Two-directional reject and make-up conveyor system

Information

  • Patent Grant
  • 6227376
  • Patent Number
    6,227,376
  • Date Filed
    Friday, May 7, 1999
    25 years ago
  • Date Issued
    Tuesday, May 8, 2001
    23 years ago
Abstract
A two-direction reject and make-up conveyor system includes a supply conveyor system (30) and a first inspection conveyor (40) and a second inspection conveyor (41). The conveyors (40 and 41) are moveable in both a forward and reverse direction allowing items to be inspected to be rejected in both directions. The supply conveyor system (30) allows for the make-up of any rejected items onto the inspection conveyors (40 and 41).
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to a system for inspecting a plurality of items and more particularly to a system for providing a plurality of inspected items, wherein the inspected items may be rejected in either of two directions and the inspected items are replaced from a supply conveyor.




2. Description of the Prior Art




In the past, bacon has normally been packaged in packages which include a plurality of individual bacon slices. These bacon slices are stacked together and form a single unit. Over the past several years, consumers have desired more convenient packaging. Preparing bacon has always been a relatively messy task and microwaveable bacon packages have been developed to make cooking bacon less messy. The microwave bacon packages include a plurality of bacon strips. Packing machines which are utilized to pack the bacon strips normally package four packages simultaneously. Therefore, in order to have an efficient packaging line, four sets of bacon slices which are of acceptable quality need to be indexed into the packaging machine at once.




The inspecting of the bacon as it approaches the machine has been a problem. It has been difficult to reject one set of bacon slices and provide for a make-up set of bacon slices to replace the rejected slices. Since the bacon slices are conveyed to the packaging machine side by side and also front and back, any one of the four sets could be rejected for quality reasons. The ability to efficiently and quickly reject a bad set of bacon slices and replace it with a new set of bacon slices has been problematical in that any one of four sets of bacon slices could be rejected at one of the four locations.




The present invention addresses the problems associated with the prior art devices and provides for a two-directional reject and make-up conveyor system to provide for inspected bacon sets to a packaging machine. It is also appreciated that the inspection system could also be utilized for items other than bacon.




SUMMARY OF THE INVENTION




The present invention is a two-directional reject and make-up conveyor system for inspecting items. The system has a first inspection conveyor having a forward section and a rear section. Each section is sized to accommodate an item to be inspected. A first drive mechanism indexes the first conveyor both forward and backward. A second inspection conveyor has a forward section and a rear section. Each section is sized to accommodate an item to be inspected. A second drive mechanism indexes the second conveyor both forward and backward. A first supply conveyor supplies the item to be inspected to the first inspection conveyor and a second supply conveyor supplies the item to be inspected to the second inspection conveyor. A receiving conveyor is positioned to receive two inspected items from the first inspection conveyor and two inspected items from the second inspection conveyor. The forward section of the first inspection conveyor, in cooperation with the receiving conveyor, has a transfer position and a reject position. The forward section of the second inspection conveyor, in cooperation with the receiving conveyor, has a transfer position and a reject position. The rear section of the first inspection conveyor, in cooperation with the first supply conveyor, has a transfer position and a reject position. The rear section of the second inspection conveyor, in cooperation with the second supply conveyor, has a transfer position and a reject position, wherein when two items are on the first and second inspection conveyors, each inspection conveyor is movable to either its transfer or reject position and each is indexable in either a forward or a rearward direction to selectively reject or accept each item.




In another embodiment, the invention is a method of inspecting items. The method includes sequentially placing a first forward item and a second rear item on a first inspection conveyor. The two items are then inspected. Any item that is not acceptable is then selectively rejected by indexing the inspection conveyor either forward or backward depending on whether the item occupies a forward or rear position. A make-up item for a rejected item is supplied from a first supply conveyor to the first inspection conveyor.




