The present invention relates air curtains and vapor and gas containment barrier systems, particularly air curtains and containment barrier systems that restrict vapor loss and heat transfer without the need of a complete physical barrier.
Air curtain technology is employed to create a barrier to reduce the loss of cold or hot air from a contained space or to protect from contamination. However, known air curtain technology still allows for meaningful amounts leakage or transfer across the barrier. Thus, in applications where restricting the amount of transfer is necessary, such known air curtain technology is unsatisfactory.
There are also several applications where it is desirable to create a containment system that can contain a quantity of air, vapor, or gas (including aerosol laden air) within an enclosed space for long durations of time at precise temperatures and concentrations without any solid or physical barrier. For example, some optical tests of chemical vapors and gases require testing without any physical obstruction whatsoever between the vapor and the testing device on order to accurately analyze the vapor or gas being tested. These tests can require the concentration of the gas to be precisely known and therefore systems that fail to adequately restrict fluid loss through the barrier are undesirable. Thus, it may be desirable to use an air curtain system to contain the vapor for such tests if not for the poor efficiency of known technologies in containing vapors.
Accordingly, a need exists for an improved air curtain system that can effectively contain vapors or gases without significant loss and without the use of a physical barrier or optical obstruction on at least a portion of the system.
The present invention is directed generally to a containment barrier system for containing a vapor or gas in a confined area without a complete physical barrier. The present invention is further directed to an air current or air curtain system to contain a vapor or gas without a complete physical barrier and/or separate the vapor or gas from the surrounding atmosphere. The air current or air curtain system may include both a single pass air curtain and a recirculating air curtain in connection with a gas or vapor containment barrier system. The air curtain system may be used with the containment barrier system to contain a gas or vapor within a chamber for laser, optical, or spectroscopy testing. The air curtain system can allow for the testing of the gas or vapor within the chamber without the obstruction of a physical barrier or barrier that may otherwise confound or distort optical signatures. The air curtain system may also be used in several different applications where containment of a gas or vapor within a confined space without a fully enclosed physical barrier is necessary. The system can effectively contain the gas or vapor in the chamber such that the gas or vapor concentration is effectively maintained and such that minimal escape or loss of gas or vapor to atmosphere is allowed.
According to one embodiment, an air curtain system includes a first air stream and a second air stream. The first air stream may be directed to flow in a first direction and the second air stream may be directed to flow in a second direction substantially parallel to the first direction. The first air stream may be configured to recirculate within an essentially closed loop system. The second air stream may be configured to pull in air from atmosphere.
In some embodiments of the air curtain system, the first air stream may be configured to flow in a first channel, and the second air stream may be configured to flow in a second channel. The first channel may include a first opening configured to open to a chamber or containment area and a second opening configured to open to the second channel. The second channel may include an opening configured to open to atmosphere. The first air stream may be propelled by a first blower, and the second air stream may be propelled by a second blower. The first air stream or the second air stream may include a screen for straightening airflow. An air speed of the first air stream may be configured to be between 0.85 to 1.15 times an air speed of the second air stream.
According to another embodiment, a system for testing a gas or vapor includes a chamber for the gas or vapor and an air curtain system disposed adjacent to an opening to the chamber. The air curtain system may include first and second channels adjacent and parallel to one another. The first channel may have a first opening corresponding to the opening of the chamber and a second opening corresponding to the second channel. The second channel may have an opening to atmosphere external to the system. The system may further include a second air curtain system located proximate to a second opening in the chamber. The system may further include a detecting apparatus located external to the chamber and configured to test properties of the gas or vapor within the chamber. The detecting apparatus may be an FTIR.
Other aspects and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments of the accompanying drawing figures.
In the accompanying drawings, which form a part of the specification and are to be read in conjunction therewith in which like reference numerals are used to indicate like or similar parts in the various views:
The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout. For purposes of clarity in illustrating the characteristics of the present invention, proportional relationships of the elements have not necessarily been maintained in the drawing figures. It will be appreciated that any dimensions included in the drawing figures are simply provided as examples and dimensions other than those provided therein are also within the scope of the invention.
