Two-ended screwdriver bits

Information

  • Patent Grant
  • 6352011
  • Patent Number
    6,352,011
  • Date Filed
    Friday, August 11, 2000
    25 years ago
  • Date Issued
    Tuesday, March 5, 2002
    24 years ago
  • Inventors
  • Examiners
    • Smith; James G.
    • Shakeri; Hadi
    Agents
    • Madson & Metcalf
Abstract
A two-ended screwdriver bit sized and configured to fit and lock in chucks that accept bits complying with American National Standards Institute specification ANSI B107.4-1982 for ¼ inch hexagonal bits. The two-ended bit has a hexagonal shank with two circumferentially-extending grooves in the screwdriver tip at each end of the shank. The length from the midpoint of each groove to the end of its adjacent screwdriver is ⅜ inches, permitting either end of the bit to be seated in a standard chuck.
Description




TECHNICAL FIELD




This invention pertains to screwdriver bits adapted to fit in the chuck of a power driver, quick release chuck or the like, and more particularly to a bit having an operative screwdriver tip on each end.




BACKGROUND




Screwdriver bits having a hexagonal shank and configured to be held in standard chucks have been known for many years. They are often referred to as “power bits.” Such bits have a circumferential groove and are sized to fit in chucks with a hexagonal bore and having a ball which fits into the circumferential groove in the shank of the bit, locking and holding the bit in place in the chuck. A quick release chuck for this purpose is shown, for example, in U.S. Pat. No. 4,692,073 Martindell.




The standard for such prior art bits is specified by the American National Standards Institute in ANSI B107.4-1982, setting out the dimensions that make the bits compatible with standard chucks. The single circumferential groove in such bits typically has a flat portion mid way between two equal radiused portions. For ¼ inch bits, i.e. bits having a shank height of 0.248-0.250 inches, (measured across opposed flat sides) the flat portion of the groove is {fraction (1/16)} inch wide and the distance from the adjacent flat end of the bit is {fraction (11/32)} inch. The distance from the midpoint of the flat portion of the groove to the adjacent flat end of the bit is accordingly ⅜ inch. This is the standard length that permits the bit to be fully seated in the bore of the chuck with the ball of the chuck fitted against the circumferential groove of the bit.




Screwdriver bits of this type in the prior art are single-ended, i.e. having a screwdriver tip at only one end, the other end being flat and, in use, seated against the base of the bore of the chuck. A separate bit is required for each different size or type of fastener head.




It is desirable for screwdriver bits to be two-ended, with each end being adapted to fit a different size or type of fastener head, in order to halve the number of bits required in a set of tools, thus reducing cost and required storage space. Two-ended screwdriver bits are known, but not ones adapted to fit in a standard chuck of the type described above, that accepts standard bits complying with ANSI B107.4-1982.




I have invented a two-ended screwdriver bit that is compatible with standard chucks of the type that are adapted to receive a ¼ inch hexagonal bit having only a single screwdriver tip and that require a length of ⅜ inch between the end of the bit that seats in the chuck and the midpoint of the groove that receives the ball of the chuck; at the same time, my screwdriver bit has tips large enough to fit properly in fastener heads of the sizes that are commonly turned with ¼ inch hex bits. Surprisingly, the length of the essential, functional part of the screwdriver tip that is required in order to fully engage a recess in a fastener head can be made substantially shorter than in prior art screwdriver bits. Also, the end portion of the hexagonal shank of the bit, that is the portion between the circumferential groove and the end of the screwdriver that abuts the base of the chuck bore, can be made much shorter than in prior art screwdriver bits while remaining capable of providing a secure fitting of the hexagonal shank within the chuck. The combination of these two reductions in length of these components makes possible a two-ended bit having tips of a size that engage fully in the recesses of common fastener head sizes and which fits and is functionally compatible with chucks that accept standard ¼ inch hexagonal bits complying with ANSI B107.4-1982.