In another embodiment, the invention is a method of inspecting bacon drafts. The method includes sequentially placing a first forward bacon draft and a second rear bacon draft on a first inspection conveyor and sequentially placing a third forward bacon draft and a fourth rear bacon draft on a second inspection conveyor. The four bacon drafts are then inspected. Any bacon draft that is not acceptable is then selectively rejected by indexing the inspection conveyors either forward or backward depending on whether the bacon draft occupies a forward or rear position. A make-up bacon draft for a rejected bacon draft is supplied from a first supply conveyor to the first inspection conveyor and from a second supply conveyor to the second inspection conveyor.




In another embodiment, the invention is a two-directional reject and make-up conveyor system for inspecting items. The system includes a first inspection conveyor having a forward section and a rear section. Each section is sized to accommodate an item to be inspected. A first drive mechanism is provided for indexing the first conveyor both forward and backward. A first supply conveyor supplies the item to be inspected to the first inspection conveyor. A receiving conveyor receives two inspected items from the first inspection conveyor. The forward section of the first inspection conveyor, in cooperation with the receiving conveyor, has a transfer position and a reject position. The rear section of the first inspection conveyor, in cooperation with the first supply conveyor, has a transfer position and a reject position, wherein when two items are on the first inspection conveyor, the inspection conveyor is movable to either its transfer or reject position and is indexed in either a forward or rearward direction to selectively reject or accept each item.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the two-directional reject and make-up conveyor system of the present invention, with one supply conveyor not being shown;





FIG. 2

is a front elevational view of the system shown in

FIG. 1

;





FIG. 3

is a rear elevational view of the system shown in

FIG. 1

;





FIG. 4

is a top plan view of the system shown in

FIG. 1

;





FIG. 5

is a perspective view of a bacon slicing line incorporating the two-directional reject and make-up conveyor system of the present invention;





FIG. 6

is an enlarged partial side elevational view of a portion of the system shown in

FIG. 1

with components removed for clarity; and





FIG. 7

is a schematic representation of items to be inspected on the reject and make-up conveyors, with the top conveyor exploded away for clarity.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to the drawings, wherein like numerals represent like parts throughout the several views, there is generally disclosed at


10


a two-directional reject and make-up conveyor system. As seen in

FIG. 5

, there is shown two bacon slicing systems


20


. The bacon slicing systems


20


are more fully described in my copending application filed the same date as the present application and is entitled Bacon Slicer System, which is hereby incorporated by reference. The bacon slicing system provides eight individual bacon slices to a weight check conveyor


21


. There are two bacon slicing systems


20


shown, although it is appreciated that one bacon slicing system may be sufficient, depending upon the speed at which the packaging equipment operates. From the weight check conveyor


21


, the bacon slices are transferred to a conveyor system, generally designated at


30


. A draft of bacon refers to four slices of bacon, if there are four slices to a package. The supply conveyor system


30


includes a top supply conveyor


31


which has a first section


31




a


and a second section


31




b.


The sections


31




a


and


31




b


are controlled by separate servo motors (not shown). The servo motors and drive mechanisms for the top supply conveyor


31


are similar to the drive mechanisms for the inspection conveyors which are described in more detail hereafter. Each section


31




a


and


31




b


has a generally planar first portion and an inclined portion. The first portion and incline portion are one continuous conveyor and one drive motor drives both the first portion and the incline portion. The sections


31




a


and


31




b


are indexed forward independently by their own servo motor drive system. The supply conveyor system


30


also includes a bottom supply conveyor


32


. The bottom supply conveyor


32


, as shown in

FIG. 1

, is a single conveyor and is not split as is the top supply conveyor


31


. There is a single drive mechanism which rotates the conveyor


32


, as will be described more fully hereinafter. However, it is understood that the bottom supply conveyor


32


could also be split, similar to the top supply conveyor


31


and another drive mechanism added so that the sides could be individually controlled like the top supply conveyor


31


. However, it has been found that under the current operating conditions, it is not necessary that the bottom supply conveyor be split and it is therefore less expensive to have a single bottom supply conveyor


32


with only one drive mechanism.




