Two-part cylinder for a folder in a rotary printing machine

Information

  • Patent Grant
  • 6726616
  • Patent Number
    6,726,616
  • Date Filed
    Friday, February 1, 2002
    22 years ago
  • Date Issued
    Tuesday, April 27, 2004
    20 years ago
Abstract
The cylinder includes first and second cylinder parts which are designed to be rotatable in relation to one another in the circumferential direction and are fitted with respective first and second operating elements for acting on a foldable product. The first cylinder part is mounted non-rotatably on a shaft and of the second cylinder part is mounted on the shaft rotatably in the circumferential direction. The shaft is mounted at one end, fixed axially, in a side wall in a bearing designed as a fixed bearing. The second cylinder part is mounted separately, with a spacing (A) from the first cylinder part, in a second fixed bearing which is independent of the first bearing.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to a cylinder for the folder of a rotary printing machine, the cylinder having first and second cylinder parts which are rotatable relative to each other and are fitted with first and second operating elements for acting on foldable product The first cylinder part is mounted non-rotatably on a shaft having one end mounted for rotation in a fixed bearing in a first sidewall.




2. Description of the Related Art




U.S. Pat. No. 4,892,036 discloses a folding-flap cylinder with two cylinder parts which are fitted in each case with folding flaps and which, for the adjustability of the operation of folding a foldable product effected by the folding flaps, are arranged, rotatably in relation to one another, coaxially to a shaft mounted at one end by means of a fixed bearing and at its other end by means of a loose bearing on a frame. In addition to a mounting of the cylinder parts which ensures rotation, in order to fix one cylinder part axially the latter is supported in the axial direction on the other cylinder part connected firmly to the shaft. The axial fit of the cylinder parts which is necessary for this purpose requires a corresponding outlay in terms of production. On account of the functionally necessary narrow fit tolerances between the cylinder parts, fitting corrosion and dirt may impede the rotation of the cylinder parts in relation to one another.




SUMMARY OF THE INVENTION




The object of the invention is to provide a two part cylinder for folders, which reduces the outlay in terms of production for fixing the cylinder parts axially and which unrestrictedly ensures the rotation of the cylinder parts in relation to one another for its adjustability.




According to the invention, the second cylinder part is mounted for rotation in a second fixed bearing which is independent of the first fixed bearing, end is axially spaced from the first cylinder part.




By the cylinder parts being fixed axially in each case with the aid of a fixed bearing in the frame, axial displaceability can be restricted, at low outlay, to a small tolerance, this having a positive effect on the quality of the folding operation on account of the drive of the cylinder parts which is designed with helical toothing. Fitting work in the axial direction between the cylinder parts spaced from one another in this direction may be dispensed with.




The avoidance of fretting corrosion and jamming as a result of dirt ensures a functionally appropriate adjustment of the cylinder parts in relation to one another.




Other objects and features of the present invention will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed solely for purposes of illustration and not as a definition of the limits of the invention, for which reference should be made to the appended claims. It should be further understood that the drawings are not necessarily drawn to scale and that, unless otherwise indicated, they are merely intended to conceptually illustrate the structures and procedures described herein.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows diagrammatically a cylinder in the folder with two folding systems.











DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS





FIG. 1

shows a cylinder


1


, for example a folding-flap cylinder. The cylinder


1


consists, for example, of two cylinder parts


2


;


3


with operating elements


32


;


33


arranged on them, here, for example, two folding flaps


9


;


19


which are rotatable in relation to one another in the circumferential direction, in order to implement a prefolding adjustment or a changeover of the type of folding, for example from a ¼ fold to a ⅓ fold, and vice versa. By means of the cylinder part I


2


, for example, the second transverse fold is made. By means of the cylinder part II


3


, for example, the first transverse fold is made.




The cylinder part I


2


consists of a cylinder body I


4


, side discs


5


;


6


, a shaft


7


, a driving wheel


8


, folding flaps


9


, a cam body


10


and a bearing


11


.




The cylinder part II


3


consists of a, for example, bisected cylinder body II


12


which is composed of cylinder elements


13


;


14


. Furthermore, the cylinder part II


3


consists of side discs


15


,


16


, a sleeve


17


, a driving wheel


18


, folding flaps


19


, a cam body


20


and a bearing


21


.




The cylinder body I


4


is firmly mounted on a shaft


7


. The cylinder body I


4


is arranged preferably coaxially to the shaft


7


.




The shaft


7


is arranged between side walls


22


;


23


of a frame, the shaft


7


being mounted rotatably on the side wall


23


by means of the bearing


11


. The bearing


11


is fastened axially non-displaceably in the first side wall


23


by means of a sleeve


24


, a spacer element


25


and a cover element


26


. The bearing


11


is thus designed as a fixed bearing. The cam body


20


is mounted on the sleeve


24


. Arranged on the side wall


22


is a sleeve


17


, in which the shaft


7


is received and rotatably mounted.




The driving wheel


8


is arranged on the shaft


7


on the end face. Arranged on the cylinder part I


4


are the side discs


5


;


6


, between which one or more folding flaps


9


are rotatably mounted. A roller lever


27


is arranged on the folding flap


9


. The roller lever


27


is illustrated, rotated, in FIG.


1


.




Alternatively, this not being illustrated in any more detail, the shaft


7


may also be mounted on the side wall


22


by means of the bearing


11


.




