outlet openings 20 in the head 22 of the clamping pin 17 are then spaced apart by the same angle.
The actuation bar 31 is selectively either movably mounted in the first portion or in the second portion of the tool body side hole 24, wherein, the other of the portions is plugged by the plug 46. Clamping from the second tool body side surface 6 is performed correspondingly to clamping from the first tool body side surface 5 as described above.
In
In the second embodiment of
A shaft recess in form of a through hole 26 that extends transverse through the shaft 18 is also part of the locking mechanism. The through hole 26 has a central longitudinal axis which intersects the longitudinal axis 19 with an angle of about 90° and an entrance opening and an exit opening at the same axial distance from the head 20. The through hole 26 has an abutment surface in form of an upward facing hole wall 30.
The locking mechanism of the second embodiment further comprises an actuation bar 31, which comprises an engagement section 32 at an inner portion. The engagement section comprises an eccentric 50 having a cam surface 51 as engagement surface. The outward end of the actuation bar is cylindrical. The outward end surface of the actuation bar 31 is provided with a hexagonal socket 34 facing away from the eccentric 50.
Both portions of the tool body side hole 10 have a threaded portion for threadedly receiving a plug 46, and a smooth portion for supporting the outer end of the actuation bar 31. The actuation bar 31 is rotatably supported, wherein the outer end thereof is located in the first portion of the tool body side hole 24 and the engagement section inside the through hole 26. The actuation bar 31 is prevented from moving axially by the eccentric 50 abutting against the side wall of the tool body bore 10.
In order to clamp the cutting insert 8 in the insert seat 9, the hex key is inserted in the first portion of the tool body side hole and brought into engagement with the socket 34. By rotating the hex key 35 clockwise, the eccentric 51 rotates in the through hole 26 and engages with the abutment surface in form of the upward facing hole wall 30. As the actuation bar 31 is further rotated, the cam surface 51 slides and presses against the abutment surface 30, whereby the shaft 18 is forced to slide axially downward in the tool body bore 10 against the biasing force from the spring 29. Eventually, the clamping pin 17 reaches the first axial position and is realisably locked therein at least due to friction between the cam surface 51 and the upward facing hole wall 30.
The locking mechanism of the third embodiment as shown in
In order to clamp the cutting insert 8 in the insert seat 9, the clamping pin 17 is pushed downward by pressing against the head 20 until the threaded portion at the lower end of the shaft protrudes past the tool body bottom surface 7. The nut is threaded onto the threads of the threaded portion of the shaft 18. As the nut 53 is further rotated, the nut slides against the bottom surface 7 and the shaft 18 is forced to slide axially downward in the tool body bore 10 against the biasing force from the spring 29. Eventually, the clamping pin 17 reaches the first axial position and is realisably locked therein at least due to friction in the threads, and between the nut 53 and the bottom surface 7.
In
| Number | Date | Country | Kind |
|---|---|---|---|
| 20158576.7 | Feb 2020 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2020/087371 | 12/21/2020 | WO |