In

FIGS. 1 through 4

, the top supply conveyor


31


has been removed for clarity purposes. However,

FIGS. 5 and 6

clearly show the top supply conveyor


31


in position. Proximate the supply conveyor system


30


is a first inspection conveyor


40


and a second inspection conveyor


41


. The inspection conveyor


40


has a forward section


40




a


and a rear section


40




b.


Similarly, the inspection conveyor


41


has a front section


41




a


and a rear section


41




b.


Each section is sized to accommodate an item to be inspected. Downstream from the inspection conveyors


40


and


41


is a receiving conveyor


50


. Downstream from the receiving conveyor


50


is an intermediate conveyor


51


and a packaging input conveyor


52


is downstream from the intermediate conveyor


51


. The packaging input conveyor


52


feeds into a suitable packaging machine such as a Multivac R7000.




A frame is generally designated at


60


. The frame may be any suitable frame to support the conveyor system


10


. As shown in the drawings, the frame


60


is a welded frame and includes a central beam


61


having perpendicular beams


62


and


63


. Upright beams


64


and


65


are connected to the central frame


61


and intermediate beam


66


also extends generally upward from the beam


61


. A platform


67


is secured to the intermediate beam


66


and upright


64


. The platform


67


supports two frames


68


and


69


on which bins


70


and


71


are removably positioned. A top beam


74


is connected to the upright beams


64


and


65


and is positioned over the central beam


61


. Four feet


72


are suitably mounted to the frame


60


for providing height adjustment. A cross member


73


has one end welded to the top beam


74


and extends underneath the conveyor


40


and provides cantilevered support for the rear roller of the conveyor


40


, as will be described more fully hereafter.




The top supply conveyor


31


is a split conveyor that has a first section


31




a


which is driven separately from the second section


31




b.


The bottom supply conveyor


32


has a back roller


32




a


that is driven by a drive motor


33


connected to a pulley


34


by a timing belt


35


. The servo drive motor


33


is connected to a plate


36


which is in turn mounted to the top beam


74


for support by bracket


37


. The bracket


37


is mounted to the beam


74


and is used to connect the upright frame


38


on which the plate


36


is secured. A similar drive mechanism is utilized to drive the top section


31




a


and another similar drive mechanism is utilized to drive the second section


31




b.






As shown in

FIG. 6

, the ends of the conveyor


32


and conveyors


31




a


and


31




b


are connected by a bracket


80


. A similar bracket is connected to both sides of the conveyors. The bracket


80


is generally an inverted L shape and has a slot


80




a


formed therein. Two bolts


81


extend through the slot


80




a


and connect the bracket


80


to the upper nose piece of the second section


31




b


. The nose piece includes the end roller


31




c


. The end roller


32




b


is better seen in

FIG. 6

as only a portion of the end roll


31




c


as visible behind the bracket


80


. The nose piece of the bottom supply conveyor


32


has its end roller


32




b


positioned in a clamp


82


that has a slot


82




a


formed therein. The roller


32




b


is captured in the slot


82


which has an opening proximate the size of the end roller


32




b


. This clamp


82


is then secured to the bracket


80


by two bolts


83


. The clamp


80


therefore ties the ends of the conveyors


31




a


and


31




b


together with the end of the bottom supply conveyor


32


so that both ends may be raised, as will be described hereafter.




As can be seen in

FIG. 6

, the conveyor


32


is at the same elevation as the inspection conveyors


40


and


41


. Further, the end of the conveyor


32


is adjacent the conveyors


40


and


41


thereby allowing for a transfer of bacon slices or other items which may be transported on the conveyors. The top supply conveyor


31




a


and


31




b


are positioned so that the end of the conveyors


31




a


and


31




b


extend slightly over the conveyors


40


and


41


so that the bacon slices or items are able to be transferred easily from one conveyor to the other. The transfer positions are defined as when the conveyors are in close proximation to each other such that the distance between them is sufficiently small to allow a direct transfer of an item between the conveyors without the items falling into a gap between the conveyors.




