The present invention relates generally to dental implant systems. More particularly, the present invention relates to a two-piece abutment system.
The dental restoration of a partially or wholly edentulous patient with artificial dentition is typically done in two stages. In the first stage, an incision is made through the gingiva to expose the underlying bone. After a series of drill bits creates an osteotomy in the bone, a dental implant is placed in the jawbone for integration. The dental implant generally includes a threaded bore to receive a retaining screw holding mating components therein. During the first stage, the gum tissue overlying the implant is sutured and heals as the osseointegration process continues.
Once the osseointegration process is complete, the second stage is initiated. Here, the gum tissue is re-opened to expose the end of the dental implant. A healing component or healing abutment is fastened to the exposed end of the dental implant to allow the gum tissue to heal therearound. Preferably, the gum tissue heals such that the aperture that remains generally approximates the size and contour of the aperture that existed around the natural tooth that is being replaced. To accomplish this, the healing abutment attached to the exposed end of the dental implant preferably has the same general contour as the gingival portion of the natural tooth being replaced.
Once the clinician believes the implant is suitable for receiving a prosthesis, surgical techniques are used to place the dental prostheses by means of an abutment, which is often metallic. According to one prior art technique, the metallic abutment has an internally shouldered access bore through which a screw is inserted to hold the abutment on the implant.
In other techniques, a ceramic abutment is used. Since a ceramic support post is of greater hardness than a titanium implant, the ceramic may cause damage to the implant. In some embodiments, a metal core is used with a ceramic post to allow for a titanium-to-titanium interface between the abutment and the implant. Further, when examining the juncture between the support abutment and the titanium implant through conventional dental x-ray imaging, the interface between the metallic core and the implant is more readily viewable. Such embodiments of a ceramic abutment with a metallic core are shown, for example, in U.S. Pat. Nos. 6,343,930 and 6,168,435, which are commonly assigned and herein incorporated by reference in their entireties.
In one aspect, the invention is an abutment for use with a dental implant having an internally threaded bore and a non-round fitting located at a gingival end portion thereof. The abutment comprises a prosthetic portion, an insert, and a screw. The prosthetic portion is adapted to support a prosthesis thereon. The prosthetic portion has a supragingival region for protruding beyond gingiva adjacent to the dental implant and a subgingival end. The prosthetic portion has a passageway extending therethrough. The passageway includes an enlarged retention groove and a narrow shoulder. The insert extends into the passageway and engages the subgingival end of the prosthetic portion. The insert has a central opening and an anti-rotational feature for engaging the non-round fitting of the dental implant. The insert includes flexible retention fingers that, upon insertion into the passageway, initially contract before reaching the enlarged retention groove and then expand outwardly into the enlarged retention groove to hold the insert onto the prosthetic portion. The screw is adapted to engage threads of the internally threaded bore in the implant. The screw is insertable through the passageway in the prosthetic portion and the central opening in the insert. The screw comprises a head and a threaded section. The head of the screw seats on the shoulder in the passageway.
In another aspect, the present invention is a method of manufacturing a dental abutment for use on a dental implant in a patient's mouth. The dental abutment has an insert and a prosthetic portion. The method comprises (i) placing an upper segment of the insert into a passageway of the prosthetic portion, and (ii) in response to the insert being placed a certain distance within the passageway, snap-fitting the insert into a final position with the prosthetic portion.
In a further aspect, the present invention is a kit of components for creating an abutment for use with a dental implant having a non-round fitting located at a gingival end portion thereof. The kit comprises a first prosthetic portion having a first shape and being made of a first material and a second prosthetic portion having a second shape different from the first shape and being made of a second material that is different from the first material. The kit further comprises an insert that is extendable into either of the first prosthetic portion and the second prosthetic portion. The insert includes an anti-rotational feature for mating with the non-round fitting of the implant.
