The present disclosure generally relates to work vehicles, such as skid steers, compact track loaders, and other agricultural and construction loaders, and more particularly to a two-dimensional attachment grade control and method for work vehicles.
In order to maintain grade control in both an operating position and a dump position, manual work vehicle controls are commonly used.
In one embodiment, a work vehicle is disclosed. The work vehicle comprises a frame. At least one ground engaging device is coupled to the frame and configured to support the frame above a surface. A boom assembly is coupled to the frame. At least one boom cylinder is coupled to the frame and the boom assembly and configured to move the boom assembly. A boom position sensor is coupled to at least one of the frame, the boom assembly, and the boom cylinder and configured to transmit a boom position signal indicative of a position of the boom assembly. An attachment coupler is coupled to a distal portion of the boom assembly. At least one tilt cylinder is coupled to the boom assembly and the attachment coupler and configured to move the attachment coupler. An attachment position sensor is coupled to at least one of the boom assembly, the attachment coupler, and the tilt cylinder and configured to transmit an attachment position signal indicative of a position of the attachment coupler. An attachment is coupled to the attachment coupler. The attachment comprises a cutting edge and is configured to move from an operating position to a dump position. An operator input device is configured to receive a grade command. A grade control system is communicatively coupled to the operator input device and configured to receive the grade command and define a cutting plane. A controller is configured to receive the boom position signal, the attachment position signal, and the grade command. The controller is configured to maintain the cutting edge on the cutting plane in both the operating position and the dump position.
In another embodiment, a work vehicle is disclosed. The work vehicle comprises a frame. At least one ground engaging device is coupled to the frame and configured to support the frame above a surface. A boom assembly is coupled to the frame. At least one boom cylinder is coupled to the frame and the boom assembly and configured to move the boom assembly. A boom position sensor is coupled to at least one of the frame, the boom assembly, and the boom cylinder and configured to transmit a boom position signal indicative of a position of the boom assembly. An attachment coupler is coupled to a distal portion of the boom assembly. At least one tilt cylinder is coupled to the boom assembly and the attachment coupler and configured to move the attachment coupler. A hydraulic system is fluidly coupled to the boom cylinder and the tilt cylinder. An attachment position sensor is coupled to at least one of the boom assembly, the attachment coupler, and the tilt cylinder and configured to transmit an attachment position signal indicative of a position of the attachment coupler. A bucket is coupled to the attachment coupler. The bucket comprises a cutting edge. The bucket is configured to move from an operating position to a dump position. An operator input device is configured to receive a grade command. A grade control system is communicatively coupled to the operator input device and configured to receive the grade command and define a cutting plane. A controller is configured to receive the boom position signal, the attachment position signal, and the grade command. The controller is configured to control the hydraulic system to maintain the cutting edge on the cutting plane in both the operating position and the dump position.
In yet another embodiment, a method for maintaining a cutting edge on a cutting plane in both an operating position and a dump position of a work vehicle is disclosed. The work vehicle comprises a frame, a boom assembly coupled to the frame, an attachment coupler coupled to a distal portion of the boom assembly, and an attachment coupled to the attachment coupler. The method comprises receiving a boom position signal indicative of a position of the boom assembly. The method further comprises receiving an attachment position signal indicative of a position of the attachment coupler. The method comprises receiving a grade command and defining a cutting plane. The method further comprises maintaining the cutting edge on the cutting plane.
Before any embodiments are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways. Further embodiments of the invention may include any combination of features from one or more dependent claims, and such features may be incorporated, collectively or separately, into any independent claim.
As used herein, unless otherwise limited or modified, lists with elements that are separated by conjunctive terms (e.g., “and”) and that are also preceded by the phrase “at least one of” or “one or more of” indicate configurations or arrangements that potentially include individual elements of the list, or any combination thereof. For example, “at least one of A, B, and C” or “one or more of A, B, and C” indicates the possibilities of only A, only B, only C, or any combination of two or more of A, B, and C (e.g., A and B; B and C; A and C; or A, B, and C).