The roller


32




a


is carried in bearing blocks


84


which are concentric with the pulley


34


. An arm assembly


85


is mounted on the shaft which carries the rollers


32




a


and is rotatable about its shaft. The arm assembly


85


has two arms


85




a


and


85




b


which are spaced apart. At the end opposite the bearing block, a block


85




c


is welded between the arms. A connecting member


85




d


is operatively connected to the block


85




c


at one end and at the other end to the bracket


80


, by suitable means well known in the art. An air cylinder


86


has a first end


86




a


mounted to a plate


87


which is in turn connected to the frame


60


. The second end


86




b


of the air cylinder


86


is connected via a connecting member


88


to the arm


85




a


. As shown in the figures, the cylinder


86


is in a retracted position. When the air cylinder extends, the second end


86




b


moves upward causing the arms


85




a


and


85




b


to rotate upward around the shaft carrying the roller


32




a


. This causes the end assemblies of the conveyors


31




a


,


31




b


and


32


to rotate upward providing for a gap between the supply conveyor system


30


and the inspection conveyors


40


and


41


. When in the up position, the conveyors


31




a


,


31




b


and


32


are in a reject position.




Inspection conveyor


41


is mounted between rollers


41




c


and


41




d


and is driven by servo motor


42


which is mounted to plate


43


which is in turn mounted to the frame cross member


73


. A drive belt


44


provides the motive force to the roller


41




c


through a pulley


45


.




Similarly, a first inspection conveyor


40


is positioned between rollers


40




c


and


40




d


. A servo motor


46


drives the pulley


47


via timing belt


48


. The servo motor


46


is mounted to a plate


49


which is in turn mounted to the frame


60


. The rollers


40




c


land


41




c


are mounted in bearing blocks


53


,


54


and


55


,


56


respectively.




The forward sections


41




a


and


40




a


can be raised upward. They are raised similarly and only the mechanism with respect to the forward section


41




a


will be described in detail as the other mechanism for raising the section


40




a


is a mirror image. A bar


90


is secured between two arms


91


and


92


. The arms


91


and


92


, at their other ends, are rotatably mounted around the shaft carrying the roller


41




c


. An air cylinder


93


has a first end


93




a


mounted to plate


94


which is in turn mounted to the frame


60


. The second end


93




b


of the air cylinder


93


is secured to a block


94


which is in turn connected to the arm


91


. The end of the bar


90


, opposite the shaft


41




c


, is connected via an intermediate member


96


to a bracket


97


that holds the roller


41




d.


As shown in the figures, the air cylinder


93


is in an extended position. Therefore, when the air cylinder retracts, the arm


90


moves downward causing rotation of the forward end


41




a


downward as shown by the arrow in FIG.


6


. Similarly, air cylinder


99


rotates arm


98


and therefore forward section


40




a


downward.




As shown in the figures, the receiving conveyor


50


is at the same elevation as the inspection conveyors


40


and


41


and is positioned proximate the inspection conveyors


40


and


41


thereby allowing the transfer of bacon slices. However, when the forward sections


41




a


and


40




a


are rotated downward to a reject position, a gap is formed and items that are rotated on the belt


41


fall between the inspection conveyors and the receiving conveyor into the bin


71


.




The servo motors and piston may be controlled by suitable controls and programming, well known in the art. An example of such controls will be described with respect to the operation of the invention.




The reject and make-up conveyor system of the present invention is shown being used with bacon slicers


20


. The operation will be described with respect to the inspection of bacon slices, although it will be appreciated that other items may also be inspected for subsequent packaging. In describing the operation of this invention, reference will be made to FIG.


7


. There, a schematic representation of conveyors


31


,


32


,


40


and


41


is shown. Twelve items to be inspected are shown and are represented by the numerals


1


through


12


. In the preferred embodiment, each numeral represents at item which represents four individual slices of bacon that are to be packaged by a packaging machine. The packaging machine packages four items at a time. In order to have an efficient production line, it is important to have four items that have been inspected for quality available for packaging. Further, such lines typically run at high speeds and therefore it is important to have a system which can efficiently reject items of poor quality and have them replaced quickly.