In a further aspect, the present invention is an abutment for use with a dental implant. The dental implant has an internally threaded bore and a non-round fitting located at a gingival end portion thereof. The abutment comprises a prosthetic portion adapted to support a prosthesis thereon and an insert. The prosthetic portion has a subgingival end and a supragingival region for protruding beyond gingiva adjacent to the dental implant. The supragingival region is asymmetrically arranged around a central axis of the prosthetic portion such that the abutment can function as an angled abutment. The prosthetic portion has a passageway extending therethrough. The passageway includes an enlarged retention groove and non-round section having “n” number of sides. The insert extends into the passageway and engages the subgingival end of the prosthetic portion. The insert has a central opening and an anti-rotational feature with “m” sides for engaging the non-round fitting of the dental implant. The insert includes flexible retention fingers that, upon insertion into the passageway, initially contract before reaching the enlarged retention groove and then expand outwardly into the enlarged retention groove to hold the insert onto the prosthetic portion. The insert includes a corresponding non-round section with “n” number of sides for mating with the non-round section of the passageway. The insert is insertable into the prosthetic portion in one of a plurality of positions such that the asymmetrically arranged supragingival region can be at one of a plurality of angles with respect to one of the “m” sides on the anti-rotational feature.
In yet another aspect, the present invention is an abutment for use with a dental implant. The dental implant has an internally threaded bore and a non-round fitting located at a gingival end portion thereof. The abutment comprises a prosthetic portion adapted to support a prosthesis thereon and an insert. The prosthetic portion has a subgingival end and a supragingival region for protruding beyond gingiva adjacent to the dental implant. The supragingival region is asymmetrically arranged around a central axis of the prosthetic portion such that the abutment can function as an angled abutment. The prosthetic portion has a passageway extending therethrough. The passageway includes a non-round section having “n” number of sides. The insert extends into the passageway and engages the subgingival end of the prosthetic portion. The insert has a central opening and an anti-rotational feature with “m” sides for engaging the non-round fitting of the dental implant. The insert includes a corresponding non-round section with “n” number of sides for mating with the non-round section of the passageway. The number “n” is different from the number “m”. The insert is insertable into the prosthetic portion in one of a plurality of positions such that the asymmetrically arranged supragingival region can be at one of a plurality of angles with respect to one of the “m” sides on the anti-rotational feature.
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that it is not intended to limit the invention to the particular forms disclosed but, on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
The insert 30 includes an anti-rotational feature 32 (e.g., a hexagonally shaped region) and an axial engagement section 34. The axial engagement section 34 comprises a plurality of prongs that snap outwardly into a corresponding feature within an internal bore of an implant to hold the two-piece abutment 10 on the implant.
The insert 30 further includes a table 35 that interfaces with the prosthetic portion 20, as shown best in
As shown in
Further, upon insertion of the plurality of fingers 37 into a known distance within the internal bore 28 of the prosthetic portion 20, the plurality of fingers 37 initially move inwardly and then snap outwardly into the enlarged groove 27 of the prosthetic portion 20. This snap-fit engagement is designed within enough strength such that the insert 30 and the prosthetic portion 20 remain attached without the assistance of any type of glue, cement, or sealing glass. However, the snap-fit engagement is reversible in that the insert 30 can be removed from the prosthetic portion 20. As an example, a tool may be insertable from the top into the internal bore 28 so as to engage a radially inner portion of the plurality of fingers 37, causing them to deform inwardly and be released from the enlarged groove 27.
The internal bore 28 further includes an angled surface 29 that meets with the head of a screw (
After the plurality of prongs 34 have snapped into a corresponding section 59 of the internal bore 56, the two-piece abutment 10 is fitted in the correct position within the implant 10. A screw 65 then mates with internal threads 66 located within the internal bore 56 of the implant 50 to hold the abutment 10 on the implant 50.
The insert 30 of the present invention is preferably made of titanium or titanium alloys, although it can be made of other biocompatible materials of sufficient properties to engage the dental implant 50 without deforming during usage. Accordingly, other exemplary materials include stainless steel, cobalt chromium alloys, gold alloys, ceramics (e.g., alumina, zirconium), and stronger plastics such as polyether-ether-ketone (“PEEK”).