An operator's station 40 having a door 45 is coupled to the frame 15. An operator interface 50 may be positioned in the operator's station 40 or remote from the work vehicle 10. The operator interface 50 may be a display 55 that may comprise an operator input device 60 configured to set or change a work vehicle setting or parameter 65 (
A work vehicle control 90 may also be positioned in the operator's station 40 or remote from the work vehicle 10. With reference to
In the standard configuration 105, the updated configuration 110, the compact track loader mode 115, and the dozer mode 120, the first joystick 95 may have the same operation and functions: push the first joystick 95 forward for forward 125 movement of the work vehicle 10, push the first joystick 95 rearward for reverse 130 movement of the work vehicle 10, push the first joystick 95 right to turn right 135, and push the first joystick 95 left to turn left 140.
In the standard configuration 105 and the compact track loader mode 115, the second joystick 100 may have the same operation and functions: push the second joystick 100 forward for boom down 145, push the second joystick 100 rearward for boom up 150, push the second joystick 100 right for bucket down 155, and push the second joystick 100 left for bucket up 160.
In the updated configuration 110 and the dozer mode 120, the second joystick 100 may have the same operation and functions: push the second joystick 100 forward for blade down 165, push the second joystick 100 rearward for blade up 170, push the second joystick 100 right for blade tilt right 175, push the second joystick 100 left for blade tilt left 180, push the switch 102 forward for blade angle right 185, and push the switch 102 rearward for blade angle left 190.
Referring to
Referring to
With reference to
Referring to
With reference to
Referring to
With reference to
An inertial measurement unit (“IMU”) 380 or a slope sensor 385 may be coupled to the attachment 340 and configured to transmit a slope signal 390 (
With reference to
A positioning receiver 435 may be coupled to the frame 15 or operator's station 40 and configured to receive a geospatial positioning signal 440 (“GPS”) (e.g., GNSS, GLONASS) to locate a position of the work vehicle 10.
A grade control system 445 may be communicatively coupled to the operator input device 60 and configured to receive the grade command 70 and define a cutting plane 450. The grade control system 445 may be a laser 455 coupled to the frame 15 and configured to receive the grade command 70 and project the cutting plane 450 on the surface 30. Alternatively, the grade control system 445 may be an internal on-board system 460 that does not project the cutting plane 450 but is communicatively coupled to the operator input device 60 and configured to receive the grade command 70.
A controller 465 may be coupled to the work vehicle 10. In dozer mode 120 (
The electronic data processor 495 may be arranged locally as a part of the work vehicle 10 or remotely away from the work vehicle 10. In various embodiments, the electronic data processor 495 may comprise a microprocessor, a microcontroller, a central processing unit, a programmable logic array, a programmable logic controller, an application specific integrated circuit, a logic circuit, an arithmetic logic unit, or other suitable programmable circuitry that is adapted to perform data processing and/or system control operations. In other embodiments, the electronic data processor 495 can manage the transfer of data to and from a remote processing system via a network and wireless infrastructure. For example, the electronic data processor can collect and process signal data from the communication bus 490 for transmission either in a forward or rearward direction (i.e., to or from the remote processing system).
A memory device 500 stores information and data for access by the electronic data processor 495, the communication bus 490, or the vehicle wireless communication device 485. The memory device 500 may comprise electronic memory, nonvolatile random-access memory, an optical storage device, a magnetic storage device, or another device for storing and accessing electronic data on any recordable, rewritable, or readable electronic, optical, or magnetic storage medium.
For two-dimensional automatic control of the attachment 340, the controller 465 may be configured to receive the geospatial positioning signal 440 from the positioning receiver 435, the boom position signal 245, the attachment position signal 375, the operator signal 470 or input, and reference the memory device 500 and change the work vehicle control 90 between the standard configuration 105 and the updated configuration 110. The controller 465 may be configured to control an elevation of the attachment 340 according to the grade command 70 by controlling the hydraulic system 275.
Alternatively, for three-dimensional automatic control of the attachment 340, the controller 465 may be configured to receive the geospatial positioning signal 440 from the positioning receiver 435, the boom position signal 245, the attachment position signal 375, the slope signal 390, the attachment identification signal 400, the operator signal 470 or input, and change the work vehicle control 90 between the standard configuration 105 and the updated configuration 110. The controller 465 may be configured to control an elevation and a slope of the attachment 340 according to the grade command 70.