The items


1


through


12


are placed on the conveyors


31


and


32


in a side by side relationship. Therefore, when the conveyor


32


is indexed forward, two items are indexed forward, one onto conveyor


40


and one on to conveyor


41


. Conveyors


31




a


and


31




b


may be operated independently or simultaneously. When feeding a blank conveyor


40


or


41


, they would be operated at the same time and one item would be advanced onto conveyor


41


and another onto conveyor


42


.




Starting with the position shown in

FIG. 7

, an inspector would make a determination if the items were of acceptable quality. This inspection can be done either manually or through use of other automated inspection systems suitable for the items being inspected. If all items


1


through


4


are acceptable, the operator would activate a control which would move conveyors


40


and


41


forward two positions. This would transfer items


1


through


4


onto the receiving conveyor


50


. Items


1


through


4


would be of acceptable quality and would be in the proper position for subsequent packaging. The items would then simply be transferred in that order onto conveyors


51


and then


52


and ultimately to the packaging machine. As shown in the figures, the conveyors are all in a transfer position. That is, they are positioned so that when the conveyors are activated, the items being transported are moved onto the next down stream conveyor. Activation of the air cylinder


86


, as previously described, causes the supply conveyor system


30


to rotate upward around the shaft carrying the roller


32




a


. This creates a gap between the supply conveyor system


30


and the inspection conveyors


40


and


41


. This is the reject position and rotation of the inspection conveyors


40


and


41


backwards would cause the items being inspected to fall into the reject bin


70


. Activation of the piston


93


, as previously described, causes the forward end of the inspection conveyor


41


to rotate downward. This moves the conveyor away from the transfer position to a reject position. Then, if the conveyor


41


is indexed forward while in the reject position, the item would fall into the reject bin


71


. Similarly, activation of the piston


99


causes the front end of the conveyor


40


to rotate downward to a reject position. In the reject position, indexing of the conveyor


40


would cause items on the conveyor to fall into the reject bin


71


.




Referring now again to

FIG. 7

, if the inspector determines that item


1


is defective, suitable controls would be activated to activate cylinder


99


to position the conveyor


40


in a reject position and the inspection conveyor


40


would be indexed forward to cause item


1


to fall into the reject bin


71


. This would automatically move item


2


to the position previously held by item


1


. Simultaneously, the first section


31




a


is indexed forward causing item


9


to take the position previously held by item


2


. This then provides for four items to be indexed forward into the packaging machine. This assumes that item


9


is of acceptable quality after inspection.




Another scenario would be where item


2


is defective. In this instance, the air cylinder


86


is activated and the inspection conveyor


40


is indexed rearward causing item


2


to fall into the reject bin


70


. This moves item


1


to the position previously held by item


2


. Then, the air cylinder


86


is released causing the conveyor


31




a


to move into a transfer position. The conveyor


40


and


31




a


are then both simultaneously indexed moving item


1


back to its original position and having item


9


in the position originally held by item


2


. As can be seen, when an item is rejected downstream, there is a simultaneous make-up item supplied from the supply/make-up conveyor.




If items


3


or


4


were defective, the same procedure would be applicable using conveyors


31




b


and


41


.




The split upper conveyor, along with indexing the inspection conveyors forward and backward allows for a very versatile system which can accommodate any combination of defective items


1


through


4


. For instance, if items


1


and


3


were defective, both cylinders


99


and


93


would be activated and conveyors


40


and


41


would be indexed forward, causing items


1


and


3


to be rejected with items


2


and


4


taking the place of items


1


and


3


. Simultaneously, the bottom supply conveyor


32


would be activated causing items


5


and


6


to replace the position previously occupied by items


2


and


4


. Alternately, both conveyors


31




a


and


31




b


could be activated having items


9


and


10


replace items


2


and


4


.