SUMMARY OF INVENTION




My invention provides a two-ended screwdriver bit which fits in chucks that accept ¼ inch hexagonal bits complying with ANSI B107.4-1982, such that either end of the screwdriver bit can be seated and locked in the chuck with the opposite end in the operative position for turning a fastener. The screwdriver bit has a hexagonal shank having a nominal height of ¼ inch, two circumferentially-extending grooves in the shank, one adjacent to each end and dividing the shank into a relatively long middle portion and two relatively short end portions, a screwdriver tip extending from each end of the shank, each tip having a free outer end, each of the grooves having a longitudinal midpoint, and the longitudinal distance between the outer end of each tip and the longitudinal midpoint of its adjacent circumferential groove being about ⅜ inches.




In one embodiment of the invention, the bit has screwdriver tips shaped to fit a standard Phillips cross-shaped recess of a fastener. The diameter of the tips is at least 0.08 inches.




According to a second embodiment of the invention, the screwdriver bit has tips shaped to fit a standard square-shaped recess of a fastener. The width of the tips between opposite faces thereof is at least 0.06 inches.




In a third embodiment, the screwdriver bit has tips shaped to fit a standard slot-shaped recess of a fastener. The width of the tips of such bits is at least 0.1 inches.




In a fourth embodiment, the screwdriver bit has tips shaped to fit a standard hexagonal-shaped recess of a fastener. The width of the tips between opposite faces thereof is at least {fraction (1/16)}th inch.




In a fifth embodiment, the screwdriver has tips shaped to fit a standard six-point star-shaped recess of a fastener. The width of the tips between opposite points of the star is at least 0.11 inches.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a left side perspective view of the first embodiment of a two-ended screwdriver bit according to the invention, having two Phillips-type tips.





FIG. 2

is a front elevation view thereof.





FIG. 3

is a top plan view thereof.





FIG. 4

is a left end elevational view thereof.





FIG. 5

is right end elevational view thereof.





FIG. 6

is an enlarged view of one end of the screwdriver bit of FIG.


1


.





FIG. 7

is a view in partial section of the screwdriver bit of

FIG. 1

seated in a chuck.





FIG. 8

is a left side perspective view of the second embodiment of a two-ended screwdriver bit according to the invention, having two square-type tips.





FIG. 9

is a front elevational view thereof.





FIG. 10

is an enlarged left end elevational view thereof.





FIG. 11

is an enlarged right end elevational view thereof.





FIG. 12

is a left side perspective view of the third embodiment of a two-ended screwdriver bit according to the invention, having two slot-type tips.





FIG. 13

is a front elevational view thereof.





FIG. 14

is an enlarged left end elevational view thereof.





FIG. 15

is an enlarged right end elevational view thereof.





FIG. 16

is a left side perspective view of the fourth embodiment of a two-ended screwdriver bit according to the invention, having two hex-type tips.





FIG. 17

is a front elevational view thereof.





FIG. 18

is an enlarged left end elevational view thereof.





FIG. 19

is an enlarged right end elevational view thereof.





FIG. 20

is a left side perspective view of the fifth embodiment of a two-ended screwdriver bit according to the invention, having two star-type tips.





FIG. 21

is a front elevational view thereof.





FIG. 22

is an enlarged left end elevational view thereof; and





FIG. 23

is an enlarged right end elevational view thereof.











DESCRIPTION




Screwdriver bits according to the invention have tips for turning fasteners with heads of the Phillips, square, slotted, hex and star-shaped types.

FIGS. 1

to


5


show the Phillips-type screwdriver bit. Bit


10


is an integrally-made tool, being milled from a single piece of hexagonal steel shaft. The bit has a hexagonal shank


12


, i.e. a shank that is a regular hexagon in cross section normal to the longitudinal axis of the shank.




Shank


12


has a middle portion


14


and end portions


20


and


22


. Circumferential grooves


16


and


18


separate the middle portion


14


from the end portions


20


and


22


respectively. Middle portion


14


is substantially longer than end portions


20


,


22


.




Phillips-type screwdriver tips


24


and


26


, configured to fit the recesses in standard Phillips-type fasteners, extend from the longitudinally outer ends


28


,


30


of the end portions


20


and


22


respectively of the shank


12


.