The following detailed description of the invention references specific embodiments in which the invention can be practiced. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention. The present invention is defined by the appended claims and the description is, therefore, not to be taken in a limiting sense and shall not limit the scope of equivalents to which such claims are entitled.
The present invention is directed generally to containment barrier systems and for containing a vapor or gas in a confined area without a complete physical barrier. The present invention is also directed generally to an air current or air curtain system 10 for separating a vapor or gas from atmosphere of the surrounding environment. Air curtain system 10 may include both a single pass air curtain 12 and a recirculating air curtain 14 as illustrated in the figures. Air curtain system 10 as described herein may be used in connection with a gas or vapor containment barrier system. One exemplary embodiment of a containment barrier system may include the use of air curtain system 10 to contain a gas or vapor within a chamber 16 for laser, optical, or spectroscopy testing, such as Fourier-transform infrared (FTIR) testing. Air curtain system 10 allows for the testing of the gas or vapor within the chamber 16 without the obstruction of a physical barrier or barrier that may otherwise confound or distort optical signatures. Air curtain system 10 may also be used in several different applications where containment of a gas or vapor within a confined space without a fully enclosed physical barrier is necessary.
Turning to the figures,
However, if the chamber openings 18 are not sealed, the gas can escape the chamber 16, which can make consistent testing of the gas difficult as the concentration within the chamber 16 constantly changes. Gas escaping the chamber can also be hazardous to users and the environment surrounding the chamber 16. Thus, air curtain system 10 may be used to help seal the chamber 16 and prevent escape of the contained gas while not obstructing the FTIR 20 or otherwise providing optical interference.
As shown in
The single pass air curtain 12 may continuously pull or use clean or atmospheric air to help contain the gas in the chamber 16. Due to the velocity of the air stream and the fluid dynamic interaction between the air stream and the gas at the air stream-gas boundary 28, some of the gas may be prevented from escaping the chamber opening 18. However, some of the gas or vapor can enter or be pulled into the air stream at the air stream-gas boundary 28 (and some of the clean or atmospheric air may enter the chamber 16) as illustrated in
Instead of being allowed to freely enter the atmosphere through the air stream-atmosphere boundary 30, any gas that enters or is entrained in the air stream may be carried on by the air stream to another location such as a filter or an exhaust. In this way, the single pass air curtain 12 may generally prevent gas from freely escaping into the atmosphere. However, the single pass air curtain 12 may experience high loss at air stream-gas boundary 28 as gas enters the air stream and air from the air stream enters the chamber 16. This can result in significant reduction of the concentration of the gas in the chamber 16, which can present testing and efficiency issues. Further, if the gas or the other contents of the chamber 16 have a set temperature that differs from the atmospheric air used in the single pass air curtain 12, that temperature may be disturbed by mixing of the gas and air.
As shown in
As shown in
This configuration can provide for low loss at the air stream-gas boundary 28 and little to no gas escaping into the environment via the air stream-atmosphere boundary 30. The air streams of the air curtains 12, 14 may also be directed to flow in the same direction, which can result in extremely little mixing and low losses at the intermediate boundary 34. Thus, the overall loss of the air curtain system 10 may be even lower than a recirculating air curtain 14 alone as the recirculating air curtain 14 portion of the system 10 may be allowed to reach an essentially stable state wherein the recirculating air has the same gas concentration as in the chamber 16. Moreover, temperature disturbances in the chamber 16 may be substantially reduced or eliminated due to the prevention or reduction of atmospheric air crossing the intermediate boundary 34 and subsequently crossing the air stream-gas boundary 28 to enter the chamber 16.