If items


2


and


4


were defective, they would be indexed backwards into the reject bin


70


and then upon forward indexing of both


40


and


41


, items


1


and


3


would return to their original position and items


2


and


4


would be replaced by either items


5


and


6


or items


9


and


10


, depending upon whether or not conveyor


32


or conveyors


31




a


and


31




b


were indexed forward.




Another scenario would be if items


1


and


2


were both defective. In this condition, conveyor


40


would be indexed forward two positions and both items


1


and


2


would be rejected into the bin


71


and items


9


and


11


would replace items


1


and


2


in the same movement. Similarly, if items


3


and


4


were rejected, they would be indexed forward into the reject bin


71


and items


10


and


12


would replace items


3


and


4


in the same movement. It would be possible to index both items


1


and


2


or items


3


and


4


backward to reject them into the bin


70


. However, this would take additional time as compared to rejecting the items forward because as the items were rejected forward, they are simultaneously replaced from supply conveyors


31




a


or


31




b


.




While not shown, it is understood that suitable controls and programming may be utilized to more easily effect the inspection. It is envisioned that an operator would simply activate a switch indicating which one or ones of the four items being inspected were rejected. Then, the respective air cylinders would be activated and conveyors indexed automatically to effect the necessary movements. It is also understood that various options could be made to create transfer and reject positions between the conveyors. That is, the receiving conveyor


51


could be rotated upward to create a reject position. Also, the back end of the conveyors


40


and


41


could rotate downward to create a transfer position with the supply conveyor system remaining stationery. Also, the system could be operated with a single supply conveyor as opposed to the top and bottom supply conveyors to accommodate two bacon machines. However, there would still be the need to separately be able to make up items selectively to either conveyors


40


or


41


. Therefore, the split supply/make-up conveyor is an important feature of the present invention. It is also understood that the bottom supply conveyor


32


could be split into two conveyors. However, it has been found that having one split conveyor, conveyor


31


, is sufficient.




While the invention has been described with respect to two inspection conveyors and two supply conveyors, it is appreciated that the invention also would include more than two inspection and supply conveyors where first and second items may be positioned on first, second, third or more conveyors. Further, the invention is equally applicable to a system wherein there is only one inspection conveyor and one supply conveyor.




The above specification, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended.



