The present disclosure generally relates to a combine harvester, residue chopping apparatus.
Combine harvesters (or also referred to simply as combines) today are complex machines used in the harvesting and threshing of a variety of crops. Combine harvesters typically comprise a chopping assembly, which may include rotating knives or blades located toward the rearward end of the combine harvester, the chopping assembly receiving residue (e.g., material other than grain, such as straw), among possibly other material, from a thresher rotor assembly of the combine harvester. The chopping assembly chops and spreads the chopped residue on the ground as the combine harvester travels through a crop field.
In one embodiment, a straw chopper apparatus of a combine harvester, the straw chopper apparatus comprising plural chopper rotors disposed proximally to a rearward end of the combine harvester, each of the chopper rotors comprising a shaft having an axis of rotation substantially parallel to the direction of travel, the shaft having a length dimension and a diameter dimension, the length dimension greater than the diameter dimension, the shaft comprising plural sets of blades that are pivotably coupled to the shaft.
Many aspects of the disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
Certain embodiments of a straw chopper apparatus and method for use in a combine harvester are disclosed. In one embodiment, a straw chopper apparatus comprises plural rotors, where each rotor has an axis generally or substantially parallel to the direction of travel of the combine harvester (e.g., parallel to a longitudinal axis of the combine separator). For instance, some embodiments of the straw chopper apparatus may be arranged at the same or substantially the same angle (e.g., relative to a horizontal axis coincident with the longitudinal axis of the combine separator) as the combine rotor(s) (or equivalently, the thresher rotor(s) of the combine harvester), circumventing the need to transmit power (e.g., from the power take-off (PTO)) through an angular (bevel) gear to power either of the chopper rotors. Note that in some embodiments, an angular gear may be used to transmit power to the rotors. The straw chopper apparatus may be enclosed (at least partially) in a housing or enclosure that has a wide inlet located, in some embodiments, directly beneath the thresher rotor(s) of a thresher rotor apparatus, and one or more outlets located proximal to the lower end of the housing, enabling disbursement of the chopped material directly to the ground over the full width of the combine header. Some embodiments further include a fan apparatus that receives, for instance, chaff from the cleaning system components of the combine harvester and influences the flow of the chaff into the straw chopper apparatus.
Digressing briefly, residue (e.g., material other than grain) from threshing operations (e.g., including separating operations) of a combine harvester is chopped and spread by a chopper assembly behind the width of a combine header. In some chopper assemblies, such as a hood mount chopper, the blades of the chopper assembly rotate about an axis that is perpendicular to the direction of travel. In such an arrangement, the chopped material is thrown directly into fins that deflect the chopped material in an attempt to evenly cover the full header width as the chopped material is disbursed behind the combine harvester. As will be clear in the following description, certain embodiments of a straw chopper rotor apparatus address one or more shortcomings of existing designs.
The following detailed description refers to the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the following description to refer to the same or similar elements. While certain embodiments of the disclosure may be described, modifications, adaptations, and other implementations are possible as should be understood by one having ordinary skill in the art in the context of the disclosure. For example, substitutions, additions, or modifications may be made to the elements illustrated in the drawings, and the methods described herein may be modified by substituting, reordering, or adding stages to the disclosed methods. References hereinafter made to certain directions, such as, for example, “front”, “rear”, “left” and “right”, are made as viewed from the rear of the combine harvester looking forwardly.
Referring to
As should be well understood by those skilled in the art, in this illustrated example, the combine harvester 10 includes a harvesting header (not shown) at the front of the machine that delivers collected crop materials to the front end of a feeder house 14. Such materials are moved upwardly and rearwardly within feeder house 14 by a conveyer 16 until reaching a beater 18 that rotates about a transverse axis. The beater 18 feeds the material upwardly and rearwardly to a rotary processing device, in this instance to a combine rotor 22 (also referred to herein as a thresher rotor) having an infeed auger 20 on the front end thereof. The auger 20, in turn, advances the materials axially into the thresher rotor apparatus 12 for threshing and separating. In other types of systems, the conveyor 16 may deliver the crop directly to a threshing cylinder.
Generally speaking, the crop materials entering the thresher rotor apparatus 12 move axially and helically therethrough during threshing and separating operations. During such travel the crop materials are threshed and separated by the thresher rotor 22 operating in cooperation with, for instance, foraminous processing members in the form of threshing concave assemblies 24 and separator grate assemblies 26, with the grain escaping laterally through the concave assemblies 24 and the grate assemblies 26 into a cleaning apparatus 28. Bulkier stalk and leaf materials are generally retained by the concave assemblies 24 and the grate assemblies 26 and are disbursed out the rear of thresher rotor apparatus 12 and ultimately out of the rear of the machine. A blower 30 forms part of the cleaning apparatus 28 and provides a stream of air throughout the cleaning region below the thresher rotor apparatus 12 and directed out the rear of the machine so as to carry lighter chaff particles away from the grain as it migrates downwardly toward the bottom of the machine to a clean grain auger 32. The auger 32 delivers the clean grain to an elevator (not shown) that elevates the grain to a storage bin 34 on top of the machine, from which it is ultimately unloaded via an unloading spout 36. A returns auger 40 at the bottom of the cleaning region is operable in cooperation with other mechanisms (not shown) to reintroduce partially threshed crop materials into the front of thresher rotor apparatus 12 for an additional pass through the system.