The controller 465 may be configured to control the hydraulic system 275 to control the elevation and the slope of the attachment 340 according to the grade command 70. The controller 465 may be configured to control the hydraulic system 275 to maintain the cutting edge 365 on the cutting plane 450. The controller 465 may be configured to receive the boom position signal 245, the attachment position signal 375, and the grade command 70, and maintain the cutting edge 365 on the cutting plane 450 in both an operating position 505 (
In operation, an operator may enter the operator's station 40 or access the work vehicle 10 remotely via the work vehicle wireless communication device 485 or the communication bus 490. The operator may turn on the work vehicle 10 with the operator input device 60 such as the SSM 85. The operator may move the work vehicle 10 towards an attachment 340 using the work vehicle control 90. When the work vehicle 10 contacts, but before it moves the attachment 340, the activation event 405 occurs and the identification device 395 sends the attachment identification signal 400. Alternatively, the activation event 405 may occur when the activation sensor 425 sends the activation signal 420 to the identification device 395 causing the identification device 395 to send the attachment identification signal 400. The operator interface 50 or display 55 may show the attachment identification signal 400 or, if more than attachment 340 is present with the identification devices 395 activated, the operator interface 50 or display 55 may show the attachment identification signals 400 in order of strength of the attachment identification signals 400 starting with the strongest signal representing the closest attachment 340 to the work vehicle 10.
The operator would position the work vehicle 10 to couple to the attachment 340. After the attachment 340 is coupled to the work vehicle 10, the operator interface 50 or display 55 may request the operator to provide the operator input indicative of the attachment confirmation 430 or the grade command 70. The operator interface 50 or display 55 may show the attachment dimensions 415 and the type of attachment 340 such as the bucket 345, dozer blade 350, the forks 355, the trencher 360, or other attachment 340 (e.g., grapple, auger) as a part of the attachment confirmation 430. The operator may enter the operator input with the display 55 or the operator input device 60.
If the attachment 340 is a dozer blade 350, the operator may lock the boom assembly 195 to the frame 15 with the boom lock 290. The operator may activate the boom lock 290 by entering the operator input with the operator interface 50 or display 55 or the operator input device 60 causing the controller 465 to receive the operator signal 470. Upon receiving the operator signal 470, the controller 465 may transmit the boom lower signal to the hydraulic system 275 to lower the boom assembly 195 to the frame 15. The controller 465 may transmit the boom lock signal 480 to the hydraulic actuator 330 or the electronic actuator 335 to move the boom lock 290 to the locked position 300. Once the dozer blade 350 is attached to the work vehicle 10 and the boom lock 290 is in the locked position 300, the operator may provide operator input to the operator interface 50 or the operator input device 60 to select dozer mode 120 thus reconfiguring the work vehicle control 90 to be more like that of a standard dozer or crawler.
When the dozer blade 350 is coupled to the attachment coupler 250 a load path does not pass through the lower links 205 of the boom assembly 195. The load path may pass through the dozer blade 350, the boom assembly 295, the boom lock 290, and the frame 15. The tilt cylinders 260 are configured to move or tilt the attachment 340 in both the unlocked position 295 and the locked position 300. For example, in the locked position 300, the tilt cylinders 260 may raise the attachment 340 off of the surface 30. The tilt cylinders 260 may move the attachment 340 from the operating position 505 to the dump position 510. As the attachment 340 is raised from the operating position 505 to the dump position 510, the attachment 340 may be rotated to maintain the cutting edge 365 on the cutting plane 450. For example, if the attachment 340 is the bucket 345, the bucket 345 may be configured to dump and spread contents or a material in the dump position 510. The standard configuration 105 may be for controlling the bucket 345 and the updated configuration 110 may be for controlling the dozer blade 350 or other attachments 340.
The grade control system 445 may receive the grade command 70 and define the cutting plane 450. The controller 465 may receive the grade command, the geospatial positioning signal 440, the boom position signal 245, the attachment position signal 375, and the slope signal 390, to automatically control the elevation and slope of the attachment 340 as the work vehicle 10 traverses the surface 30.