The height of shank


12


, meaning the height S as shown in

FIG. 4

measured across opposite flat sides


32


of the shank, is about ¼ inch, or, more precisely, a maximum of about 0.250 inches and a minimum of about 0.248 inches, in order to fit a standard ¼ inch hexagonal chuck.




The screwdriver bit


10


is intended and adapted to be held in a chuck of the type having a ball which is received in a groove of the bit in order to hold the bit in the chuck. Referring to

FIG. 6

, groove


16


has a flat middle portion


34


between two equal radius portions


36


,


38


. The width of flat portion


34


, indicated by C in

FIG. 6

, is about {fraction (1/16)} inch. The length from the junction


40


between flat portion


34


and radius portion


36


to the end


42


of screwdriver tip


24


is about {fraction (11/32)} inch, indicated by D in

FIG. 6

, so the distance from the longitudinal midpoint of flat portion


34


(and thus the midpoint of groove


16


) to the end


42


adjacent to groove


16


is about ⅜ inch, indicated by E in FIG.


6


. These dimensions are equal to the corresponding dimensions on the single-ended screwdriver bit specified in ANSI B107.4-1982 for a threaded fastener drive with a ¼ inch hexagonal shank, permitting the two-ended screwdriver bit of the present invention to fit in a chuck which receives a single-ended bit conforming to said ANSI standard.




The opposite end of bit


10


, with screwdriver tip


26


, has the same configuration as that described above, groove


18


having the same configuration as groove


16


, and the distance between the midpoint of groove


18


to end


44


of tip


26


being about ⅜ inch.




It will be understood that these ⅜ inch lengths are subject to the conventional tolerances that permit ¼ inch hex bits to fit into standard chucks; that is, the lengths can vary slightly, within conventional tolerances, and the bit will still fit and lock within a standard socket adapted to receive single-ended bits complying with ANSI B107.4-1982.





FIG. 7

shows screwdriver bit


10


seated in a chuck


100


which is representative of the types of chuck that are adapted to hold and lock in place bits complying with ANSI B107.4. The chuck is part of a power driver, hand driver or similar tool. Such chucks are well known in the prior art; see, for example, U.S. Pat. No. 4,692,073 Martindell. Chuck


100


has spindle


102


with bore


104


having a hexagonal cross-section and sized to accept a ¼ inch hex shank. Spindle


102


has ring


103


threaded thereto. Movable sleeve


106


radially surrounds spindle


102


. Compression spring


108


, positioned between shoulder


110


of spindle


102


and shoulder


112


of sleeve


106


, biases sleeve


106


rearward. Ball


116


is disposed in radially-extending bore


114


in spindle


102


and is held in place by retainer lip


118


. The ball


116


extends into bore


104


. Ball


116


is urged toward bore


104


by the conical bore section


120


of sleeve


106


when sleeve


106


is urged rearward by spring


108


. When sleeve


106


is pulled forward by a user, compressing spring


108


, ball


116


is free to move out of bore


104


, releasing the bit.




When screwdriver bit


10


is seated in bore


104


of spindle


102


of the chuck


100


, end


42


of screwdriver tip


24


of the bit abuts end


122


of bore


104


. Ball


116


is pressed downward into bore


104


by conical bore section


120


of sleeve


106


, against radius portion


36


of groove


16


of the bit, locking it in place in bore


104


. The bit can be removed by moving sleeve


106


forward, permitting ball


116


to rise out of groove


16


and bore


104


when bit


10


is pulled toward the open end of bore


104


.




It will be apparent that the opposite end of screwdriver bit


10


can be held in chuck


100


in the same manner, with end


44


of screwdriver tip


26


abutting end


122


of bore


104


, and ball


116


fitted in groove


18


.




The screwdriver tips


24


,


26


are different sizes, so a single bit


10


can be used for fasteners with two different sizes of recess. Both tips are large enough to be used with the common sizes of fastener that are turned with a ¼ inch hex bit, in particular Phillips No. 0, 1, 2 or 3. The diameter Q


1


of tip


24


and diameter Q


2


of tip


26


, as shown in

FIGS. 4 and 5

, measured adjacent the ends


28


,


30


respectively of the shank, is accordingly at least 0.08 inches, which is the typical diameter of the tip of a Phillips No. 0 bit.





