This application claims priority to and the benefit of Korean Patent Application Nos. 2007-0087315 and 2007-0136401 filed on Oct. 29, 2007 and Dec. 24, 2007, respectively, in the Korean Intellectual Property Office, the entire contents of which are incorporated herein by reference.
The present invention relates to a tuyere for manufacturing molten iron and a method for injecting gas using the same, and more particularly to a tuyere that is capable of being prevented from being melted and consequently damaged by charged materials in a melter-gasifier, and a method for injecting gas using the same.
Since a blast furnace method for manufacturing molten iron has many problems such as an environmental pollution, a smelting reduction process, which can replace the blast furnace method, has been researched. In the smelting reduction process, raw coal is directly used as a fuel and a reducing agent and an iron ore is directly used as an iron source. The iron ore and the raw coal are charged into the melter-gasifier and then the iron ore is melted to be manufactured into molten iron.
A tuyere is installed at a side portion of the melter-gasifier and oxygen is injected into the melter-gasifier through the tuyere. The oxygen injected into the melter-gasifier combusts a char bed formed in the melter-gasifier. Therefore, the iron ore charged into the melter-gasifier is melted by combustion heat, and thereby the molten iron is manufactured.
A tuyere that is capable of being prevented from being melted and consequently damaged by using a sealing gas is provided. In addition, a method for injecting gas using the above-described tuyere is provided.
A tuyere according to an embodiment of the present invention is used for manufacturing molten iron. The tuyere includes i) an oxygen injection opening that is configured to inject oxygen therethrough, and a sealing gas injection opening that is spaced apart from the oxygen injecting opening and is configured to inject a sealing gas surrounding the oxygen.
The tuyere may further include i) a first end portion through which the oxygen injection opening is exposed, and a second end portion that surrounds the first end portion. The sealing gas injection opening is exposed through the second end portion. The first end portion may have a concave groove.
The sealing gas injection opening may include a plurality of nozzles through which the sealing gas is injected. The plurality of nozzles may be spaced apart from each other at substantially equal intervals.
The sealing gas injection opening may further include i) a sealing gas supply tube to which the sealing gas is supplied, and a sealing gas header that is connected to the plurality of nozzles and the sealing gas supply tube with each other. The sealing gas supply tube may be extended along one direction. The sealing gas header may be formed to have a ring shape.
The tuyere according to an embodiment of the present invention may further include an auxiliary fuel injection opening that is spaced apart from the oxygen injection opening. An auxiliary fuel may be injected through the auxiliary fuel injection opening. The oxygen injection opening may be located between the sealing gas injection opening and the auxiliary fuel injection opening.
One or more nozzles among the plurality of nozzles may be formed to be extended to make an acute angle with a direction along which the oxygen injection opening is extended. The acute angle may be in a range from 5 degrees to 60 degrees. A cross-section of the nozzle cut along a width direction of the tuyere may become larger while becoming closer to the second end portion.
The oxygen injected through the oxygen injection opening and the sealing gas injected through the sealing gas injection opening may make an acute angle. The acute angle may be in a range of 5 degrees to 60 degrees.
The tuyere according to an embodiment of the present invention may further include an auxiliary fuel injection opening that is spaced apart from the oxygen injection opening. An auxiliary fuel is injected through the auxiliary fuel injection opening. The auxiliary fuel may be a fine carbonaceous material or a hydrocarbon-containing gas.
The tuyere may further include i) a first end portion at which the oxygen injection portion is formed, and a second end portion at which the sealing gas injection opening is formed and surrounding the first end portion. Therefore, the first end portion and the second end portion may be located at the same plane.
The sealing gas may be at least one gas selected from a group of compressed air, oxygen with a low concentration and an insert gas. The inert gas may be nitrogen gas if the sealing gas may include the inert gas. The tuyere may be installed at a side portion of the melter-gasifier that manufactures molten iron such that the sealing gas prevents charged materials in the melter-gasifier from reacting with the oxygen at an end portion of the tuyere.
A method for injecting gas according to an embodiment of the present invention includes i) injecting oxygen into the melter-gasifier through the tuyere installed at the melter-gasifier, injecting sealing gas into the melter-gasifier through the tuyere, and surrounding the oxygen by the sealing gas while the sealing gas is injected into the melter-gasifier.
A method for injecting gas according to an embodiment of the present invention may further include preventing the charged materials in the melter-gasifier from reacting with the oxygen by the sealing gas. The sealing gas may be injected to make an acute angle with the oxygen during the injection of the sealing gas. The acute angle is in a range of 5 degrees to 60 degrees.
A method for injecting gas according to an embodiment of the present invention may further include injecting an auxiliary fuel into the melter-gasifier through the tuyere. The auxiliary fuel may be a fine carbonaceous material or a hydrocarbon-containing gas.
The sealing gas may be at least one gas selected from a group of compressed air, oxygen with a low concentration, and an insert gas during the injection of the sealing gas. The inert gas may be nitrogen gas if the sealing gas includes the inert gas.
Since the tuyere can be prevented from being melted and consequently damaged, longevity of the tuyere can be significantly increased and a process for manufacturing molten iron can be stably carried out.