The prosthetic portion 20 is comprised of a biocompatible material having sufficient properties to support a prosthesis located on its support section 22. As such, the prosthetic portion 20 can be made of metal, such as titanium, titanium alloy, stainless steel, cobalt chromium alloys, and gold alloys. Additionally, the prosthetic portion 20 can be made of a ceramic material, such as alumina or zirconium, which, unlike the darker shaded metals, has a lighter coloring and providing better aesthetics. The prosthetic portion 20 can also be made of a polymeric material, such as PEEK, which may be especially useful for temporary abutments.
The present invention contemplates the use of a single type of insert 30 with a plurality of prosthetic portions 20 comprised of different materials. For example, a titanium insert 30 may be included within a single kit that includes a plurality of prosthetic portions 20 comprised of different materials, such as a titanium prosthetic portion 20 and a ceramic prosthetic portion 20.
The prosthetic portion 20 (and possibly a portion of the insert 30) may be treated with a biocompatible coating through a process, such as anodizing, deposition, sputtering, or plating, to render that component a color that is better disguised under the gingival tissue. For example, the prosthetic portion 20 can be treated with a gold-colored or pink-colored titanium anodizing process or a titanium nitride coating.
The insert 30 and/or prosthetic portion 20 can also be treated with a biocompatible treatment process, such as anodizing, deposition, sputtering, plating, or ion implantation, to impart anti-microbial properties. For example, the surfaces can be treated with anti-microbial silver particles (e.g., nano-scale particles) or an antibiotic delivered by controlled resorbable materials adhered to the surface. Because of the need for maintaining a clean and stable environment at the seams of any mating components in the mouth, the surfaces on the table 35 of the insert 30 and the corresponding lowermost surface of the prosthetic portion 20 may be particularly in need of a treatment in accordance with these processes, especially anti-microbial silver particles.
Furthermore, the insert 30 and/or prosthetic portion 20 can be treated with a biocompatible coating, such as anodizing, deposition, sputtering, plating, or ion implantation, to aid in the gingival tissue healing process. For example, the surfaces can be treated with collagen, hydroxyapatite (e.g., nano-scale crystalline particles of hydroxyapatite), growth factors, and/or proteins.
In position “a” of
Accordingly, as illustrated in first set of angular positions 70 in
In summary,
Accordingly, the present invention contemplates a kit of components that includes a plurality of different inserts capable of mating with a plurality of different implants. Each of the inserts can be used with the same prosthetic portion 20. The kit also includes a plurality of different sizes and shapes of prosthetic portions 20 that mate with each type of insert, providing substantial variation for the resulting two-piece abutments.
It should be noted that the present invention contemplates a simple kit of components that can be used by the clinician for a temporary abutment prior to the placement of a permanent abutment on the implant. Often, such a temporary abutment may be placed on the implant after it has been installed with an “immediate loading” protocol. In this situation, the clinician would choose an insert 30 and an appropriately sized and shaped prosthetic portion that will receive temporary material, such as acrylic, to provide the patient with an aesthetically pleasing prosthetic tooth mounted on the implant. The clinician would use the snap-fit feature to attach the insert 30 to the selected prosthetic portion 20 prior to the placement on the implant for use as a temporary abutment.
While particular embodiments and applications of the present invention have been illustrated and described, it is to be understood that the invention is not limited to the precise construction and compositions disclosed herein and that various modifications, changes, and variations may be apparent from the foregoing descriptions without departing from the spirit and scope of the invention as defined in the appended claims. For example, the present invention contemplates kits having the inserts and prosthetic portions of the same general configuration, but different sizes to accommodate differently sized implants.
