The present invention relates to electrical connectors and, more particularly, to selectively securable electrical connectors for electrical and data cords.
Electrical connectors are commonly used for establishing electrical connections between compatible wires or cords, or between wires or cords and compatible devices such as electronics, electrical power consumers, or the like. In some cases, it is desirable to provide a releasable locking or strain-relief feature so that the connections are not readily pulled apart from one another. One example of such locking features is a threaded female collar and threaded male portion for coaxial connectors commonly used for cable television signal transmission.
The present invention provides a twist-lock electrical connector that may be used for establishing mechanically secure electrical power couplings, electronic data or signal couplings, or the like. The twist-lock electrical connector may be particularly suited to low voltage DC applications, although high voltage AC and data transmission applications are also envisioned. The electrical connector includes two complementary connector portions that first engage one another in an axial direction without establishing electrical connections, and then twist or rotate relative to one another about their longitudinal axes to establish electrical connections and simultaneously lock or latch mechanically together. Once fully engaged, the connector portions cannot be separated without first rotating them in the opposite direction, which disconnects their mechanical and electrical connections. The secured twist-lock electrical connector may have a substantially smooth outer surface without any protrusions, so that the connector and associated wiring may be moved or pulled along other surfaces with low risk of becoming snagged or disconnected by other objects or surfaces.
In one form of the present invention, a twist-lock electrical connector including first and second connector portions having respective interface end portions, respective pairs of electrical contacts, and respective longitudinal axes. The first connector portion has a projection at its interface end portion, extending along the first longitudinal axis, and the second connector portion has a corresponding bore at its interface end portion, extending along its longitudinal axis. The electrical contacts at the first interface end portion are located at opposite sides of the projection, and the electrical contacts at the second interface end portion are located at opposite sides of the bore. The first and second interface end portions are configured so that they can engage one another in an initial orientation with the longitudinal axes being substantially coaxially aligned, and with the bore receiving the projection. The interface end portions are configured to further engage one another at a second orientation, which is rotated about the axes as compared to the first orientation, and with the pairs of electrical contacts electrically engaging one another in the second orientation.
According to one aspect, the first and second interface end portions include respective first and second latching elements that engage one another in the second orientation. The latching elements cooperate to prevent separation of the first and second connector portions.
According to another aspect, the first latching element is a latch arm that extends radially outwardly from the projection, and the second latching element is a ledge formed along one side of the bore and configured to receive the latch arm in the second rotational orientation.
According to still another aspect, the first latching element takes the form of respective distal end portions of the first pair of electrical contacts, with the distal end portions being substantially perpendicular to the first longitudinal axis, and the second latching element includes the second pair of electrical contacts. For example, the first latching elements may be generally L-shaped with a free end including a base leg, and the second latching elements may be generally U-shaped at respective free ends thereof, in which case the base legs of the first latching elements are received in the U-shaped free ends of the second latching elements to provide a securing or latching feature that resist pulling the connector portions apart in a longitudinal direction along the longitudinal axes.
Optionally, a pair of electrically insulating extension walls extend distally adjacent each of the first latching elements, and a pair of electrically insulating extension housings extend distally around each of the second latching elements. The extension housings each define a respective opening through which respective U-shaped free ends of the second latching elements are engaged by respective base legs of the L-shaped first latching elements.
According to a further aspect, a first of the latching elements includes at least one outboard projection at the first interface end portion, the first latching element being spaced radially outwardly from the first longitudinal axis. A second of the latching elements includes a recess formed in the second interface end portion, the second latching element being spaced radially outwardly from the second longitudinal axis. Optionally, the first latching element is generally L-shaped and the second latching element includes a generally L-shaped recess formed in an outer surface of the second interface end portion.
According to a still further aspect, each of the first and second pairs of electrical contacts includes permanent magnets or magnetically permeable material, whereby the first pair of electrical contacts is magnetically attracted to the second pair of electrical contacts in the second rotational orientation. Optionally, the first and second pairs of electrical contacts are movable within the respective bores formed in the first and second interface end portions. The movable contacts facilitate establishing electrical engagement of the first pair of electrical contacts with the second pair of electrical contacts.
In another form of the present invention, a twist-lock electrical connector includes first and second connector portions having respective longitudinal axes, respective interface end portions with generally planar engagement surfaces and electrical contacts. The first connector portion has a pair of extension walls extending forwardly from the first engagement surface and located on opposite sides of the first longitudinal axis. The first electrical contacts extend forwardly of the first engagement surface and are located adjacent the extension walls. The second electrical contacts are positioned in the second interface end portion and are accessible via respective contact openings. The first and second interface end portions are configured to initially engage one another at a first orientation in which the first and second longitudinal axes are substantially coaxial and the first electrical contacts are not contacting the second electrical contacts, and the first and second interface end portions are configured to further engage one another at a second orientation in which the electrical contacts engage one another and the contact openings are covered by the extension walls.
According to one aspect, one of the connector portions includes a projection extending along the first or second longitudinal axis, and the other connector portion includes a bore extending along the second longitudinal axis, the bore being configured to receive the projection in both of the first and second orientations.
Optionally, the projection includes a radially outwardly extending latch arm formed along one side and the bore includes a corresponding ledge formed along one side. The latch arm is configured to engage the ledge in the second orientation, to prevent separation of the first and second connector portions.
According to another aspect, respective outer surfaces of the first and second connector portions cooperate to form a substantially constant-section shape along the first and second interface end portions when in the second orientation.