The cylinder body II


12


is mounted on the shaft


7


by means of bearings


28


which may be designed as sliding bearings or as rolling bearings. The cylinder body II


12


is arranged preferably coaxially to the shaft


7


. The cylinder body II


12


is thus mounted on the shaft


7


rotatably in relation to the cylinder body II


4


. Arranged on the cylinder body II


12


, in particular on the cylinder elements


13


;


14


, are the side discs


15


;


16


, between which one or more folding flaps


19


are rotatably mounted. A roller lever


29


is arranged on the folding flap


19


. The roller lever


29


is illustrated, rotated, in FIG.


1


. The side disc


15


is connected fixedly in terms of rotation to the sleeve


17


. Fastened to the side wall


22


is a bearing bush


30


, on which the cam body


10


is mounted. The bearing


21


and the driving wheel


18


are arranged on the sleeve


17


. The bearing bush


30


, a fastening element


31


, for example a securing ring, the driving wheel and the sleeve


17


prevent the bearing


21


form sliding axially. The bearing


21


is thus fastened axially non-displaceably.




The bearing


21


is thus designed as a fixed bearing.




The cylinder


1


, in particular the cylinder body I


4


mounted firmly on the shaft


7


, can be driven in rotation via a drive device, not illustrated in any more detail, which is arranged on the driving wheel


8


. A further or the above-mentioned drive device, not illustrated in any more detail, is connected to the driving wheel


18


, as a result of which the rotational drive of the cylinder body II


12


and adjustment in the circumferential direction of the cylinder body II


12


in relation to the cylinder body I


4


are implemented.




In structural terms, displaceability by an amount A is provided as a result of the two cylinder bodies


4


;


12


being spaced axially from one another, the amount A corresponding to the spacing of the two cylinder bodies


4


;


12


which ensures the functioning of the loose bearings for the two cylinder bodies


4


;


12


.




The cylinder parts I


2


and II


3


or the cylinder bodies I


4


and II


12


are fixed axially by means of the respective bearings


11


;


21


in the side walls


22


;


23


.




What is thereby achieved, at the same time, is that the cylinder parts and/or cylinder bodies do not come into contact with one another, and, as a result, from the outset, there is no risk of “seizure” or jamming due to rust or other corrosive damage at the fittings, dirt or the like.




Suitable rolling bearings, for example angular-contact ball bearings, are to be used for the bearings


11


;


21


, and, as a result, the axial play of the cylinder


1


can be kept very low without any appreciable outlay in manufacturing terms. Since the axial play of the cylinder


1


is very low, increased folding and cutting accuracy is thereby achieved. This is desirable, for example, particularly in the construction of illustration printing machines.




The device according to the invention is not to be restricted only to use with regard to multi-part folding cylinders. It is also conceivable, for example, this not being illustrated in any more detail, to use it in the case of multi-part folding-knife cylinders, multi-part cutting cylinders or multi-part transverse-perforation cylinders in folders.




In this case, when the cylinder


1


is used as a folding-knife cylinder, the operating elements


32


;


33


of the cylinder parts


2


;


3


are designed as folding knives or a holding element for the foldable product.




When the cylinder


1


is used as a cutting cylinder, the operating elements


32


;


33


of the cylinder parts


2


;


3


are designed as cutting knives.




When the cylinder


1


is used as a transverse-perforation cylinder, the operating elements


32


;


33


of the cylinder parts


2


;


3


are designed as perforating knives.




Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.



Claims
  • 1. A cylinder for folders of a rotary printing machine, said cylinder comprisingan axially fixed shaft having one end mounted for rotation in a first fixed bearing in a first sidewall, a first cylinder part mounted on said shaft and being fitted with a first operating element for acting on a foldable product, said first cylinder part being fixed against rotation relative to said shaft, and a second cylinder part mounted for rotation with respect to said shaft in a second fixed bearing which is independent of said first fixed bearing, said second cylinder part being fitted with a second operating element for acting on a foldable product, said second cylinder part being axially spaced from said first cylinder part and being rotatable relative to said first cylinder part; wherein said shaft has another end which is supported rotatably in a sleeve which is fixed to said second cylinder part, said sleeve being fixed axially and being mounted for rotation in said second fixed bearing in a second sidewall.
  • 2. A cylinder as in claim 1 wherein said first and second cylinder parts are fixed axially relative to said first and second sidewalls by means of said first and second bearings, said second cylinder part fitted to said shaft by means of a slide mounting which permits relative rotation of said cylinder parts.
  • 3. A cylinder as in claim 1 wherein said first and second cylinder parts are fixed axially, said first and second bearings permitting relative rotation of said first and second cylinder parts.
  • 4. A cylinder as in claim 1 wherein said cylinder is designed as a folding-flap cylinder, said first and second operating elements being folding flaps.
  • 5. A cylinder as in claim 1 wherein said cylinder is designed as a folding-knife cylinder, said first and second operating elements being one of folding knives and holding elements for the foldable product.
  • 6. A cylinder as in claim 1 said cylinder is designed as a cutting cylinder, said first and second operating elements being cutting knives.
  • 7. A cylinder as in claim 1 wherein said cylinder is designed as a transverse perforation cylinder, said first and second operating elements being perforating knives.
Priority Claims (1)
Number Date Country Kind
101 04 411 Feb 2001 DE
US Referenced Citations (9)
Number Name Date Kind
4273320 Fujishiro Jun 1981 A
4892036 Lange Jan 1990 A
5057064 Michalik Oct 1991 A
5201701 Roettger et al. Apr 1993 A
5425697 Lanvin Jun 1995 A
5468209 Rohrhiursch et al. Nov 1995 A
5676630 Mayr Oct 1997 A
6398701 Mohrmann Jun 2002 B1
6398704 Shibuya et al. Jun 2002 B1
Foreign Referenced Citations (2)
Number Date Country
1122405 Aug 1968 GB
1194451 Jun 1970 GB