As shown in
Even when using a single motor and drive shaft, the speed of the single pass air curtain 12 may be varied in comparison to the speed of the recirculating air curtain 14 using gear systems or the like. In some embodiments, it may be desirable to configure the speed of the blowers 36 and the size of the channels 22a, 22b such that the velocity of the air stream in the single pass air curtain 12 is approximately 5-15% higher than the velocity of the air stream in the recirculating air curtain 14. For example, the air velocity of the recirculating air curtain 14 may be approximately 1.0-1.2 meters/second (m/s), and the air velocity of the single pass air curtain 12 may be approximately 1.1-1.4 m/s (as measured at the center of the air stream in the channel 22). The specific blower speeds, channel sizes and resulting airflow velocities may be specifically selected and configured to minimize mixing at boundaries 28, 30, or 34, and particularly optimized to minimize mixing at the intermediate boundary 34.
The channels 22 may be sized and the air velocity configured such that the air streams are substantially laminar and there is little to no turbulence at or near any of the boundaries 28, 30, 34 (i.e., mixing at the boundaries is reduced). It may be advantageous to configure air curtains 12 and 14 with low air velocities in order to minimize the amount of material transfer between boundary 34 and material loss from recirculating air curtain 14. However, once the air velocities drop below a threshold value, then the system 10 may be susceptible to environmental perturbations and disturbances that affect efficiency. The exemplary air velocities described above have been shown to be optimal for laminar flow and material retention at the boundary in certain applications.
The channels 22 may include a sufficient length of straight ductwork upstream of the boundaries 28, 30, 34 such that any turbulence in the airflow (e.g., from the blower 36 or bends in ductwork or other directional changes imparted on the airflow) can substantially dissipate before the boundaries 28, 30, 34. In addition to including a sufficient length of duct or in lieu of it when under space constraints, a screen 35 may be included in the channel 22 to help direct and “straighten” airflow as it is discharged from the blower 36 to provide more uniform or laminar-like flow near the boundaries 28, 30, 34. Often as air exits the blower 36, it is substantially non-uniform in direction in a manner that can cause turbulent flow downstream. Screen 35 may operate to remove or “break up” large turbulent eddies and may orient and provide a resistance to the airflow to provide a more uniform airflow prior to the airflow entering the view or look-path of the FTIR 20. In addition, screen 35 may be sized based on the airflow velocity in each curtain 12, 14 in order to create an optimal uniform airflow.
As shown in
Optical detection of chemical vapors or gases is important for a variety of applications. For example, technologies that can investigate the composition of a vapor cloud from a distance is an important component of warfighter protection and against biological attacks. However, such technologies (such as FTIR 20) must be tested and calibrated against known concentrations of known vapors, gases, or aerosol chemicals in a variety of real-world environments and backgrounds. Testing or calibrating such technologies on vapor clouds contained within a completely physically sealed barrier, even if transparent, can result in interferent signals due to the non-optically pure look-path, which results in inaccurate test results for the degree of optical precision required. Testing vapor clouds in other known vapor cloud containment systems has resulted in quick dispersion of the vapor cloud (poor containment resulting in rapid changes in concentration) such that accurate testing cannot be obtained.
Accordingly, a need exists for a vapor cloud containment system that allows such technologies to be tested and calibrated with a known, stable concentration of vapors and a stable temperature without any physical barrier between the technologies and the vapor cloud. Further, it may be desirous to be able to test or calibrate with a variety of “optical backgrounds” that are similar to where the technology will be deployed.
As shown in
An optical test device or FTIR 20 may be directed through the unobstructed openings 18, 24, 26, and 32 of the chamber 16 and air curtain systems 10 (see
As shown in
As shown in
As best shown in
The supply ductwork 48 may further direct airflow at and over the FTIR 20 and other testing equipment and into a corresponding exhaust hood 66 on the upstream side, which can provide heat capture and convection cooling to the FTIR 20 and other testing equipment. On the downstream side, a third single pass air curtain 68 may be included in the testing system 42 just upstream of a light opening or test opening 70 included in the container 44. The test opening 70 can allow for the unobstructed line of sight of the FTIR 20 to be extended. The third air curtain 68 may be a high-speed air curtain and may provide an additional barrier to contaminants escaping the container 44.