FIGS. 8-11

show a second embodiment of the invention in which the screwdriver tips are the square-drive type. Screwdriver bit


50


has the same structure as described above for the Phillips-type bit, with a ¼ inch hexagonal shank, except that the tips


52


,


54


have a square cross section, as viewed normal to the longitudinal axis of the tip, being adapted to fit conventional square fastener head recesses. The length from the longitudinal midpoint of grooves


16


A,


18


A (which correspond to grooves


16


,


18


in the embodiment of

FIG. 1

) to ends


56


,


58


respectively, is about ⅜ inch, permitting bit


50


to fit into a standard chuck, as described above for the embodiment of FIG.


1


.




The screwdriver tips


52


,


54


are different sizes, so a single bit


50


can be used for fasteners with two different sizes of recess. Both tips are large enough to be used with the common sizes of fastener that are turned with ¼ inch hex bits, in particular sizes No. 0, 1, 2 and 3. The widths R


1


of tip


52


and R


2


of tips


54


,


58


, as measured between opposed longitudinal faces of the tips as shown in

FIGS. 10 and 11

, are accordingly at least 0.06 inches, which is the typical diameter of the tip of a square No. 0 size bit.





FIGS. 12-15

show a third embodiment of the invention in which the screwdriver tips are the slotted-drive type. Screwdriver bit


60


has the same structure as described above for the Phillips-type bit, with a ¼ inch hexagonal shank, except that the tips


62


,


64


have a rectangular cross section, as viewed normal to the longitudinal axis of the tip, being adapted to fit conventional slotted fastener head recesses. The length from the longitudinal midpoint of grooves


16


B,


18


B (which correspond to groove


16


,


18


in the embodiment of

FIG. 1

) to ends


66


,


68


respectively, is about ⅜ inch, permitting bit


60


to fit into a standard chuck, as described above for the embodiment of FIG.


1


.




The screwdriver tips


62


,


64


are different sizes, so a single bit


60


can be used for fasteners with two different sizes of recess. Both tips are large enough to be used with the common sizes of fastener that are turned with ¼ inch hex bits, in particular sizes No. 0-8. The widths T


1


of tip


62


and T


2


of tip


64


, at ends


66


,


68


respectively thereof, as shown in

FIGS. 14 and 15

, are accordingly at least 0.1 inches, which is the typical width for a slotted No. 0 bit.





FIGS. 16-19

show a fourth embodiment of the invention in which the screwdriver tips are the hexagonal-drive type. Screwdriver bit


70


has the same structure as described above for the Phillips-type bit, with a ¼ inch hexagonal shaft, except that the tips


72


,


74


have a hexagonal cross section, as viewed normal to the longitudinal axis of the tip, being adapted to fit conventional hexagonal fastener head recesses. The length from the longitudinal midpoint of grooves


16


C,


18


C (which correspond to grooves


16


,


18


in the embodiment of

FIG. 1

, to ends


76


,


78


respectively, is about ⅜ inch, permitting bit


70


to fit into a standard chuck as described above for the embodiment of FIG.


1


.




The screwdriver tips


72


,


74


are different sizes, so a single bit


70


can be used for fasteners with two different sizes of recess. Both tips are large enough to be used with the common sizes of fastener that are turned with ¼ inch hex bits, in particular fasteners having a {fraction (1/16)} to ¼ inch diameter recess in the fastener head. The widths U


1


of tip


72


and U


2


of tip


74


, as shown in

FIGS. 18 and 19

and measured across opposed flat sides of the hexagonal tip, are accordingly at least {fraction (1/16)} inches.