This application is a divisional of prior U.S. patent application Ser. No. 12/263,798, filed Nov. 3, 2008, which claims the benefit of the U.S. Provisional Application No. 61/003,200, filed on Nov. 15, 2007, each of which is hereby incorporated by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
2721387 | Ashuckian | Oct 1955 | A |
3958471 | Muller | May 1976 | A |
4011602 | Rybicki et al. | Mar 1977 | A |
4177562 | Miller et al. | Dec 1979 | A |
4259072 | Hirabayashi et al. | Mar 1981 | A |
4547157 | Driskell | Oct 1985 | A |
4560353 | Schulte et al. | Dec 1985 | A |
4575340 | Lustig | Mar 1986 | A |
4624673 | Meyer | Nov 1986 | A |
4713004 | Linkow et al. | Dec 1987 | A |
4738623 | Driskell | Apr 1988 | A |
4746293 | Lundgren et al. | May 1988 | A |
4758161 | Niznick | Jul 1988 | A |
4772204 | Soderberg | Sep 1988 | A |
4824372 | Jorneus et al. | Apr 1989 | A |
4846683 | Lazzara et al. | Jul 1989 | A |
4850870 | Lazzara et al. | Jul 1989 | A |
4850873 | Lazzara et al. | Jul 1989 | A |
4854872 | Detsch | Aug 1989 | A |
4856994 | Lazzara et al. | Aug 1989 | A |
4872839 | Brajnovic | Oct 1989 | A |
4904187 | Zingheim | Feb 1990 | A |
4955811 | Lazzara et al. | Sep 1990 | A |
4978640 | Kelly | Dec 1990 | A |
4988297 | Lazzara et al. | Jan 1991 | A |
4988298 | Lazzara et al. | Jan 1991 | A |
5000686 | Lazzara et al. | Mar 1991 | A |
5006069 | Lazzara et al. | Apr 1991 | A |
5015186 | Detsch | May 1991 | A |
5022860 | Lazzara et al. | Jun 1991 | A |
5030096 | Hurson et al. | Jul 1991 | A |
5035619 | Daftary | Jul 1991 | A |
5040982 | Stefan-Dogar | Aug 1991 | A |
5040983 | Binon | Aug 1991 | A |
5064373 | Staubli et al. | Nov 1991 | A |
5071345 | Rosen | Dec 1991 | A |
5071351 | Green, Jr. et al. | Dec 1991 | A |
5073111 | Daftary | Dec 1991 | A |
5082442 | Rosen | Jan 1992 | A |
5087200 | Brajnovic et al. | Feb 1992 | A |
5100323 | Friedman et al. | Mar 1992 | A |
5104318 | Piche et al. | Apr 1992 | A |
5105690 | Lazzara et al. | Apr 1992 | A |
5106300 | Voitik | Apr 1992 | A |
5122059 | Durr et al. | Jun 1992 | A |
5125839 | Ingber et al. | Jun 1992 | A |
5135395 | Marlin | Aug 1992 | A |
5145371 | Jorneus | Sep 1992 | A |
5145372 | Daftary et al. | Sep 1992 | A |
5152687 | Amino | Oct 1992 | A |
5154612 | Carlsson et al. | Oct 1992 | A |
5169308 | Kvist | Dec 1992 | A |
5169309 | Staubli et al. | Dec 1992 | A |
5188800 | Green, Jr. et al. | Feb 1993 | A |
5195891 | Sulc | Mar 1993 | A |
5195892 | Gersberg | Mar 1993 | A |
5197881 | Chalifoux | Mar 1993 | A |
5209659 | Friedman et al. | May 1993 | A |
5209666 | Balfour et al. | May 1993 | A |
5213502 | Daftary | May 1993 | A |
5246370 | Coatoam | Sep 1993 | A |
5281140 | Niznick | Jan 1994 | A |
5282746 | Sellers et al. | Feb 1994 | A |
5286195 | Clostermann | Feb 1994 | A |