In yet another form of the present invention, a twist-lock electrical connector includes first and second connector portions, each with a respective interface end portion, a pair of electrical contacts, and a longitudinal axis. The first connector portion has a projection at the first interface end portion, which projection extends along the first longitudinal axis. The projection has a radially outwardly extending latch arm formed at a distal end region. The second connector portion has a bore formed at the second interface end portion along the second longitudinal axis. The bore includes an internal radially-outwardly-extending ledge. The first electrical contacts are located at the first interface end portion and are positioned at opposite sides of the projection. The second electrical contacts are located at the second interface end portion and are positioned at opposite sides of the bore. The first and second interface end portions are configured to engage one another at a first rotational orientation in which the bore receives the projection when the first and second longitudinal axes are substantially coaxial, and the first and second interface end portions will further engage one another at a second rotational orientation in which the first pair of electrical contacts electrically engage the second pair of electrical contacts, and the latch arm engages the ledge to prevent separation of the first and second connector portions.
Therefore, the twist-lock electrical connector can be used to quickly and easily establish mechanically secure and strain-relieved electrical power couplings, electronic data or signal couplings, or the like, using a push-together-and-twist motion for both attaching and detaching the connector portions. The connector portions cannot be separated by initially pulling apart in a longitudinal direction, and must first be rotated to disconnect their mechanical and electrical connections.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a twist-lock electrical power connector 10 is designed to establish secure direct electrical connections for wiring 12, such as for an electrical appliance, electrical or data outlets, or the like (
Interface end portion 14a of first connector portion 14 includes a first pair of electrical contacts 22 (
The first and second connector portions 14, 16 are assembled together by initially aligning the first and second longitudinal axes A1, A2 so as to align projection 18 with bore 20, and then moving the connector portions together along the longitudinal axes so that projection 18 is received in bore 20, such as shown in
In the illustrated embodiments, first and second interface end portions 14a, 16a have respective latching elements 26, 28 that are configured to engage one another upon rotation of first connector portion 14 relative to second connector portion 16 to the fully-engaged and connected position of
Optionally, and as shown in
Optionally, and as shown in
Because of the limited access provided to second electrical contacts 24 through opening 42 in the insulating extension housings 36 at second interface end portion 16a, it will be appreciated that second connector portion 16 is most suitable for use as a connector for an electrical power source such that second electrical contacts 24 are live and have opposite polarities from one another (i.e., when used as a DC connector), or are the “hot” and “line” terminals of an AC power source. Therefore, the first electrical contacts 22 are energized only when connected with second electrical contacts 24. Because of the arrangement of insulating extension walls 34 and insulating extension housings 36, it will be appreciated that first electrical contacts 22 are not electrically energized until extension walls 34 are brought close to extension housings 36 to substantially preclude access to the electrical contacts 22, 24 when both sets of contacts are energized.
Referring now to
Unlike the electrical power connector 110, however, projection 118 and bore 120 do not provide a mechanical latching function, which instead is provided by first latching elements 126 in the form of generally L-shaped outboard projections that extend distally from a planar engaging surface 130 at a first interface end portion 114a of first connector portion 114. L-shaped first latching elements 126 have respective base legs that are spaced distally outwardly from planar engaging surface 130, and are substantially parallel to the planar engaging surface 130. Second connector portion 116 includes second latching elements 128 along a second interface portion 116a, which latching elements 128 are in the form of recesses that are formed or established in an outside side wall 144 of second interface end portion 116a. The second latching element recesses 128 have substantially corresponding shapes to the first latching elements 126, all of which are spaced laterally outwardly from the first or second longitudinal axes A1, A2 (
Power connector 110 includes a first pair of electrical contacts 122, which are permanent magnets mounted in respective bores 146 formed in planar engaging surface 130 of first connector portion 114, on opposite sides of projection 118 (
First electrical contacts 122 and second electrical contacts 124 are electrically and mechanically coupled to respective conductors 150, 152 associated with wiring 112. Electrical contacts 122, 124 are held loosely in their respective bores 146, 148, which facilitates establishing sufficient electrical connection between respective ones of the electrical contacts 122, 124 when the first and second connector portions 114, 116 are mechanically coupled together. Optionally, a biasing member may be included inside each bore 146, 148 so as to draw or bias each electrical contact 122, 124 into the respective bore when the connector portions 114, 116 are disconnected, and so that the electrical contacts 122, 124 do not interfere with the rotation of the connector portions upon engagement of the respective planar engaging surfaces 130, 132. Thus, the respective forward surfaces of the electrical contacts 122, 124 may be slightly recessed in their respective bores 146, 148 until the connector portions 114, 116 are substantially fully rotated to their mating configuration (
It will be appreciated that once the first connector portions 14, 114 are fully coupled to the respective second connector portions 16, 116, the electrical power connectors 10, 110 cooperate to form a substantially smooth contoured outer surface that resists catching on other objects or surfaces, such as when wiring 12, 112 is being pulled or otherwise moved during set up or usage. In other words, the outer surfaces of the first connector portions 14, 114 cooperate with the respective outer surfaces of the respective second connector portions 16, 116 form a substantially constant-section outer shape across the connection area when the connector portions are in their fully-connected orientation of
Changes and modifications in the specifically-described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims as interpreted according to the principles of patent law including the doctrine of equivalents.
The present application claims the filing benefits of U.S. provisional applications, Ser. No. 62/330,582, filed May 2, 2016, which is hereby incorporated by reference herein in its entirety.
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