FIGS. 20-23

show a fifth embodiment of the invention in which the screwdriver tips are the star-drive type. Screwdriver bit


80


has the same structure as described above for the Phillips-type tips, with a ¼ inch hexagonal shank, except that the tips


82


,


84


have a star-shaped cross section, with six points, as viewed normal to the longitudinal axis of the tip, being adapted to fit conventional star-shaped fastener head recesses. The length from the longitudinal midpoint of grooves


16


D,


18


D (which correspond to grooves


16


,


18


in the embodiment of

FIG. 1

, to ends


86


,


88


respectively, is about ⅜ inch, permitting bit


80


to fit into a standard chuck, as described above for the embodiment of FIG.


1


.




The screwdriver tips


82


,


84


are different sizes, so a single bit


80


can be used for fasteners with two different sizes of recess. Both tips are large enough to be used with the common sizes of fastener that are turned with ¼ inch hex bits, in particular sizes TORX® No. T-10 to T-40. The widths V


1


of tip


82


and V


2


of tip


84


, as shown in

FIGS. 22 and 23

, measured across the ends of opposed points of the star, is accordingly at least 0.11 inches, which is the typical width for a size No. T-10 bit.




As will be apparent to those skilled in the art in the light of the foregoing disclosure, many alterations and modifications are possible in the practice of this invention without departing from the spirit or scope thereof. For example, rather than both tips of a screwdriver bit being of the same kind, eg. both Phillips-type, one can be one kind and one a different kind, for example, one Phillips and the other square. Accordingly, the scope of the invention is to be construed in accordance with the substance defined by the following claims.



Claims
  • 1. A two-ended screwdriver bit comprising:(a) a hexagonal shank having two ends and having a height of about ¼ inch; (b) two circumferentially-extending grooves in said shank, one adjacent each end of said shank and dividing said shank into a middle portion and two end portions; (c) a screwdriver tip extending from each end of said shank, each said screwdriver tip having a free outer end; (d) each said groove having a longitudinal midpoint; and (e) a longitudinal distance between said outer end of each said tip and said longitudinal midpoint of its adjacent circumferential groove is about ⅜ inches.
  • 2. A bit according to claim 1 wherein at least one of said screwdriver tips is shaped to fit a standard Phillips cross-shaped recess of a fastener.
  • 3. A bit according to claim 2 wherein a width of said at least one tip at an end thereof adjacent to said shank is 0.08 inches or larger.
  • 4. A bit according to claim 1 wherein at least one of said screwdriver tips comprises opposed longitudinal faces shaped to fit a standard square-shaped recess of a fastener.
  • 5. A bit according to claim 4 wherein said at least one tip has a width of 0.06 inches or larger, as measured between said opposed longitudinal faces of said tip.
  • 6. A bit according to claim 1 wherein at least one of said screwdriver tips is shaped to fit a standard slot-shaped recess of a fastener.
  • 7. A bit according to claim 6 wherein said at least one tip has a width of 0.1 inches or larger at said free outer end thereof.
  • 8. A bit according to claim 1 wherein at least one of said screwdriver tips comprises opposed flat sides shaped to fit a standard hexagonal-shaped recess of a fastener.
  • 9. A bit according to claim 8 wherein said at least one tip has a width of {fraction (1/16)} inches or larger, as measured across said opposed flat sides of said tip.
  • 10. A bit according to claim 1 wherein at least one of said screwdriver tips comprises opposed sides shaped to fit a standard six-point star-shaped recess of a fastener.
  • 11. A bit according to claim 10 wherein said at least one tip has a width of 0.11 inches or larger, as measured across said opposed points of said tip.
  • 12. A bit according to claim 2 wherein said fastener is a Phillips No. 0 size fastener.
  • 13. A bit according to claim 2 wherein said fastener is a Phillips No. 1 size fastener.
  • 14. A bit according to claim 2 wherein said fastener is a Phillips No. 2 size fastener.
  • 15. A bit according to claim 2 wherein said fastener is a Phillips No. 3 size fastener.
Non-Patent Literature Citations (4)
Entry
Stanley Joretech Catalogue 1999.
Suretorq Catalogue.
Sunbits Fastener Tools Catalogue.
Schraubwerkzeuge Bits and Tools 2000 Catalogue.