5292252 | Nickerson et al. | Mar 1994 | A |
5297963 | Dafatry | Mar 1994 | A |
5316476 | Krauser | May 1994 | A |
5334024 | Niznick | Aug 1994 | A |
5336090 | Wilson, Jr. et al. | Aug 1994 | A |
5338196 | Beaty et al. | Aug 1994 | A |
5344457 | Pilliar et al. | Sep 1994 | A |
5350300 | Gallais | Sep 1994 | A |
5362234 | Salazar et al. | Nov 1994 | A |
5362235 | Daftary | Nov 1994 | A |
5368483 | Sutter et al. | Nov 1994 | A |
5417570 | Zuest et al. | May 1995 | A |
5419702 | Beaty et al. | May 1995 | A |
5431567 | Daftary | Jul 1995 | A |
5433606 | Niznick et al. | Jul 1995 | A |
5437551 | Chalifoux | Aug 1995 | A |
5447435 | Brodbeck | Sep 1995 | A |
5476382 | Daftary | Dec 1995 | A |
5476383 | Beaty et al. | Dec 1995 | A |
5482463 | Wilson, Jr. et al. | Jan 1996 | A |
5492471 | Singer | Feb 1996 | A |
5533898 | Mena | Jul 1996 | A |
5538426 | Harding et al. | Jul 1996 | A |
5547377 | Daftary | Aug 1996 | A |
5564924 | Kwan | Oct 1996 | A |
5571016 | Ingber et al. | Nov 1996 | A |
5588838 | Hansson et al. | Dec 1996 | A |
5662473 | Rassoli et al. | Sep 1997 | A |
5685714 | Beaty et al. | Nov 1997 | A |
5699148 | Shiozawa | Dec 1997 | A |
5725375 | Rogers | Mar 1998 | A |
5777724 | Suzuki | Jul 1998 | A |
5782918 | Klardie et al. | Jul 1998 | A |
5816812 | Kownacki et al. | Oct 1998 | A |
5829977 | Rogers et al. | Nov 1998 | A |
5882200 | Sutter et al. | Mar 1999 | A |
5947732 | Beaty et al. | Sep 1999 | A |
5947733 | Sutter et al. | Sep 1999 | A |
5984680 | Rogers | Nov 1999 | A |
5989026 | Rogers et al. | Nov 1999 | A |
6152737 | Beaty et al. | Nov 2000 | A |
6168435 | Beaty et al. | Jan 2001 | B1 |
6217331 | Rogers et al. | Apr 2001 | B1 |
RE37227 | Brodbeck | Jun 2001 | E |
6343930 | Beaty et al. | Feb 2002 | B1 |
6394809 | Rogers et al. | May 2002 | B2 |
6447295 | Kumar et al. | Sep 2002 | B1 |
6663388 | Schar et al. | Dec 2003 | B1 |
7338286 | Porter et al. | Mar 2008 | B2 |
7632095 | Ostman et al. | Dec 2009 | B2 |
8033826 | Towse et al. | Oct 2011 | B2 |
20040101808 | Porter et al. | May 2004 | A1 |
20120077150 | Goodman et al. | Mar 2012 | A1 |
Number | Date | Country |
---|---|---|
21 14 323 | Oct 1971 | DE |
21 57 139 | May 1972 | DE |
27 17 506 | May 1978 | DE |
32 24 112 | Feb 1984 | DE |
35 31 389 | Mar 1987 | DE |
38 25 601 | Mar 1989 | DE |
40 28 855 | Mar 1992 | DE |
41 27 839 | Mar 1992 | DE |
0 320 024 | Jun 1989 | EP |
0 477 644 | Apr 1992 | EP |
0 657 146 | Jun 1995 | EP |
1 291 470 | Oct 1972 | GB |
2 213 065 | Aug 1989 | GB |
1570720 | Jun 1990 | SU |
WO 8502337 | Jun 1985 | WO |
Number | Date | Country | |
---|---|---|---|
20110318710 A1 | Dec 2011 | US |
Number | Date | Country | |
---|---|---|---|
61003200 | Nov 2007 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 12263798 | Nov 2008 | US |
Child | 13230509 | US |