Having described pertinent parts of the combine harvester 12, attention is now directed toward the rear of the machine and in particular, the straw chopper apparatus 42. The straw chopper apparatus 42 comprises a housing 44 (also referred to as an enclosure) that surrounds (at least partially) plural rotors (not shown in
The housing 44 also comprises an inlet 46 that is beneath at least a portion of the thresher rotor apparatus 12, the inlet 46 defined by an opening suitable to receive, primarily, the threshed material (e.g., residue, such as straw), among other material in some instances. The housing 44 further comprises a set of outlets 48 (one shown), each outlet 48 defining an opening in the housing and located toward the lower end of the housing 44 and approximately equidistant from the bottom of the housing 44, though not limited to an equidistant arrangement. Note that in some embodiments, there may be fewer or a greater number of outlets of the same or different dimensions, or that in some embodiments, the outlets 48 may be positioned elsewhere.
In some embodiments, variations of the above are contemplated. For instance, in some embodiments, the housing 44 may be coupled to, or integrated with, a chopper deflector that resides above the discharge opening and acts to put a ceiling on the stream of flow of residue such that the residue does not go upward. In other words, the residue is driven more downward and less likely to be whipped by the wind up into the cooling system, or just generally up into the environment air. In such embodiments, the straw chopper apparatus 42 omits deflector fins, though in some embodiments, such fins may be used in addition to the ceiling deflector. Further, though shown as generally rectangular in geometry, the outlets 48 may be configured in one of a plurality of different geometric configurations. For instance, to meter the flow of material uniformly onto the ground, the discharge opening 48 through which the material exits the chopper housing 44 may not be a purely rectangular opening, but rather helically parallel or even triangular in some embodiments. For instance, the geometry of the outlet 48 may be configured such that material (e.g., residue) that exits, for instance, the front part of the outlet 48 may be propelled more horizontally and thus further out from the machine (e.g., sideways), whereas the material exiting the rear part of the outlet opening may be directed more downward, and therefore fall closer to the path of the combine harvester 10.
A rearward, elevation view of the straw chopper apparatus 42, and in particular, the housing 44, is shown in
Referring to
When viewed from one end (the end shown in
As indicated above, in some embodiments, there may be a second blade (obscured by the first blade 62 shown in this rearward view in
The housing 44 further comprises one or more shear bar apparatuses 68 and 70 coupled in one embodiment, as illustrated in
It should be appreciated within the context of the present disclosure that variations of the housing 44 and/or associated components shown therein are contemplated to be within the scope of the disclosure. For instance, in some embodiments, the shear bar apparatuses 68 and 70 may be replaced with a shearing apparatus comprising stationary knives that protrude high enough to enable the blades 62 (e.g., a set of swinging knives in some embodiments) to shear against the stationary knives. Like the shear bar apparatuses 68 and 70, the stationary knives in such an embodiment may be extendable or retractable to, for instance, control the severity of the chop.
In operation, the threshed material (which may include other material to some degree depending on the conditions of the crop and environment and the efficiency of the components of the combine harvester, among other factors) enters the inlet 46 from the thresher rotor apparatus (not shown), as illustrated by the arrows 74, and is chopped by each of the pivoting (or in some embodiments, fixed) blades 62 in conjunction with the shear bars 72 and 74 (or in some embodiments, stationary knives) as the chopper rotors 56 and 58 rotate (e.g., as their respective shafts 60 rotate) about their respective axis of rotation. The chopped material, represented by arrows 76 and 78, are discharged through the outlets 48 and 50 and disbursed directly (and possibly deflected to hinder upward movement in some embodiments) to the ground along the width of the combine header.
Note also that the chopper rotor 56 has an axis of rotation 88, and a length, L. The chopper rotor 56 further comprises a bearing proximal to each end of the shaft (not shown) between each respective end of the shaft 60 and respective end plates 90 and 92. With continued reference to
In some embodiments, such as the illustrated embodiment shown in
The fan apparatus 96 may comprise one of a plurality of different and known fan blade types, including bladeless fans, centrifugal fans, among others, and may be driven via a suitable driveline arrangement (not shown, but disposed along the outside of the combine harvester 10 in one embodiment, among other arrangements) powered by the PTO or by other powering mechanisms. Though illustrated as located within the housing 44, in some embodiments, the fan apparatus 96 may be located external to the housing, wherein the air is ducted as needed to induce the material from the cleaning apparatus 28 into the chopper rotor blades 62.
Having described certain embodiments of a straw chopper apparatus 42, it should be appreciated that one chopper method embodiment 42A, illustrated in
It should be emphasized that the above-described embodiments of the present disclosure are merely possible examples of implementations, merely set forth for a clear understanding of the principles of straw chopper apparatus embodiments. Many variations and modifications may be made to the above-described embodiment(s) without departing substantially from the spirit and principles of the disclosure. Although all such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims, the following claims are not necessarily limited to the particular embodiments set out in the description.
Number | Date | Country | |
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61422347 | Dec 2010 | US |