A method for locking a boom assembly 195 of a work vehicle 10 to a frame 15 of the work vehicle 10 is illustrated in
In Step 535 the method further comprises providing a controller 465 to receive an operator signal 470 from an operator interface 50 positioned in an operator's station 40 coupled to the frame 15, transmitting a boom lower signal 475 to a hydraulic system 275 configured to lower the boom assembly 195 to the frame 15, and transmitting a boom lock signal 480 to a hydraulic actuator 330 or an electronic actuator 335 to cause the receiving device 305 to receive the movable shaft 310.
In Step 540 the method comprises the attachment 340 is a dozer blade 350 and the load path passes through the dozer blade 350, the attachment coupler 250, the boom assembly 195, the movable shaft 310, the receiving device 305, and the frame 15.
In Step 545 the method further comprises tilting the attachment 340 with at least one tilt cylinder 260 coupled to the boom assembly 195 and the attachment coupler 250 to raise the attachment 340 from a surface 30 without changing the load path.
In Step 545 the method further comprises tilting the attachment 340 with at least one tilt cylinder 260 coupled to the boom assembly 195 and the attachment coupler 250 to raise the attachment 340 from a surface 30 without changing the load path 515.
A method for maintaining a cutting edge 365 on a cutting plane 450 in both an operating position 505 and a dump position 510 of a work vehicle 10 is illustrated in
Number | Name | Date | Kind |
---|---|---|---|
2959306 | Kampert | Nov 1960 | A |
6152239 | Kelley et al. | Nov 2000 | A |
6542789 | Ufheil | Apr 2003 | B2 |
7036248 | Meyeres et al. | May 2006 | B2 |
7099722 | Casey | Aug 2006 | B2 |
7451840 | Radke et al. | Nov 2008 | B2 |
8091678 | Rowan et al. | Jan 2012 | B2 |
8108109 | Young et al. | Jan 2012 | B2 |
8118111 | Armas | Feb 2012 | B2 |
9055719 | Bowman et al. | Jun 2015 | B2 |
9328479 | Rausch et al. | May 2016 | B1 |
9988786 | Martin et al. | Jun 2018 | B2 |
10533300 | Armas | Jan 2020 | B1 |
20060064221 | Sporer et al. | Mar 2006 | A1 |
20060123673 | Glover | Jun 2006 | A1 |
20080083570 | Bares et al. | Apr 2008 | A1 |
20080300758 | Young et al. | Dec 2008 | A1 |
20090118844 | Schmuck et al. | May 2009 | A1 |
20090198414 | Mohning et al. | Aug 2009 | A1 |
20150159342 | Martin et al. | Jun 2015 | A1 |
20150275469 | Fredrickson | Oct 2015 | A1 |
20160032564 | Pinther, II et al. | Feb 2016 | A1 |
20160230367 | Hendron et al. | Aug 2016 | A1 |
20160273196 | Funk et al. | Sep 2016 | A1 |
20170145655 | Mason | May 2017 | A1 |
20170284316 | Hansen et al. | Oct 2017 | A1 |
20180058038 | Fredrickson | Mar 2018 | A1 |
20180106011 | Kumbhar et al. | Apr 2018 | A1 |
20180179735 | Newlin et al. | Jun 2018 | A1 |
20190226176 | Smith | Jul 2019 | A1 |
20200102717 | Sharp | Apr 2020 | A1 |
Number | Date | Country |
---|---|---|
2885399 | Sep 2016 | CA |
102005019820 | Jan 2006 | DE |
112008003445 | Oct 2010 | DE |
112012006937 | Jun 2015 | DE |
112011100307 | Nov 2016 | DE |
0480036 | Apr 1992 | EP |
1106741 | Jun 2001 | EP |
2584102 | Apr 2013 | EP |
Entry |
---|
German Search Report issued in counterpart application No. 102019219174.6 dated Oct. 28, 2010 (10 pages). |
Number | Date | Country | |
---|---|---|---|
20200181874 A1 | Jun 2020 | US |