In some embodiments, the test system 42 may retain an above-ambient concentration within the chamber 16 for long duration. After an initial dissemination and mixing period where air in the chamber 16 and air stream in the recirculating air curtain 14 reaches a target concentration (which typically takes less than ten minutes), the concentration in the chamber 16 can maintain homogeneous levels above ambient for extended periods of time (e.g., maintain a 4% to 6% decay rate of concentration present after the initial mixing for a time period of 30 minutes or more).
As shown in
Referring to
Various embodiments of systems, devices, and methods have been described herein. These embodiments are given only by way of example and are not intended to limit the scope of the invention. It should be appreciated, moreover, that the various features of the embodiments that have been described may be combined in various ways to produce numerous additional embodiments. Moreover, while various materials, dimensions, shapes, configurations, locations, etc. have been described for use with disclosed embodiments, others besides those disclosed may be utilized without exceeding the scope of the invention.
Persons of ordinary skill in the relevant arts will recognize that the subject matter hereof may comprise fewer features than illustrated in any of the individual embodiments described above. The embodiments described herein are not meant to be an exhaustive presentation of how the various features of the subject matter herein may be combined. Accordingly, the embodiments are not mutually exclusive combinations of features; rather, the various embodiments can comprise a combination of different individual features selected from different individual embodiments, as understood by persons of ordinary skill in the art. Moreover, elements described with respect to one embodiment can be implemented in other embodiments even when not described in such embodiments unless otherwise noted.
The numerical ranges in this disclosure are approximate, and thus may include values outside of the range unless otherwise indicated. Numerical ranges include all values from and including the lower and the upper values, in increments of one unit, provided that there is a separation of at least two units between any lower value and any higher value. These are only examples of what is specifically intended, and all possible combinations of numerical values between the lowest value and the highest value enumerated, are to be considered to be expressly stated in this disclosure.
As used herein, “a,” “an,” or “the” can mean one or more than one. For example, “an” image can mean a single image or a plurality of images.
The term “and/or” as used in a phrase such as “A and/or B” herein can include both A and B; A or B; A (alone); and B (alone). Likewise, the term “and/or” as used in a phrase such as “A, B, and/or C” can include at least the following embodiments: A, B, and C; A, B, or C; A or C; A or B; B or C; A and C; A and B; B and C; A (alone); B (alone); and C (alone).
As used herein, the term “about” when referring to a measurable value such as an amount, a temporal duration, and the like, can include variations of +/−20%, more preferably +/−10%, even more preferably +/−5% from the specified value, as such variations are appropriate to reproduce the disclosed methods and systems.
From the foregoing, it will be seen that this invention is one well adapted to attain all the ends and objects hereinabove set forth together with other advantages which are inherent to the structure and method. It will be understood that certain features and sub combinations are of utility and may be employed without reference to other features and sub combinations. This is contemplated by and is within the scope of the claims. Since many possible embodiments of the invention may be made without departing from the scope thereof, it is also to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative and not limiting.
The constructions described above and illustrated in the drawings are presented by way of example only and are not intended to limit the concepts and principles of the present invention. Thus, there has been shown and described several embodiments of a novel invention. As is evident from the foregoing description, certain aspects of the present invention are not limited by the particular details of the examples illustrated herein, and it is therefore contemplated that other modifications and applications, or equivalents thereof, will occur to those skilled in the art. The terms “having” and “including” and similar terms as used in the foregoing specification are used in the sense of “optional” or “may include” and not as “required”. Many changes, modifications, variations and other uses and applications of the present construction will, however, become apparent to those skilled in the art after considering the specification and the accompanying drawings. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims which follow.
This Application claims priority to U.S. Provisional Patent Application Ser. No. 63/634,640, filed on Apr. 16, 2024, to Eric Pritz et al., entitled “Twin Air Curtain System and Method for Using Same,” currently pending, and to U.S. Provisional Patent Application Ser. No. 63/584,404, filed on Sep. 21, 2023, to Eric Pritz et al., entitled “Twin Air Curtain for Standoff Agent Detector Test Chamber,” currently pending. The entire disclosures of the above references are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
63584404 | Sep 2023 | US | |
63634640 | Apr 2024 | US |