It will be understood that, although the terms first, second, third, etc., may be used herein to describe various elements, components, regions, layers, and/or sections, these elements, components, regions, layers, and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer, or section from another element, component, region, layer, or section. Thus, a first element, component, region, layer, or section discussed below could be termed a second element, component, region, layer, or section without departing from the teachings of the present invention.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context dearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” or “includes” and/or “including”, when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
All terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The embodiments of the present invention will be explained in detail with reference to
The tuyere 10 shown in
As shown in
The second end portion 1053 surrounds the first end portion 1051. A sealing gas injection opening 103 is exposed through the second end portion 1053. A plurality of nozzles are formed in the second end portion 1053.
Meanwhile, as shown in
The sealing gas injection opening 103 is located to be spaced apart from the oxygen injection opening 101. The sealing gas is injected through the sealing gas injection opening 103 while surrounding the oxygen gas. Therefore, the end portion 105 can be sealed by the sealing gas. That is, the end portion 105 can be prevented from being damaged to contact the charged materials in the melter-gasifier 50 by using the sealing gas. An inert gas atmosphere is formed to suppress the charged materials from being recombusted or from generating an oxidization reaction even if the charged materials contact oxygen.
The sealing gas injection opening 103 includes a sealing gas supply line 1035 and a plurality of nozzles 1031. The sealing gas supply line 1035 supplies the sealing gas. The supplied sealing gas is injected into the melter-gasifier 50 through the plurality of nozzles 1031. The plurality of nozzles 1031 are arranged to be spaced apart from each other at substantially equal intervals. Therefore, since the sealing gas can be uniformly injected into the melter-gasifier 50, sealing efficiency can be optimized.
Here, the sealing gas may be compressed air, oxygen with a low concentration, or an inert gas. If the sealing gas is compressed air, the concentration of oxygen cannot be more than 30 vol %. In addition, the sealing gas may be an inert gas itself or a gas including the inert gas. For example, nitrogen and so on can be used as the inert gas. Since a large amount of nitrogen exists in air, it is most suitable to be used. The sealing gas suppresses the oxygen from reacting with the charged materials in the melter-gasifier 50 by surrounding the oxygen. Therefore, the end portion 105 is prevented from being melted and consequently damaged by high heat that is generated by reaction between the charged materials and oxygen.
As shown in
Meanwhile, more cooling water enters into the body of the tuyere 10 along a direction indicated by an arrow through the cooling water inlet tube 1091. After the cooling water cools the body of the tuyere 10, it is discharged outside through the cooling water outlet tube 1093. A cooling structure of the tuyere 10 will be explained in detail below with reference to
As shown in
As shown in
As shown in
Meanwhile, as shown in
The sealing gas header 1033 connects the plurality of nozzles 1031 and the sealing gas supply tube 1035 with each other. The sealing gas header 1033 is formed to have a ring shape. Therefore, the sealing gas header 1033 receives the sealing gas supplied from the sealing gas supply tube 1035 extended along one direction and distributes it as a ring shape. The sealing gas that is dispersed as a ring shape in the sealing gas header 1033 can be uniformly injected outside through the plurality of nozzles 1031.
As shown in
Meanwhile, as indicated by an arrow, a backflow is formed by the charged materials in the melter-gasifier 50. The charged materials in the melter-gasifier 50 are not re-combusted or oxidized since they do not contact the end portion 105 of the tuyere 10 and the oxygen by the sealing gas. Here, the charged material can be non-combusted coal, slag, or molten iron.
The sealing gas prevents the charged materials from reacting with the oxygen at the end portion 105. In addition, the sealing gas pulls the charged materials while being collected in front of the oxygen injection opening 101 by a backflow characteristic of the charged materials and forming a non-combustion atmosphere. Therefore, the charged materials are not re-combusted or oxidized in front of the oxygen injection opening 101.
As shown in
As shown in
For example, a fine carbonaceous material, a hydrocarbon-containing gas, and so on can be used as the auxiliary fuel. The fine carbonaceous material means a particle containing carbon with a grain size not more than about 3 mm. For example, the hydrocarbon-containing gas can be liquid natural gas (LNG), liquid propane gas (LPG), coke oven gas (COG), and so on. A fuel ratio can be reduced by injecting the auxiliary fuel into the melter-gasifier 50 through the auxiliary fuel injection opening 201.
The auxiliary fuel is injected into the melter-gasifier and thereby increases combustion heat. Therefore, an amount of coal charged from an upper side of the melter-gasifier 50 can be reduced. In addition, the iron ore can be reduced well since the auxiliary fuel generates a large amount of reducing gas. Furthermore, a state of a lower side of the melter-gasifier 50 may be unsuitable for manufacturing molten iron since the coal charged from the upper side of the melter-gasifier 50 may be gasified to disappear before reaching the lower side of the melter-gasifier 50. Therefore, the state of the lower side of the melter-gasifier 50 can be improved by injecting the auxiliary fuel into the lower side of the melter-gasifier 50.
Meanwhile, as shown in
As shown in
As shown in
The present invention will be explained in detail below with reference to exemplary examples. The exemplary examples are merely to illustrate the present invention, and the present invention is not limited thereto.
A flow of sealing gas injected through the tuyere with a structure shown in
As shown in
A flow of sealing gas injected through the tuyere with a structure shown in
As shown in
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
1020070087315 | Aug 2007 | KR | national |
1020070136401 | Dec 2007 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR08/05097 | 8/29/2008 | WO | 00 | 2/18/2010 |