Claims
  • 1. A method of inspecting items comprising:(a) sequentially placing a first forward item and a second rear item on a first inspection conveyor; (b) inspecting the two items; (c) selectively rejecting any item that is not acceptable by indexing the first inspection conveyor either forward or backward depending on whether the item occupies a forward or rear position; and (d) making up for any rejected item by supplying a make-up item from a first supply conveyor to the first inspection conveyor.
  • 2. The method of claim 1, further comprising:(a) sequentially placing a third and a fourth item on a second inspection conveyor; (b) inspecting all four items; (c) selectively rejecting any item that is not acceptable by indexing the second inspection conveyor either forward or backward depending on whether the item occupies a forward or rear position; and (d) making up for any rejected items by supplying a make-up item from a second supply conveyor to the second inspection conveyor.
  • 3. The method of claim 2, further comprising simultaneously supplying items to both the first and second inspection conveyors from a third supply conveyor.
  • 4. The method of claim 3, wherein the simultaneously supplied items are supplied from the third supply conveyor, which is a single conveyor.
  • 5. The method of claim 2, further comprising moving a forward end of the first inspection conveyor downward when rejecting an item by indexing the first inspection conveyor forward.
  • 6. The method of claim 5, further comprising:(a) sequentially placing the items on the inspection conveyors from a supply conveyor within a close proximation of the inspection conveyor; and (b) moving the supply conveyor upward when rejecting an item by indexing the supply conveyor backward.
  • 7. A method of inspecting and conveying bacon to a packaging machine, comprising:(a) sequentially placing a first forward bacon draft and a second rear bacon draft on a first inspection conveyor; (b) sequentially placing a third forward bacon draft and a fourth bacon draft on a second supply conveyor; (c) inspecting the four bacon drafts; (d) selectively rejecting any bacon draft that is not acceptable by indexing the inspection conveyors either forward or backward depending on whether the item occupies a forward or rear position; and (e) making up for any rejected bacon draft by supplying a make-up bacon draft from a first supply conveyor to the first inspection conveyor and from a second supply conveyor to the second inspection conveyor.
  • 8. The method of claim 7, further comprising simultaneously supplying items to both the first and second inspection conveyors from a third supply conveyor.
  • 9. The method of claim 8, wherein the simultaneously supplied items are supplied from the third supply conveyor, which is a single conveyor.
  • 10. The method of claim 9, further comprising moving a forward end of the first inspection conveyor downward when rejecting an item by indexing the first inspection conveyor forward.
  • 11. The method of claim 10, further comprising:(a) sequentially placing the items on the inspection conveyors from a supply conveyor within a close proximation of the inspection conveyor; and (b) moving the supply conveyor upward when rejecting an item by indexing the supply conveyor backward.
  • 12. The method of claim 7, wherein each bacon draft comprises a plurality of bacon slices.
  • 13. A two-directional reject and make-up conveyor system for inspecting items comprising:(a) a first inspection conveyor having a forward section and a rear section, each section sized to accommodate an item to be inspected; (b) a first drive mechanism for indexing the first conveyor both forward and backward; (c) a first supply conveyor for supplying the item to be inspected to the first inspection conveyor; (d) a receiving conveyor for receiving two inspected items from the first inspection conveyor; (e) the forward section of the first inspection conveyor, in cooperation with the receiving conveyor, has a transfer position and a reject position; and (f) the rear section of the first inspection conveyor, in cooperation with the first supply conveyor, has a transfer position and a reject position, wherein when two items are on the first inspection conveyor, the inspection conveyor is moveable to either its transfer or reject position and is indexable in either a forward or rearward direction to selectively reject or accept each item.
  • 14. A two-directional reject and make-up conveyor system for inspecting items comprising:(a) a first inspection conveyor having a forward section and a rear section, each section sized to accommodate an item to be inspected; (b) a first drive mechanism for indexing the first conveyor both forward and backward; (c) a second inspection conveyor having a forward section and a rear section, each section sized to accommodate an item to be inspected; (d) a second drive mechanism for indexing the second conveyor both forward and backward; (e) a first supply conveyor for supplying the item to be inspected to the first inspection conveyor; (f) a second supply conveyor for supplying the item to be inspected to the second inspection conveyor; (g) a receiving conveyor for receiving two inspected items from the first inspection conveyor, and two inspected items from the second inspection conveyor; (h) the forward section of the first inspection conveyor, in cooperation with the receiving conveyor, has a transfer position and a reject position; (i) the forward section of the second inspection conveyor, in cooperation with the receiving conveyor, has a transfer position and a reject position; (j) the rear section of the first inspection conveyor, in cooperation with the first supply conveyor, has a transfer position and a reject position; and (k) the rear section of the second inspection conveyor, in cooperation with the second supply conveyor, has a transfer position and a reject position, wherein when two items are on the first and second supply conveyors, each supply conveyor is moveable to either its transfer or reject position and each is indexable in either a forward or rearward direction to selectively reject or accept each item.
  • 15. The system of claim 14, further comprising a third supply conveyor positioned proximate the rear sections of both the first and second inspection conveyors, wherein items are supplied to both inspection conveyors.
  • 16. The system of claim 14, further comprising the inspection conveyors mounted for rotational movement to a frame, wherein the forward sections rotate downward to the reject position of the receiving conveyor and the inspection conveyors.
  • 17. The system of claim 16, further comprising the first and second supply conveyors mounted for lateral movement to a frame, wherein the supply conveyors move vertically upward to the reject position of the supply and inspection conveyors.
US Referenced Citations (4)
Number Name Date Kind
4541824 Muller Sep 1985
4765488 Moriarity Aug 1988
5429223 Moeller Jul 1995
5810149 Sandberg et al. Sep 1998
Foreign Referenced Citations (1)
Number Date Country
2225666 Dec 1973 DE